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#BS-2006-VOLS40-6DA5

2006 Volvo S40

Based on reports from 81 owners and 3 recalls for this exact model.

Complaints
81
Crashes
1
Fires
0
Recalls
3
TSBs
160
✅

Preliminary Verdict

Green Light

Based on 81 complaints, 1 crashes, 0 fires, and 3 recalls.

See full verdict with buy/skip conditions

Top reported problems

1

check engine light on

2 complaints • Severity 7/10

$X,XXX
2

sunroof drains clogged

1 complaints • Severity 10/10

$X,XXX
3

sunroof leaks

1 complaints • Severity 10/10

$X,XXX

Preview: What's in your full report

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Mechanic Inspection Checklist

!Check the ElectricalHIGH

23 owners reported electrical issues — failures commonly reported around 74K miles.

!Inspect the Fuel SystemMED
Look for symptoms of wear and premature failure
+ 6 more items in full checklistUnlock

Failure Timeline by Mileage

14
0–30K
9
30–60K
20
60–90K
13
90–120K
4
120–150K
3
150K+

Peak failure range: 60–90K miles (20 reports) • Median: 74K miles

Full report: which components fail at each mileageUnlock

30,000-Mile Cost Projection

Best Case

$X,XXX

Most Likely

$X,XXX

Worst Case

$X,XXX

Top cost driver: Electrical (23 reports).

Includes fuel costs, common repairs, and recall riskUnlock

Also in your report

Owner Intelligence

AI-synthesized themes from real complaints

Buyer Lot Checklist

Questions, test drive checks, walk-away triggers

Negotiation Talking Points

Data-backed dollar deductions

Buy / Skip Verdict

Final recommendation with conditions

10 sections total in the full reportUnlock all

Where the complaints fall

Electrical23 (28%)
Fuel System8 (10%)
Engine8 (10%)
Structure6 (7%)
Visibility:sun/moon Roof Assembly4 (5%)
Airbags3 (4%)
Service Brakes, Hydraulic:pedals And Linkages2 (2%)
Stability Control2 (2%)

2006 Volvo S40: Known Issues & Problem Areas

Electrical Issues

Electrical complaints account for 28% of all reports filed for the 2006 Volvo S40, with 23 owners filing complaints with NHTSA. The median mileage at time of complaint is 74,000 miles, suggesting issues tend to surface around the 74K-mile mark.

Fuel System Issues

Fuel System complaints account for 10% of all reports filed for the 2006 Volvo S40, with 8 owners filing complaints with NHTSA. Owners should pay attention to fuel system-related symptoms during test drives and pre-purchase inspections.

Engine Issues

Engine complaints account for 10% of all reports filed for the 2006 Volvo S40, with 8 owners filing complaints with NHTSA. Owners should pay attention to engine-related symptoms during test drives and pre-purchase inspections.

Structure Issues

Structure complaints account for 7% of all reports filed for the 2006 Volvo S40, with 6 owners filing complaints with NHTSA. Owners should pay attention to structure-related symptoms during test drives and pre-purchase inspections.

Data sourced from NHTSA owner complaints and community reports. The full report analyzes severity, repair costs, and failure patterns for each category.

Complaint trend by year

3
06
7
07
11
08
3
09
6
10
2
11
5
12
3
13
14
14
16
15
2
16
2
19
5
20
2
22

Complaints filed with NHTSA by year for the 2006 Volvo S40. Recent trend: decreasing.

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Repair costs • Negotiation scripts • Mechanic checklist • Buy/skip verdict

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Recall History (3 recalls)

06V137000Jun 2006

FUEL SYSTEM, GASOLINE

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

08V033000Feb 2008

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

10V566000Nov 2010

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Recall severity analysis & seller scripts

The full report rates each recall's severity and gives you scripts for asking the seller about recall completion.

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The worst model year for the Volvo S40 is the 2007 — worth knowing if you're cross-shopping years. The biggest problem area is engine.

2006 Volvo S40 vs. Class Average (Compact Cars)

This vehicle

81

Class avg

311

Below the class average — fewer complaints than typical compact cars vehicles. A good sign.

Complaint counts correlate with sales volume — popular vehicles naturally generate more reports. The full report normalizes for this.

About this data

NHTSA Complaints

Federal database of owner-filed safety complaints. 81 records for this vehicle.

NHTSA Recalls

Manufacturer-issued safety recalls. 3 recalls found for this vehicle.

Repair Cost Data

Real-world repair costs from owner reports and independent databases.

Other Volvo S40 Model Years

2011201020092008200720062005200420032002200120001999
View all Volvo S40 years →

2006 Volvo S40: Frequently Asked Questions

What is the most common problem with the 2006 Volvo S40?
The most commonly reported issue with the 2006 Volvo S40 is related to the electrical, with 23 complaints filed with NHTSA.
Is the 2006 Volvo S40 reliable?
The 2006 Volvo S40 has 81 complaints, 1 crash reports, and 0 fire reports filed with NHTSA. This is below the class average — a positive sign for reliability.
How much does it cost to fix 2006 Volvo S40 problems?
Repair costs vary by issue. The full BumperScan report includes detailed repair cost estimates (low/median/high) for every major issue, plus a 30,000-mile total cost of ownership projection.
Does the 2006 Volvo S40 have any recalls?
Yes, the 2006 Volvo S40 has 3 recalls on record. The full report includes recall severity analysis and scripts for asking the seller about recall completion.
What mileage do Volvo S40 problems start?
Based on 63 complaints with mileage data, the median mileage at time of complaint is 74,000 miles. The highest concentration of reported issues occurs in the 60–90K mile range. The full report breaks down exactly which components fail at each mileage bracket.
What’s in the full report?
10 sections of AI analysis: severity-ranked issues, component scores (0-100), 30K-mile cost projection, failure timeline by mileage, recall details with seller scripts, owner sentiment analysis, mechanic checklist, buyer lot checklist, negotiation ammo with dollar figures, and a buy/skip verdict.
How is this different from free NHTSA data?
NHTSA gives you raw complaint text. BumperScan cross-references 2.1M+ complaints with community repair cost data, EPA fuel data, and recall records — then uses AI to synthesize it into actionable advice with dollar figures.
How is this different from Carfax?
Carfax is VIN-specific history ($45/report). BumperScan is model-level reliability intelligence — what problems this car is known for, what they cost, and whether you should buy it. Complementary, not competing.
What if the report isn’t useful?
100% money-back guarantee. If the report doesn’t help you make a more informed decision, we’ll refund you — no questions asked.
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10 sections of AI analysis based on 81 owner reports. Know before you buy.

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