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#BS-2004-CHEKOD-4D302004 Chevrolet Kodiak
Based on reports from 7 owners and 5 recalls for this exact model.
Preliminary Verdict
Green Light
Based on 7 complaints, 1 crashes, 0 fires, and 5 recalls.
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Mechanic Inspection Checklist
1 owners reported power train:axle assembly issues — failures commonly reported around 37K miles.
30,000-Mile Cost Projection
Best Case
Most Likely
Worst Case
Top cost driver: Power Train:axle Assembly (1 reports).
Also in your report
Owner Intelligence
AI-synthesized themes from real complaints
Buyer Lot Checklist
Questions, test drive checks, walk-away triggers
Negotiation Talking Points
Data-backed dollar deductions
Buy / Skip Verdict
Final recommendation with conditions
Where the complaints fall
2004 Chevrolet Kodiak: Known Issues & Problem Areas
Power Train:axle Assembly Issues
Power Train:axle Assembly complaints account for 14% of all reports filed for the 2004 Chevrolet Kodiak, with 1 owners filing complaints with NHTSA. The median mileage at time of complaint is 37,000 miles, suggesting issues tend to surface around the 37K-mile mark.
Suspension:front Issues
Suspension:front complaints account for 14% of all reports filed for the 2004 Chevrolet Kodiak, with 1 owners filing complaints with NHTSA. Owners should pay attention to suspension:front-related symptoms during test drives and pre-purchase inspections.
Power Train:automatic Transmission Issues
Power Train:automatic Transmission complaints account for 14% of all reports filed for the 2004 Chevrolet Kodiak, with 1 owners filing complaints with NHTSA. Owners should pay attention to power train:automatic transmission-related symptoms during test drives and pre-purchase inspections.
Engine And Engine Cooling:engine:diesel Issues
Engine And Engine Cooling:engine:diesel complaints account for 14% of all reports filed for the 2004 Chevrolet Kodiak, with 1 owners filing complaints with NHTSA. Owners should pay attention to engine and engine cooling:engine:diesel-related symptoms during test drives and pre-purchase inspections.
Data sourced from NHTSA owner complaints and community reports. The full report analyzes severity, repair costs, and failure patterns for each category.
Complaint trend by year
Complaints filed with NHTSA by year for the 2004 Chevrolet Kodiak. Recent trend: increasing.
Don't negotiate blind — know what this car costs to own
Repair costs • Negotiation scripts • Mechanic checklist • Buy/skip verdict
Recall History (5 recalls)
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
ON CERTAIN TRUCKS, THE SWITCH RETAINER HOLDING THE BRAKE BOOSTER PUSH ROD AND THE BRAKE PEDAL TOGETHER COULD BE MISSING.
STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.
SERVICE BRAKES, HYDRAULIC
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
SERVICE BRAKES, HYDRAULIC:FLUID
CERTAIN 2003-2005 MODEL YEAR 4500/5500 SERIES CHEVROLET KODIAK, SCHOOL BUS CHASSIS, AND GMC TOPKICK VEHICLES; AND 2003-2004 MODEL YEAR GMC SCHOOL BUS CHASSIS VEHICLES EQUIPPED WITH AN 8.1L ENGINE AND HYDROMAX BRAKE SYSTEM. THE POWER STEERING HOSE MAY COME INTO CONTACT WITH A PORTION OF THE INTERMEDIATE STEERING SHAFT. A HOLE COULD BE WORN IN THE HOSE AND A LOSS OF HYDRAULIC FLUID WOULD OCCUR.
STEERING
ON CERTAIN MEDIUM DUTY TRUCKS EQUIPPED WITH ZF MODEL 8018 STEERING GEARS, THE STEERING GEAR MAY HAVE BEEN PRODUCED INCORRECTLY. A STEERING GEAR WITH THIS CONDITION MAY PRODUCE THE FEELING OF HITTING A CURB AND A CRACKING OR PINGING SOUND WHEN THE STEERING WHEEL IS TURNED.
Recall severity analysis & seller scripts
The full report rates each recall's severity and gives you scripts for asking the seller about recall completion.
The worst model year for the Chevrolet Kodiak is the 2005 — worth knowing if you're cross-shopping years. The biggest problem area is fuel system.
About this data
NHTSA Complaints
Federal database of owner-filed safety complaints. 7 records for this vehicle.
NHTSA Recalls
Manufacturer-issued safety recalls. 5 recalls found for this vehicle.
Repair Cost Data
Real-world repair costs from owner reports and independent databases.
Other Chevrolet Kodiak Model Years
View all Chevrolet Kodiak years →2004 Chevrolet Kodiak: Frequently Asked Questions
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Get the Full 2004 Chevrolet Kodiak Report
10 sections of AI analysis based on 7 owner reports. Know before you buy.