2013 Prevost H3-45 TSBs
233 Technical Service Bulletins across 17 categories
Categories
Electrical
69 bulletinsELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR.
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REVISION : i Note added regarding power cable connection
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR.
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REVISION : J - Note added regarding power cable connection
BOSCH HD10 ALTERNATOR DIAGNOSTIC GUIDE Revision B To avoid replacement of alternators that are in fact in good...
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working order, perform the steps which follow to help you perform a more precise diagnosis.
Sound Selector replacement, VSS04 to VSS05; When replacing a vehicle sound selector model VSS04 with a new sound...
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selector model VSS05, an interface harness is required to connect the vehicle harness to the new sound selector model and a new VSS05 compatible radio unit must also be installed. This procedure describes the steps required to perform this update.
Use this procedure for the removal and installation of the twin Bosch HD10 (120A or 150A) Alternators.
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR Revision i: Parts obsolete: 050303, 391028, 562112 ...
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Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x New holes drilled for cooling pack relocation
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR Revision H: Parts obsolete: 050303, 391028,...
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562112 Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x New holes drilled for cooling pack relocation
Repair instructions to address fault codes U02A200 Lost Communication with Reductant Quality Module
Repair instructions to address fault codes U029E00 Lost Communication With NOx Sensor "B"
Repair instructions to address fault codes U029D00 Lost Communication With NOx Sensor "A"
Repair instructions to address fault codes P242A15 Exhaust Gas Temperature Sensor Bank 1 Sensor 3 - Circuit Short To...
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Battery or Open
Repair instructions to address fault codes P208464 Exhaust Gas Temperature Sensor Circuit Range/Performance Bank 1...
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Sensor 2 - Signal plausibility failure
Repair instructions to address fault codes P204A13 Reductant Pressure Sensor - Circuit Open
Repair instructions to address fault codes P203115 Exhaust Gas Temperature Sensor Bank 1 Sensor 2 - Circuit Short To...
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Battery or Open
Repair instructions to address fault codes P054415 Exhaust Gas Temperature Sensor Bank 1 Sensor 1 - Circuit Short To...
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Battery or Open
Added: Power cables for L.H.
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side alternator & fan drive breaker box
THIS INSTRUCTION SHEET EXPLAINS HOW TO INSTALL THE ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION KIT WITH BOSCH...
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ALTERNATOR - H3 SERIES US10 COOLING SYSTEM
This Instruction sheet explains how to perform an Electric Fan Drive Cooling System Conversion with Delco Remy...
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Alternator - H3 Series US10 To GHG17 Included
This Instruction sheet explains how to perform an Electric Fan Drive Cooling System Conversion with Delco Remy...
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Alternator - H3 Series US10 To GHG17 Included
THIS INSTRUCTION SHEET EXPLAINS HOW TO INSTALL THE ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION KIT WITH BOSCH...
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ALTERNATOR - H3 SERIES US10 COOLING SYSTEM
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR - H3 SERIES US10 up to GHG17
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR - H3 SERIES US10 COOLING SYSTEM
This instruction sheet shows how to replace kneeling level sensor #21643575 by sensor #22194741.
This instruction sheet shows how to replace kneeling level sensor #21643575 by sensor #22194741.
This instruction sheet explains how to install Delco Remy Alternators
This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on H3 vehicles
This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on H3 vehicles
This instruction sheet explains how to convert H3 SERIES US10 vehicles equipped with Bosch Alternators to Electric Fan...
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Drive (EFD) cooling system
This instruction sheet explains how to install Delco Remy Alternators
This instruction sheet explains how to convert H3 SERIES US10 vehicles (equipped with Delco Remy Alternators) to...
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electric fan drive (EFD) cooling system
This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on H3 vehicles
This instruction sheet explains how to convert H3 SERIES US10 vehicles equipped with Bosch Alternators to electric fan...
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drive (EFD) cooling system
This instruction sheet shows how to replace kneeling level sensor #21643575 by sensor #22194741.
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
This Maintenance Information presents guidelines to help with the diagnosis of the Bosch HD10 alternators
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
On the vehicles affected by this special bulletin, add a 3 amp diode to the corresponding 24CO circuit to prevent the...
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combined charging and starting system F81 fuse from blowing.
On the vehicles affected by this bulletin, verify the revision numbers of the steering wheel gateway module and multiplex software.
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If applicable, replace with the latest version. A power source improvement is also required. On some vehicles, as a temporary measure, a switch was installed on the left dashboard for cruise control SET and RESUME. This installation must be removed to restore these controls to the steering wheel.
On the vehicles affected by this bulletin, replace the LTD, relocate and replace the IR sensor as described in the...
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following procedure.
A new software version (v1.06) is available to update the CANtrak (Tire Pressure Monitoring System) module.
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This new version will allows a 10 min. delay before the ?SYSTEM ERROR NOT ALL TIRES MONITORED? message appears in the vehicle cluster when a tire pressure sensor loses its connection. NOTE: The new software version will only delays the cluster message, the CANtrak screen will still displays a ??? code for the corresponding pressure sensor.
This Maintenance Information explains that on some post EPA 2010 vehicles, it is possible for the combined charging and...
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starting system F81 fuse to blow unexpectedly. To avoid this situation, a 3 amp diode can be added to the corresponding 24CO circuit to prevent electrical back-flow to the fuse. The following procedure describes the steps to follow to perform this modification.
When replacing a vehicle sound selector model VSS04 with a new sound selector model VSS05, an interface harness is...
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required to connect the vehicle harness to the new sound selector model and a new VSS05 compatible radio unit must also be installed. This procedure describes the steps required to perform this update.
On the vehicles affected by this bulletin, a relay needs to be added to allow the DEF to return to the tank after turning the key to the OFF position.
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In addition, the ACM & MCM need to be reprogrammed to the latest version.
On the vehicles affected by this bulletin, the NOx sensor must be replaced and the EMS software requires an update.
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This must be done to allow correct emissions inspection in particular states including California.
On the vehicles affected by this bulletin, inspection and replacement of 70 amp circuit breakers in the rear electrical...
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compartments is required.
On the vehicles affected by this bulletin, replace the Exhaust Gas Recirculation Venturi tube and sensor for an improved...
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design.
This Instruction Sheet explains how to replace power relay p/n 561991 with improved power relay p/n 564218 and relay...
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base p/n 564210
This Instruction Sheet explains how to assemble the BENDIX FLR10 AND FLR20 RADAR SENSOR ALIGNMENT TOOL
New aramid cord poly-v belts are now available to replace the polyester cord alternator belts previously used on Prevost...
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vehicles equipped with Bosch HD10 alternators.
This internal instruction explains how to bench program the FMS gateway module used in the ELD (Electronic Logging...
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Device) interface kit for pre-OBD13 vehicles.
On the vehicles affected by this bulletin, vibration is causing damage to A/C compressor and compressor harness connectors.
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Addition of a reinforcement bracket to Bitzer A/C compressor is needed to increase the installation stiffness and reduce vibration amplitude.
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
New aramid cord poly-v belts are now available to replace the polyester cord alternator belts previously used on Prevost...
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vehicles.
On the vehicles affected by this bulletin, vibration is causing damage to A/C compressor and compressor harness connectors.
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Addition of a reinforcement bracket to Bitzer A/C compressor is needed to increase the installation stiffness and reduce vibration amplitude.
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
This procedure explains how to perform a STARTER REMOVAL AND INSTALLATION, and does apply to Melco 105P70 starter part...
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number #21212425.
On the vehicles affected by this bulletin, vibration is causing damage to A/C compressor and compressor harness connectors.
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Addition of a reinforcement bracket to Bitzer A/C compressor is needed to increase the installation stiffness and reduce vibration amplitude.
On the vehicles affected by this bulletin remove the ACM relay and base identified R49.
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Reconnect the 24V power wire and protect the remaining signal wires with shrink tube.
This bulletin is performed on a fix as fail basis.
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On the vehicles affected by this bulletin, update to the latest configuration of wiring and sensors for the Bitzer compressor.
On the vehicles affected by this bulletin, changing of VECU (Vehicle Electronic Control Unit) parameters is necessary.
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This update must be carried out by qualified technicians. Make an appointment with your nearest Prevost Service Center. ELECTRIC AIR DRYER CUT-OFF PRESSURE & DESICCANT REGENERATION FACTOR This update involves all OBD13 & GHG14 vehicles in service (refer to Application table for involved vehicles range). This update will reduce air dryer cut-off pressure from 144 psi to 140 psi and extend desiccant regeneration time, thus preventing presence of water in the accessory tank.
On the vehicles affected by this bulletin, perform a power source improvement and a multiplex software update for the steering Gateway module.
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On a limited number of vehicles, the module will be replaced with the latest version of the part.
On the vehicles affected by this bulletin, software updates with enhancements are available for the multiplex system,...
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for the EMS and aftertreatment control module (ACM). On all vehicles, perform a DPF Service Regeneration and Crystal Sublimation when programming is completed.
On the vehicles affected by this bulletin, inspection and replacement of 70 amp circuit breakers in the rear electrical...
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compartments is required.
On the vehicles affected by this bulletin, replace the prototype version of the Urea Quality Sensor #21891229 by the...
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production version of the sensor #22073036.
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternator.
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
ON THE VEHICLES AFFECTED BY THIS BULLETIN, VIBRATION IS CAUSING DAMAGE TO A/C COMPRESSOR AND COMPRESSOR HARNESS CONNECTORS.
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ADDITION OF A REINFORCEMENT BRACKET TO BITZER A/C COMPRESSOR IS NEEDED TO INCREASE THE INSTALLATION STIFFNESS AND REDUCE VIBRATION AMPLITUDE.
WHEN REPLACING A VEHICLE SOUND SELECTOR MODEL VSS04 WITH A NEW SOUND SELECTOR MODEL VSS05, AN INTERFACE HARNESS IS...
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REQUIRED TO CONNECT THE VEHICLE HARNESS TO THE NEW SOUND SELECTOR MODEL AND A NEW VSS05 COMPATIBLE RADIO UNIT MUST ALSO BE INSTALLED. THIS PROCEDURE DESCRIBES THE STEPS REQUIRED TO PERFORM THIS UPDATE.
PREVOST: THE NOX SENSOR MUST BE REPLACED AND THE EMS SOFTWARE NEEDS UPDATING TO CORRECT EMISSIONS INSPECTIONS ON CERTAIN COACHES.
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MODELS 2012-2013 H3-45, H3 VIP, X3-45, LE MIRAGE XLII. *PE
Other
46 bulletinsThe gasket thickness was increased from 1.5 mm to 3 mm to prevent interference between the collar ends, which previously...
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made it impossible to reach the specified tightening torque. Increasing the gasket thickness ensures sufficient clearance between the collar ends and thus guarantees optimal tightening.
H3 LAVATORY FAN RETROFIT KIT
Air Tanks Draining Sequence.
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Revision: A - Erroneous Secondary & Accessory tanks location.
Air Tanks Draining Sequence
H3 SERIES ENVIROCARE - IONS AIR SANITIZER
H3 SERIES ENVIROCARE - IONS AIR SANITIZER
Revision : A Torque value reduced
This Instruction Sheet explains how to add Sunshade Switches on the Dashboard
LAVATORY FAN RETROFIT KIT Applicable for H3 Series coaches from R-1012 (1994) Revision A: Added installation detail at...
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step 8
H3 DRIVERS PARTITION LITE INSTALLATION
SIGMA PASSENGER SEATS PARTITION KIT
PREVOST VEHICLE DISINFECTION PROCEDURE Revision A
Repair instructions to address fault codes P20E892 Reductant Pressure Too Low - Performance orincorrect operation
Repair instructions to address fault codes P203F00 Reductant Level Low
Repair instructions to address fault codes P10CE97 Reductant Return: No Flow Detected - Componentor System Operation...
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Obstructed or Blocked
Repair instructions to address fault codes P029800
Repair instructions to address fault codes P207F-00; P20EE-00
Repair instructions to address fault codes P207F-00 - Reductant Quality
Repair instructions to address fault codes P008A-00; P0087-00
PREVOST VEHICLE DISINFECTION PROCEDURE
HAND SANITIZER DISPENSER INSTALLATION
The intent of this procedure is to guide you through the steps required to program a MCM especially for the control of...
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the electric fan drive as required for conversion kit of instruction sheets IS-19900, IS-19901, IS19910, IS-19912.
This instruction sheet explains how to install a GM Glove box Lock on H-Series vehicles
This instruction sheet explains how to install an ELD interface on OBD vehicles
This procedure explains how to program a MCM especially for the control of the electric fan drive, as required for...
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conversion kit of instruction sheets IS-19900 & IS-19910.
This instruction sheet explains how to install and adjust drag link # 660699
This procedure explains how to program a MCM especially for the control of the electric fan drive, as required for...
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conversion kit of instruction sheets IS-19900 & IS-19910.
This instruction sheet explains how to install and adjust drag link # 660699
This instruction sheet explains how to install hatches with fan on H3 vehicles.
This instruction sheet explains how to install and adjust drag link # 660699
Addition of a ring is required to prevent excessive squeezing of the o-ring and keep it in place.
Floor covering becoming unglued in the coach
On the vehicles affected by this bulletin, a new and improved dipstick is available for installation.
This instruction sheet explains how to use the Bosch HD10 24V-150A Altenrator Conversion Kit
This instruction sheet explains how to install the Volvo Electronic Logging Device (ELD)
This instruction sheet explains how to install an ELD interface on OBD vehicles
This instruction sheet explains how to optimise the operation of the lavatory fan
This instruction sheet explains how to optimise the operation of the lavatory fan
This conversion kit explains how to to disable the ACB radar.
This Instruction Sheet explains how to replace 562489 Dimmer, using kit #069136
This conversion kit explains how to remove TGW1 from vehicles using Tech Tool, no manual VDA changes needed.
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This conversion kit will work for any vehicle equipped with TGW1 up to the VIN's listed on the bulletin.
On the vehicles affected by this bulletin, the air dryer assembly may present a leak at the pressure probe connection.
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The O-ring in this location may be deformed due to the fitting arrangement. Adding a metal ring will prevent this issue.
On the vehicles affected by this bulletin a weld may be missing on a coolant piping support located on the retarder oil cooler support.
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In a first step, inspect the support for the presence of the weld. If there is no weld, perform the replacement of the piping support.
On the vehicles affected by this bulletin, the upper support of the tripod fan support must be inspected for the presence of weld.
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If no weld is found, it must be replaced.
PREVOST: THERE IS A LEAK AT PRESSURE PROBE CONNECTION, OF THE AIR DRYER ASSEMBLY, AND O-RING IS DEFORMED DUE TO FITTING...
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ARRANGEMENT AND NEED A METAL RING ADDED. MODEL 2013 H3-45, H3-45 VIP, LEMIRAGE XLII ENTERTAINER. *PE
PREVOST: INFORMATION BEING PROVIDED REGARDING THE REPLACEMENT OF DIPSTICK ON CERTAIN COACHES.
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MODELS 2009-2013 H3-45, H3-41, X3-45, XL11-45, X3-45. *PE
Engine
44 bulletinsKIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE
Improved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.
Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair From US10 to newer engine generation
Bendix M-32QR ABS modulator valve replaced by new M-40QR valve.
INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK
Rev A: Mention added concerning DDC Series 60 engine SCA requirement
INTRODUCING A NEW ENGINE COOLANT INTO SERVICE
ENGINE OIL & FILTER CHANGE INTERVALS - VOLVO D13 ENGINE, FROM US10 Revision: A Updated for OBD20 engines
Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...
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Emissions
Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...
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Emissions
Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...
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Detected
Repair instructions to address fault codes P256000 Engine Coolant Level Low
Repair instructions to address fault codes P204713 Reductant Injection Valve Control Bank 1 Unit 1 Circuit Open
Repair instructions to address fault codes P107017 Gearbox Brake Valve (VAGB) - Circuit voltage above threshold
Repair instructions to address fault codes P052400 Engine Oil Pressure Too Low
Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...
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Detected
Repair instructions to address fault codes P021700 Engine Coolant Over Temperature Condition
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
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Engines
This Warranty Bulletin explains how to update the VECU (Vehicle Electronic Control Unit) parameters to allow auto engine...
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brake function with the I-Shift transmission.
This insruction Sheet explains how to insall the Bosch HD10 24v-150a Alternator Conversion Kit ? Twin Bosch Mounted On...
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Volvo D13 Engine
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
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Engines
This Mainteannce Informaiton presents the latest engine oil & filter change intervals for the Volvo Engine
On the vehicles affected by this bulletin, perform the following verifications and modifications on the A/C system: ...
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Bulletin is divided in five steps, refer to detailed instructions below. STEP 1: Unloader replacement (Step moved to Warranty Bulletin WB15-19) STEP 2: System vacuum, wiring update, remote pressure transducer and switch installation. STEP 3: Seal the evaporator compartment ventilation discharge duct. STEP 4: Check Evaporator expansion valve bulb position and MUX software version. STEP 5: Dynamic A/C system test to confirm all functions operate correctly.
On the vehicles affected by this bulletin, replace the engine harness as described in the following procedure.
On the vehicles affected by this bulletin, tighten the ball studs on the engine bay door gas springs.
Risk of premature failure of top fan support due to absence of weld.
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In the engine compartment above radiator, inspect support to make sure support has two welds in the corners.
This Maintenance Information explains that hose clamps with a smaller diameter are available to increase the adjustment...
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range at the upper and lower radiator flexible connections and at the oil cooler connections located under the turbocharger.
On affected vehicles the pipe clamps used to secure cooling system hoses located under the turbocharger may be...
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misfitted, therefore this bulletin advises on how to proceed in order to changer with appropriate collars.
This Maintenance Information explains how to perform an inspection of the vehicle power cables.
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Power cables in poor condition can be the cause of failures and serious damages in the engine compartment.
On the independent front suspension level valve linkage of the vehicles affected by this bulletin, a control rod may...
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come in contact with an air reservoir outlet when vehicle rises from Low to High Buoy. As a result, the vehicle may be leveled higher in "Normal" position. The interference is corrected by changing the side on which the rod is attached to the linkage.
This Maintenance Information presents an improved differential breather kit, identical to the one now used in production.
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This new breather incorporates a "J" shaped hose that prevents oil leakage and water ingestion while allowing the axle to vent.
On the vehicles affected by this bulletin, perform a software update of ECM (Engine Control Module) and ACM...
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(Aftertreatment Control Module) to provide improved temperature-related behaviour. The software will also change urea dosing valve behavior at shutdown and key-on. As an additional improvement, replace the urea dosing valve by an improved design. These hardware and software improvements aim to reduce the occurrence of clogging and shorting of the Urea Dosing Valve.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
Explains that improved bearings are now available to replace the original bearings used on some Prevost vehicles idler...
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pulleys.
On the independent front suspension level valve linkage of the vehicles affected by this bulletin, a control rod may...
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come in contact with an air reservoir outlet when vehicle rises from Low to High Buoy. As a result, the vehicle may be leveled higher in "Normal" position. The interference is corrected by changing the side on which the rod is attached to the linkage.
On the vehicles affected by this bulletin, perform a turbo replacement if fault codes 27 FMI 7 or SPN641 FMI 7 or P004607 (OBD13) are found.
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Bulletin affects D13H engines with serial number from 984581 up to 1026719, excluded.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
This Instruction sheet explains how to prevent AC Copper Pipes Chaffing at Engine Bulkhead
This Maintenance Information shares information about the Bendix M-32QR valve replaced by M-40QR model htat need to be...
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taken into consideration, specially when switching them for the first time on a vehicle.
This insruction Sheet explains how to insall the Bosch HD10 24v-150a Alternator Conversion Kit ? Twin Bosch Mounted On...
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Volvo D13 Engine
On the vehicles affected by this bulletin, perform a software update of ECM (Engine Control Module) and ACM...
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(Aftertreatment Control Module) to provide improved temperature-related behaviour. The software will also change urea dosing valve behavior at shutdown and key-on. As an additional improvement, replace the urea dosing valve by an improved design. These hardware and software improvements aim to reduce the occurrence of clogging and shorting of the Urea Dosing Valve.
"THIS MAINTENANCE INFORMATION DESCRIBES THE STEPS TO BE FOLLOWED ON YOUR COMPUTER TO ADD THE VOLVO ENGINE BRAKE AUTO MODE ON THE VEHICLE.
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THE AUTO MODE MAY BE ADDED ON US10 AND OBD13 VEHICLES THAT WERE BUILT BEFORE THE INTRODUCTION OF THE VOLVO ENGINE BRAKE AUTO MODE ON THE ASSEMBLY LINE. THE VEHICLE MUST BE EQUIPPED WITH THE ALLISON TRANSMISSION AND VOLVO ENGINE BRAKE (VEB)."
PREVOST: WARRANTY INFORMATION PROVIDED REGARDING AVAILABILITY OF AN AUXILIARY COOLANT TANK, WHEN MAIN COOLANT SURGE...
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TANK FILLED WITH TOO MUCH COOLANT AND AUXILIARY COOLANT TANK PREVENTS SPILLAGE DUE TO EXPANSION. MODEL 2010-2013 H3-41, H3-45 COACHES, H3 VIP MOTORHOMES. *PE UPDATED 3/26/13. *PE
Transmission
11 bulletinsVOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
JERKY, NOISY OR HARD TO TURN STEERING GEARBOX.
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HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
Repair instructions to address fault codes P107575 Clutch System - Emergency position not reachable
Repair instructions to address fault codes P105998 Gearbox Oil Temperature Sensor - Component orsystem over temperature
On the vehicles affected by this bulletin, a corrective measure is required due to bolts coming loose at the radiator...
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fan clutch tripod attachment to the radiator. Addition of four (4) locknuts (jam nuts) will prevent bolts to loosen.
A transmission reprogramming is necessary in order to correct and interlock issue between the wheelchair lift system and...
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the I-shift transmission
The splash guard mounting bolts may come loose in normal bus operation.
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Issues on production vehicles and on vehicles in service have been raised. On the splash guard - front of transmission add blue Loctite 680038 to bolts mounted on tag axle casting.
This Maintrenance infomration explains that the Castrol Syntrans oil isn?t fully approved for 500 000 miles (800 000 km)...
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extended drain intervals on the Volvo I-Shift transmission. For this reason, this oil has been downgraded to regular drain intervals. Find below, a list of Volvo?s approved oils for extended drain as well as regular drain intervals.
On the vehicles affected by this bulletin, a software update for the Volvo I-Shift transmission is required.
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Software update has for effect to improve the gear change process to avoid clashing and wear on the split gear. This software update is necessary on all I-shift transmission up to but not including serial number 1100224372.
PREVOST: A CORRECTIVE MEASURE IS REQUIRED DUE TO BOLTS LOOSEN BY BEING TIGHTENED TO PART MADE OF RUBBER, CAUSING THE...
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RADIATOR FAN CLUTCH TRIPOD TO COME LOOSE AND STRIKING RADIATOR CORE. *PE
HVAC & Climate
10 bulletinsCENTRAL HVAC MERV FILTERS INSTALLATION
EBERSPACHER PREHEATER INSTALLATION In replacement of Spheros & Valeo preheaters
CENTRAL HVAC MERV FILTERS INSTALLATION REVA
This Maintenance Information presents information about the Bitzer A/C compressor oil change interval and reminds...
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technicians to clean the oil filter/strainer and the magnetic drain plug.
This Maintenance Information presents information about the Bitzer A/C compressor oil change interval and reminds...
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technicians to clean the oil filter/strainer and the magnetic drain plug.
This bulletin explains how to add a reinforcement bracket to Bitzer A/C compressor to increase the installation...
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stiffness and reduce vibration amplitude.
To reduce vibration, replace belt tensioner on Bitzer compressor drive.
On the vehicles affected by this bulletin, there is a possibility of premature corrosion on the condenser frame, as it...
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might not be made of stainless steel, as specified. Inpection and replacement if needed.
This Maintenance Information explains how to run a n Air Conditionning performance test
On the vehicles affected by this bulletin, the pre-heater thermostat must be changed to ensure the proper functioning of...
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the system.
Steering
7 bulletinsSTEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
STEERING GATEWAY, revision A : Cancel watch dog removal from EFD part of the instruction
STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction
TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles.
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The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.
This Instruction Sheet explains how to perform the first installation of Tie Rod 610052 on Prevost vehicles equipped...
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with Dana S82, S84 / S84U I-beam axles, 1994- today
Vehicles identified below are compatible with a new tie rod design.
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This new tie rod 610052 has updated ball joints and a fine adjuster sleeve. It replaces former drop type ball joint tie rods. Refer to IS-18091 for installation instructions. This document details maintenance inspection and toe-in adjustment with the new design tie rod.
This instruction sheet explains how to install the Tie Rod 610052.
Body & Paint
7 bulletinsLAVATORY COMPARTMENT SLIDING DOOR LATCH IMPROVEMENT
Plexiglass Shield Behind Driver H3 Series
WHEEL FENDER STAINLESS STEEL PROTECTOR
This instruction sheet explains how to replace fenders made of fiber glass with Aluminium
This Maintenance Information explains that polyester reinforced silicone hoses and elbowscan be repalced by aramid...
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reinforced hoses and elbows for improved long term durability, and that constant torque hose clamps for silicone hoses with 5/8po, 3/4po, 7/8po, 1 1/8po and 1 3/8po inside diameter (I.D) can be replaced by new WAVE SEAL type constant torque hose clamps.
This Instruction Sheet explains how to install a wheel fender stainless steel protector
This Instruction Sheet explains how to install a wheel fender stainless steel protector
Fuel System
7 bulletinsThis instruction sheets explains how to replace the fuel tank on H-series vehicles.
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(Replacing older series tanks by newer model)
This instruction sheet shows how to install a flap over the diesel filling cap.
This instruction sheet shows how to install a flap over the diesel filling cap.
This instruction sheet explains how to install a flap over the diesel filling cap
Grille frame gluing verification on the DPF door (left side, over the radiator door).
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If part shows no sign of separation or ungluing, it is ok. If testing reveals poor bonding, remove grille, glue and double face tape.
This Instruction Sheet does explain how to proceed to the Fuel Tank Replacement, from # 031868 tank by newer 030008...
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model.
This Maintenance Information explains how to inspect the Fuel Tank Cradle Mounting Screws on a yearly basis
Tires & Wheels
6 bulletinsRevision : Mention added stating to disable Prime.
Revision : Mention added in the instruction sheet stating to disable "Prime"
This instruction sheet describes how to cut the air dryer bracket, to avoid dirt accumulation, and applies to vehicles...
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with the air dryer located into the wheel pit .
THIS INSTRUCTION SHEET EXPLAINS HOW TO RELOCATE THE WHEEL CHAIR LIFT PARCEL RACK FAN
On the vehicles affected by this bulletin, the instrument cluster software must be updated.
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This mandatory cluster software update will raise the primary and secondary air system ?low pressure warning? set point.
On the vehicles affected by this bulletin, the equipment used to tighten the wheel lugs in a visit to one of our...
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Service Center between November 2014 and June 2015, was found to be out of specification, possibly delivering a torque value inferior to the specified 450 to 500 ft-lb (610 to 680 Nm). Please verify and correct as necessary the wheel lug torque on the concerned vehicles, or bring the vehicle at a Prevost Service Center for verification at your earliest convenience.
Lighting
5 bulletinsHalogen to LED fog light replacement kit.
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Revision: C - Advanced kits canceled
THIS INSTRUCTION SHEET EXPLAINS HOW TO REPLACE HALOGEN FOG LIGHT TO LED'S
On the vehicles affected by this bulletin, an auxiliary coolant tank is available.
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This auxiliary coolant tank will prevent spillage due to expansion when main coolant surge tank is filled with too much coolant. *This warranty bulletin does not apply to vehicles equipped with the plastic surge tank
On the vehicles affected by this bulletin, update the multiplex programming at next service occasion, as there is a...
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possibility that the tail lights turn on intermittently, and that a serie of codes appear in the dash.
This Maintenance Information reminds Prevost customers that cleaning products designed for external washing of vehicles...
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should be used for exterior vehicle wash and in particular, for the washing of polycarbonate taillights.
Pre-Delivery & Maintenance
5 bulletinsSTORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
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Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020
STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700
This Service Center Instructions explains how to install the Prevost Ultimate Entertainment System
This Maintenance Information does explain how five year old vehicles and older should be subjected to a thorough...
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structural inspection.
Suspension
4 bulletinsSway bar collars improvement.
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Revision A : Add front sway bar support replacement and change bolts lenght.
SWAY BAR COLLARS IMPROVEMENT
TAG AXLE HUB FLANGE - ALTERNATE CAP SCREW
RONT & TAG AXLE UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT
Software & Calibration
4 bulletinsAir Tanks Draining Sequence.
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Revision: B - General Update
STORAGE AND STARTUP GUIDELINES : part number updates
On the vehicles affected by this bulletin, update EMS and ACM software to the latest version available.
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This update must be carried out by qualified technicians. As soon as possible, make an appointment with your nearest Prevost Service Center or contact your service manager to carry out the update.
This Maintenance Information explains that decals are available to update the front junction box on 2013 to 2016 Prevost...
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vehicles; the decals will provide updated information and component descriptions. Refer to the identification part of this bulletin to locate the decal part number currently used on specific vehicles.
Brakes
3 bulletinsPREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) FLR10 TO FLR21 RADAR SENSOR UPGRADE APPLICABLE TO: H3 SERIES VEHICLES...
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EQUIPPED WITH ACB SYSTEM FLR10 RADAR SENSOR
On the independent front suspension (IFS) of the vehicles affected by this bulletin, check and make sure that there is...
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enough clearance between the brake hoses identified in the procedure and their respective support bracket.
Possible premature wear of brakes due to inadequate jacob brake intensity.
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Parameters change in software is done to fix the issue.
Hybrid & EV
2 bulletinsH3 SERIES ENVIROCARE - IONS AIR SANITIZER REV A
STORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...
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611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831
Infotainment
2 bulletinsMP-1000 MULTIMEDIA PLAYER INSTALLATION
This instruction sheet explains how to install latest radio models
Air Bags & Safety
1 bulletinThis instruction Sheet explains how to install a seatbelt cutter in the driver's area