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#BS-2016-FORF15-76F2

2016 Ford F-150Problems, Recalls & Reliability

Based on reports from 2,652 owners and 14 recalls for this exact model.

Data updated ·NHTSA complaints through October 28, 2026

Complaints
2,652
Crashes
79
Fires
42
Recalls
14
TSBs
283
🛑

Preliminary Verdict

Red Flag

Based on 2,652 complaints, 79 crashes, 42 fires, and 14 recalls.

Top reported problems

1

engine stalls dies while driving

47 complaints • Severity 8.2/10

$X,XXX
2

brake failure

21 complaints • Severity 9.1/10

$X,XXX
3

multiple electrical issues

15 complaints • Severity 8/10

$X,XXX
4

brakes not working properly

14 complaints • Severity 8/10

$X,XXX
5

radio not working properly

13 complaints • Severity 5.5/10

$X,XXX

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Mechanic Inspection Checklist

!Check the DrivetrainHIGH

609 owners reported drivetrain issues — failures commonly reported around 45K miles.

!Inspect the EngineMED
Look for symptoms of wear and premature failure
+ 6 more items in full checklistUnlock

Failure Timeline by Mileage

493
0–30K
390
30–60K
240
60–90K
123
90–120K
91
120–150K
57
150K+

Peak failure range: 0–30K miles (493 reports) • Median: 45K miles

Full report: which components fail at each mileageUnlock

30,000-Mile Cost Projection

Best Case

$X,XXX

Most Likely

$X,XXX

Worst Case

$X,XXX

Top cost driver: Drivetrain (609 reports).

Includes fuel costs, common repairs, and recall riskUnlock

Also in your report

Owner Intelligence

AI-synthesized themes from real complaints

Buyer Lot Checklist

Questions, test drive checks, walk-away triggers

Negotiation Talking Points

Data-backed dollar deductions

Buy / Skip Verdict

Final recommendation with conditions

10 sections total in the full reportUnlock all

Where the complaints fall

Drivetrain609 (23%)
Engine330 (12%)
Brakes328 (12%)
Other257 (10%)
Structure:body184 (7%)
Electrical183 (7%)
Visibility112 (4%)
Speed Control99 (4%)

2016 Ford F-150: Known Issues & Problem Areas

Drivetrain Issues

Drivetrain complaints account for 23% of all reports filed for the 2016 Ford F-150, with 609 owners filing complaints with NHTSA. The median mileage at time of complaint is 45,000 miles, suggesting issues tend to surface around the 45K-mile mark.

Engine Issues

Engine complaints account for 12% of all reports filed for the 2016 Ford F-150, with 330 owners filing complaints with NHTSA. Owners should pay attention to engine-related symptoms during test drives and pre-purchase inspections.

Brakes Issues

Brakes complaints account for 12% of all reports filed for the 2016 Ford F-150, with 328 owners filing complaints with NHTSA. Owners should pay attention to brakes-related symptoms during test drives and pre-purchase inspections.

Structure:body Issues

Structure:body complaints account for 7% of all reports filed for the 2016 Ford F-150, with 184 owners filing complaints with NHTSA. Owners should pay attention to structure:body-related symptoms during test drives and pre-purchase inspections.

Data sourced from NHTSA owner complaints and community reports. The full report analyzes severity, repair costs, and failure patterns for each category.

Complaint trend by year

185
16
185
17
251
18
268
19
198
20
169
21
191
22
242
23
252
24
316
25
395
26

Complaints filed with NHTSA by year for the 2016 Ford F-150. Recent trend: stable.

Don't negotiate blind — know what this car costs to own

Repair costs • Negotiation scripts • Mechanic checklist • Buy/skip verdict

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Recall History (14 recalls)

16V110000Mar 2016

AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION

Ford Motor Company (Ford) is recalling certain model year 2016 F-150 trucks manufactured April 27, 2015, to November 22, 2015, and equipped with Multi-Contour Seats (MCS). The front passenger seat Occupant Classification System (OCS) that calibrates the air bag deployment level may incorrectly classify an adult as a child when the seat massage feature is activated.

16V475000Aug 2016

SEATS:FRONT ASSEMBLY:RECLINER

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."

17V331000Jul 2017

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250, F-350, F-450, and F-550 vehicles originally produced with black or body colored exterior door handles that may have been subsequently equipped with a chrome exterior door handle cover accessory kit purchased from a Ford dealer. These accessory door handle covers may cause the doors to unlatch in a side impact collision. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 206, "Door Locks and Door Retention Components."

17V526000Dec 2017

SEAT BELTS:REAR/OTHER

Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250 and F-350 trucks equipped with a crew cab. The left rear inflatable seat belt buckle assembly may be inadequately attached to its mounting bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."

17V652000Oct 2018

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford F-150, and 2017 F-250, F-350, F-450, and F-550 Super Duty trucks. The doors on these vehicles may have a bent or kinked actuation cable or the door latches may freeze after water gets into the latch. Either condition can result in the doors opening while driving although they appear to be closed.

+ 9 more recalls in the full report

Recall severity analysis & seller scripts

The full report rates each recall's severity and gives you scripts for asking the seller about recall completion.

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2016 Ford F-150 NHTSA Safety Ratings

Overall

★★★★★

5 of 5 stars

Frontal crash

★★★★★

5 of 5 stars

Side crash

★★★★★

5 of 5 stars

Rollover

★★★★★

4 of 5 stars

From NHTSA's New Car Assessment Program (5-Star Safety Ratings). Where NHTSA tested more than one version of this vehicle, the lowest rating is shown.

NHTSA Defect Investigations (4)

1 investigation still open: NHTSA is examining whether a defect warrants a recall.

EA26001OpenOpened Jan 2026

Unintended Transmission Downshift and Rear Wheel Lock-up

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

PE18008ClosedOpened Aug 2018 · closed Dec 2018

Seatbelt Pretensioner Fire

SEAT BELTS:PRETENSIONER

PE25002ClosedOpened Mar 2025 · closed Jan 2026

Unintended Transmission Downshift and Rear Wheel Lock-up

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

RQ16001ClosedOpened Sep 2016 · closed Jul 2020

Brake Master Cylinder Failure

SERVICE BRAKES

The worst model year for the Ford F-150 is the 2018 — worth knowing if you're cross-shopping years. The biggest problem area is engine.

About this data

NHTSA Complaints

Federal database of owner-filed safety complaints. 2,652 records for this vehicle.

NHTSA Recalls

Manufacturer-issued safety recalls. 14 recalls found for this vehicle.

Repair Cost Data

Real-world repair costs from owner reports and independent databases.

Last updated . NHTSA complaints received through October 28, 2026; safety ratings from NHTSA's 5-Star program.

2016 Ford F-150: Frequently Asked Questions

What is the most common problem with the 2016 Ford F-150?
The most commonly reported issue with the 2016 Ford F-150 is related to the drivetrain, with 609 complaints filed with NHTSA.
Is the 2016 Ford F-150 reliable?
The 2016 Ford F-150 has 2,652 complaints, 79 crash reports, and 42 fire reports filed with NHTSA. The full report analyzes whether these numbers indicate real risk or are proportional to the vehicle’s popularity.
How safe is the 2016 Ford F-150?
NHTSA rates the 2016 Ford F-150 5 out of 5 stars overall, with 5 stars in frontal crash tests, 5 stars in side crash tests, 4 stars for rollover resistance. Where NHTSA tested more than one version, the lowest rating is shown.
How much does it cost to fix 2016 Ford F-150 problems?
Repair costs vary by issue. The full BumperScan report includes detailed repair cost estimates (low/median/high) for every major issue, plus a 30,000-mile total cost of ownership projection.
Does the 2016 Ford F-150 have any recalls?
Yes, the 2016 Ford F-150 has 14 recalls on record. The full report includes recall severity analysis and scripts for asking the seller about recall completion.
What mileage do Ford F-150 problems start?
Based on 1394 complaints with mileage data, the median mileage at time of complaint is 45,000 miles. The highest concentration of reported issues occurs in the 0–30K mile range. The full report breaks down exactly which components fail at each mileage bracket.
When was the 2016 Ford F-150 data last updated?
BumperScan last checked this vehicle against NHTSA on October 30, 2026, covering owner complaints received through October 28, 2026 plus the latest recalls, investigations and technical service bulletins.
What’s in the full report?
10 sections of AI analysis: severity-ranked issues, component scores (0-100), 30K-mile cost projection, failure timeline by mileage, recall details with seller scripts, owner sentiment analysis, mechanic checklist, buyer lot checklist, negotiation ammo with dollar figures, and a buy/skip verdict.
How is this different from free NHTSA data?
NHTSA gives you raw complaint text. BumperScan cross-references 2.1M+ complaints with community repair cost data, EPA fuel data, and recall records — then uses AI to synthesize it into actionable advice with dollar figures.
How is this different from Carfax?
Carfax is VIN-specific history ($45/report). BumperScan is model-level reliability intelligence — what problems this car is known for, what they cost, and whether you should buy it. Complementary, not competing.
What if the report isn’t useful?
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