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#BS-2004-FOREXC-410C

2004 Ford Excursion

Based on reports from 125 owners and 2 recalls for this exact model.

Complaints
125
Crashes
6
Fires
3
Recalls
2
TSBs
151
🟡

Preliminary Verdict

Think Twice

Based on 125 complaints, 6 crashes, 3 fires, and 2 recalls. This is the worst model year for this vehicle.

See full verdict with buy/skip conditions

Top reported problems

1

engine oil leaks

3 complaints • Severity 6/10

$X,XXX
2

truck will not start

2 complaints • Severity 10/10

$X,XXX
3

puking coolant out the degas bottle

1 complaints • Severity 10/10

$X,XXX

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Mechanic Inspection Checklist

!Check the EngineHIGH

12 owners reported engine issues — failures commonly reported around 82K miles.

!Inspect the ElectricalMED
Look for symptoms of wear and premature failure
+ 6 more items in full checklistUnlock

Failure Timeline by Mileage

27
0–30K
12
30–60K
16
60–90K
27
90–120K
7
120–150K
11
150K+

Peak failure range: 0–30K miles (27 reports) • Median: 82K miles

Full report: which components fail at each mileageUnlock

30,000-Mile Cost Projection

Best Case

$X,XXX

Most Likely

$X,XXX

Worst Case

$X,XXX

Top cost driver: Engine (12 reports).

Includes fuel costs, common repairs, and recall riskUnlock

Also in your report

Owner Intelligence

AI-synthesized themes from real complaints

Buyer Lot Checklist

Questions, test drive checks, walk-away triggers

Negotiation Talking Points

Data-backed dollar deductions

Buy / Skip Verdict

Final recommendation with conditions

10 sections total in the full reportUnlock all

Where the complaints fall

Engine12 (10%)
Electrical10 (8%)
Fuel System10 (8%)
Electrical System:wiring8 (6%)
Speed Control7 (6%)
Engine And Engine Cooling:engine:diesel7 (6%)
Engine And Engine Cooling:engine6 (5%)
Visibility:glass, Side/rear3 (2%)

2004 Ford Excursion: Known Issues & Problem Areas

Engine Issues

Engine complaints account for 10% of all reports filed for the 2004 Ford Excursion, with 12 owners filing complaints with NHTSA. The median mileage at time of complaint is 82,300 miles, suggesting issues tend to surface around the 82K-mile mark.

Electrical Issues

Electrical complaints account for 8% of all reports filed for the 2004 Ford Excursion, with 10 owners filing complaints with NHTSA. Owners should pay attention to electrical-related symptoms during test drives and pre-purchase inspections.

Fuel System Issues

Fuel System complaints account for 8% of all reports filed for the 2004 Ford Excursion, with 10 owners filing complaints with NHTSA. Owners should pay attention to fuel system-related symptoms during test drives and pre-purchase inspections.

Electrical System:wiring Issues

Electrical System:wiring complaints account for 6% of all reports filed for the 2004 Ford Excursion, with 8 owners filing complaints with NHTSA. Owners should pay attention to electrical system:wiring-related symptoms during test drives and pre-purchase inspections.

Data sourced from NHTSA owner complaints and community reports. The full report analyzes severity, repair costs, and failure patterns for each category.

Complaint trend by year

1
03
12
04
19
05
4
06
9
07
17
08
7
09
12
10
7
11
6
12
9
13
8
14
3
15
1
18
6
19
4
21

Complaints filed with NHTSA by year for the 2004 Ford Excursion. Recent trend: decreasing.

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Repair costs • Negotiation scripts • Mechanic checklist • Buy/skip verdict

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Recall History (2 recalls)

05V270000Jul 2005

ELECTRICAL SYSTEM:WIRING

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

11V352000Aug 2011

EXTERIOR LIGHTING:BRAKE LIGHTS

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Recall severity analysis & seller scripts

The full report rates each recall's severity and gives you scripts for asking the seller about recall completion.

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This is the worst model year for the Ford Excursion according to owner complaint data. The biggest problem area is engine.

About this data

NHTSA Complaints

Federal database of owner-filed safety complaints. 125 records for this vehicle.

NHTSA Recalls

Manufacturer-issued safety recalls. 2 recalls found for this vehicle.

Repair Cost Data

Real-world repair costs from owner reports and independent databases.

Other Ford Excursion Model Years

20102009200820072006200520042003200220012000199919981997
View all Ford Excursion years →

2004 Ford Excursion: Frequently Asked Questions

What is the most common problem with the 2004 Ford Excursion?
The most commonly reported issue with the 2004 Ford Excursion is related to the engine, with 12 complaints filed with NHTSA.
Is the 2004 Ford Excursion reliable?
The 2004 Ford Excursion has 125 complaints, 6 crash reports, and 3 fire reports filed with NHTSA. The full report analyzes whether these numbers indicate real risk or are proportional to the vehicle’s popularity.
How much does it cost to fix 2004 Ford Excursion problems?
Repair costs vary by issue. The full BumperScan report includes detailed repair cost estimates (low/median/high) for every major issue, plus a 30,000-mile total cost of ownership projection.
Does the 2004 Ford Excursion have any recalls?
Yes, the 2004 Ford Excursion has 2 recalls on record. The full report includes recall severity analysis and scripts for asking the seller about recall completion.
What mileage do Ford Excursion problems start?
Based on 100 complaints with mileage data, the median mileage at time of complaint is 82,300 miles. The highest concentration of reported issues occurs in the 0–30K mile range. The full report breaks down exactly which components fail at each mileage bracket.
What’s in the full report?
10 sections of AI analysis: severity-ranked issues, component scores (0-100), 30K-mile cost projection, failure timeline by mileage, recall details with seller scripts, owner sentiment analysis, mechanic checklist, buyer lot checklist, negotiation ammo with dollar figures, and a buy/skip verdict.
How is this different from free NHTSA data?
NHTSA gives you raw complaint text. BumperScan cross-references 2.1M+ complaints with community repair cost data, EPA fuel data, and recall records — then uses AI to synthesize it into actionable advice with dollar figures.
How is this different from Carfax?
Carfax is VIN-specific history ($45/report). BumperScan is model-level reliability intelligence — what problems this car is known for, what they cost, and whether you should buy it. Complementary, not competing.
What if the report isn’t useful?
100% money-back guarantee. If the report doesn’t help you make a more informed decision, we’ll refund you — no questions asked.
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10 sections of AI analysis based on 125 owner reports. Know before you buy.

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