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#BS-2016-KENT68-44DB

2016 Kenworth T680

Based on reports from 7 owners and 16 recalls for this exact model.

Complaints
7
Crashes
0
Fires
0
Recalls
16
TSBs
60

Preliminary Verdict

Green Light

Based on 7 complaints, 0 crashes, 0 fires, and 16 recalls.

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Mechanic Inspection Checklist

!Check the Fuel SystemHIGH

1 owners reported fuel system issues — failures commonly reported around 250K miles.

!Inspect the Service Brakes, Hydraulic:foundation Components:drum:drumMED
Look for symptoms of wear and premature failure
+ 5 more items in full checklistUnlock

30,000-Mile Cost Projection

Best Case

$X,XXX

Most Likely

$X,XXX

Worst Case

$X,XXX

Top cost driver: Fuel System (1 reports).

Includes fuel costs, common repairs, and recall riskUnlock

Also in your report

Owner Intelligence

AI-synthesized themes from real complaints

Buyer Lot Checklist

Questions, test drive checks, walk-away triggers

Negotiation Talking Points

Data-backed dollar deductions

Buy / Skip Verdict

Final recommendation with conditions

10 sections total in the full reportUnlock all

Where the complaints fall

Fuel System1 (14%)
Service Brakes, Hydraulic:foundation Components:drum:drum1 (14%)
Visibility1 (14%)
Other1 (14%)
Electrical1 (14%)
Brakes1 (14%)
Seat Belts1 (14%)

2016 Kenworth T680: Known Issues & Problem Areas

Fuel System Issues

Fuel System complaints account for 14% of all reports filed for the 2016 Kenworth T680, with 1 owners filing complaints with NHTSA. The median mileage at time of complaint is 250,000 miles, suggesting issues tend to surface around the 250K-mile mark.

Service Brakes, Hydraulic:foundation Components:drum:drum Issues

Service Brakes, Hydraulic:foundation Components:drum:drum complaints account for 14% of all reports filed for the 2016 Kenworth T680, with 1 owners filing complaints with NHTSA. Owners should pay attention to service brakes, hydraulic:foundation components:drum:drum-related symptoms during test drives and pre-purchase inspections.

Visibility Issues

Visibility complaints account for 14% of all reports filed for the 2016 Kenworth T680, with 1 owners filing complaints with NHTSA. Owners should pay attention to visibility-related symptoms during test drives and pre-purchase inspections.

Electrical Issues

Electrical complaints account for 14% of all reports filed for the 2016 Kenworth T680, with 1 owners filing complaints with NHTSA. Owners should pay attention to electrical-related symptoms during test drives and pre-purchase inspections.

Data sourced from NHTSA owner complaints and community reports. The full report analyzes severity, repair costs, and failure patterns for each category.

Complaint trend by year

1
16
2
17
3
18
1
20

Complaints filed with NHTSA by year for the 2016 Kenworth T680. Recent trend: decreasing.

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Repair costs • Negotiation scripts • Mechanic checklist • Buy/skip verdict

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Recall History (16 recalls)

15V196000May 2015

POWER TRAIN:AXLE ASSEMBLY

PACCAR Incorporated (PACCAR) is recalling certain model year 2015-2016 Kenworth T680 and T880 trucks manufactured November 17, 2014, to January 5, 2015. The affected vehicles are equipped with Meritor MT-40-14X rear drive axles that may circulate an inadequate amount of lubricant to the wheel end hub assembly.

15V270000Sep 2015

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

PACCAR Incorporated (PACCAR) is recalling certain model year 2014-2016 Kenworth T660, T680, T880 trucks manufactured February 18, 2013, to April 10, 2015, and 2011-2016 Peterbilt 386, 389, 567, 579, and 587 trucks manufactured December 13, 2010, to April 20, 2015. The affected trucks, equipped with PACCAR MX-13 engines and Delco-Remy 40SI alternators, have alternator charge cables that may chafe against a formed metal freon discharge line.

15V272000Jul 2015

WHEELS:LUGS/NUTS/BOLTS/STUDS

PACCAR Incorporated (PACCAR) is recalling certain model year 2016 Kenworth T660, T680, T800, T880, and W900 trucks manufactured February 1, 2015, to April 20, 2015. During assembly, the affected vehicles did not undergo the rear wheel mounting torque verification process, and thus the rear wheels may be loose.

15V457000Sep 2015

SERVICE BRAKES, AIR

PACCAR Incorporated (PACCAR) is recalling certain model year 2016 Kenworth T440, T470, T660, T680, T800, T880, and W900 trucks manufactured February 16, 2015, to March 9, 2015. The affected vehicles are equipped with an SR-7 spring brake valve assembly that may have had the primary and secondary service brake applications installed in reverse. In the event of a failure in the primary or secondary circuit, the redundant circuit would not provide adequate service brake functionality. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 121, "Air Brake Systems."

15V458000Sep 2015

EXTERIOR LIGHTING:HAZARD FLASHING WARNING LIGHTS

PACCAR Incorporated (PACCAR) is recalling certain model year 2011-2016 Kenworth T440, T470, T660, T680, and T880 trucks manufactured January 14, 2010, to May 22, 2015, and equipped with HID Headlamps and the option for Daytime Running Lamps (DRL). The DRLs are required to deactivate when the hazard warning lights are activated, however, the DRLs on these vehicles override the hazard flashing functionality after the brake pedal is pushed for more than two seconds. Normal hazard flashing functionality returns once the service brake is released. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, Reflective Devices, and Associated Equipment."

+ 11 more recalls in the full report

Recall severity analysis & seller scripts

The full report rates each recall's severity and gives you scripts for asking the seller about recall completion.

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About this data

NHTSA Complaints

Federal database of owner-filed safety complaints. 7 records for this vehicle.

NHTSA Recalls

Manufacturer-issued safety recalls. 16 recalls found for this vehicle.

Repair Cost Data

Real-world repair costs from owner reports and independent databases.

2016 Kenworth T680: Frequently Asked Questions

What is the most common problem with the 2016 Kenworth T680?
The most commonly reported issue with the 2016 Kenworth T680 is related to the fuel system, with 1 complaints filed with NHTSA.
Is the 2016 Kenworth T680 reliable?
The 2016 Kenworth T680 has 7 complaints, 0 crash reports, and 0 fire reports filed with NHTSA. The full report analyzes whether these numbers indicate real risk or are proportional to the vehicle’s popularity.
How much does it cost to fix 2016 Kenworth T680 problems?
Repair costs vary by issue. The full BumperScan report includes detailed repair cost estimates (low/median/high) for every major issue, plus a 30,000-mile total cost of ownership projection.
Does the 2016 Kenworth T680 have any recalls?
Yes, the 2016 Kenworth T680 has 16 recalls on record. The full report includes recall severity analysis and scripts for asking the seller about recall completion.
What mileage do Kenworth T680 problems start?
Based on 5 complaints with mileage data, the median mileage at time of complaint is 250,000 miles. The highest concentration of reported issues occurs in the 150K+ mile range. The full report breaks down exactly which components fail at each mileage bracket.
What’s in the full report?
10 sections of AI analysis: severity-ranked issues, component scores (0-100), 30K-mile cost projection, failure timeline by mileage, recall details with seller scripts, owner sentiment analysis, mechanic checklist, buyer lot checklist, negotiation ammo with dollar figures, and a buy/skip verdict.
How is this different from free NHTSA data?
NHTSA gives you raw complaint text. BumperScan cross-references 2.1M+ complaints with community repair cost data, EPA fuel data, and recall records — then uses AI to synthesize it into actionable advice with dollar figures.
How is this different from Carfax?
Carfax is VIN-specific history ($45/report). BumperScan is model-level reliability intelligence — what problems this car is known for, what they cost, and whether you should buy it. Complementary, not competing.
What if the report isn’t useful?
100% money-back guarantee. If the report doesn’t help you make a more informed decision, we’ll refund you — no questions asked.
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