2021 Peterbilt 389 TSBs
73 Technical Service Bulletins across 12 categories
Categories
Engine
29 bulletinsAn exhaust manifold slip joint seal kit is now available for EPA 2017-2024 PACCAR MX-13 engines.
This optional software update is now available for chassis equipped with EMY 2021B-2023 PACCAR MX-11 and MX-13 engines.
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This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance.
"An optional software update will be available on 07/06/2026 for chassis equipped with EMY 2021B-2023PACCAR MX-11 and MX-13 engines.
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This update provides customers with additional time to service theirtrucks before a DEF-related derate occurs. The software is being offered to customers in alignment withrecently updated regulatory agency guidance."
"KW & PB 14 fuel injector part numbers (seven for MX-11 and seven for MX-13 engines) have been added to this warranty...
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policy."
Updated the point of contact for sourcing the MX Engine Overlay Harness Kits.
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This retrofit should have been completed by 5/15/2022 per the Action section of the bulletin. However, trucks still open in SIR are still eligible for the repairs.
EPA17-24 MX Fuel Injector Connector - This bulletin has been revised to include all EPA17-24 and CARB24 PACCAR MX...
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engines.
Expiration Date Format Update - Certain EPA21 compliant PACCAR MX-13 engines were built with intake valve springs that could fail.
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This failure can cause significant damage to the engine. New intake valve springs will be installed.
Procedure pictures updated for clarity.
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When troubleshooting Cummins X15 fault codes 555 or 556, follow this additional testing, inspection, and documentation procedure to help identify the root cause of dusted engines. This is not a stand-alone process but must be used alongside Cummins troubleshooting steps. Cummins Quickserve will reference this bulletin for fault codes 555 or 556.
The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.
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Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
Newly designed fuel injectors are available for EPA2021 compliant PACCAR MX-series engines to optimize engine performance.
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Injectors must be replaced as a full set (6 injectors) and associated software must be updated at the same time.
"Vehicles equipped with PACCAR MX engines with Engine Software Version NA202 or NA206 may display a dash STOP lamp incorrectly.
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PCI-2 software on these chassis must be reverted from NA202 to NA201 (Pack 2 injectors) or from NA206 to NA191 (Pack 1 injectors) to prevent incorrect STOP lamp display.
Info Only Unnecessary starter replacements can result from customer complaints regarding engine starting issues.
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A new Starter Troubleshooting Guide has been created to provide a comprehensive list of starting system checks, which should reduce unnecessary starter replacements and associated warranty claims. Engine starting system warranty claims now require a completed Starter Checklist, a Battery Pack Midtronics Report, and a Cable Drop Midtronics Report. Claims filed without these documents may be denied.
FIX-AS-FAIL Updated to include EPA2024 compliant engines.
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Fuel Filters must be changed before first cleaning. EPA2021 injector cleaning is referenced in RMI for certain injector faults. Complete the procedures in E290. Discard any previous versions of E290 procedures always use the most current document from the link in the bulletin.
Fix As Fail The height control valve (HCV) rod on vehicles with low air leaf suspensions is prone to toggling over center during rough road conditions.
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With full suspension articulation, HCV bracket flexes and toggles over center the HCV linkage, which results in either deflated airbags or makes them unable to inflate. Fix-as-fail start date is 07/30/2024.
Campaign Certain PACCAR MX-13 engines contain bolts for the main bearing caps which may fail under certain conditions.
Campaign Certain EPA2021 chassis equipped with PACCAR MX engines have Selective Catalytic Reduction (SCR) Catalyst...
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contamination that occurred during manufacturing. SCR Catalyst assemblies will be inspected and replaced as necessary.
Incorrect fuel filter drain and replacement procedures on EPA21 MX-11 and MX-13 engines can result in the following: ...
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.Debris and contaminants introduced into the high-pressure fuel system. .Denial of warranty claims for injector and/or fuel system faults. .Misfire, rough running, engine knock, and other associated faults and symptoms. Correct fuel filter procedures are outlined in attached service documentation.
PACCAR will reimburse customers for the local purchase of in-tank fuel additive for EPA2021 compliant MX engines.
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This is a one-time reimbursement. Only customers who have received E290 injector cleaning qualify for this reimbursement. See bulletin for limits and purchase tracking requirements.
Certain Model Year 2021-2024 chassis with PACCAR MX engines and optional fuel filter restriction virtual gauge may...
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display incorrect restriction levels. The virtual gauge will be temporarily disabled until are vised sensor strategy is developed.
Info Only - PACCAR is introducing Over-the-Air (OTA) software updates for engine MY17 and newer chassis equipped with...
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Cummins X15, X12, ISX12, ISX12N, L9N, PX-7, and PX-9 engines The technology will leverage the existing Remote Diagnostic cs hardware to deliver secure software updates remotely. This will reduce downtime and save on maintenance costs for eligible vehicles.
Fix-As-Fail On certain chassis with Low Air Leaf Suspension or Low-Low Air Leaf Suspension, the Height Control Valve...
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(HCV) arm may be rubbing on other components when the bend in the arm is facing outboard. Flipping the bend in the HCV arm inboard prevents the rub.
During PTO mode, the engine will not ramp up to the set RPM speed.
Fix-As-Requested - Engine Model Year 2021B and later PACCAR MX-11 & MX-13 Fuel Injector Adjustment During First C...
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Service
Information Only New Level 1 required tools are available to support MY21B MX engines.
Fix-As-Fail A hill start assist (HSA) valve plumbing revision eliminates ice buildup in the HSA valve exhaust in cold...
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weather.
Non-Safety Campaign: Certain DC tools were incorrectly calibrated.
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The resulting torque issue could affect the EPA21 MX-11 and MX-13 Oil Pan and/or the Exhaust Manifold.
Information Only: Due to differences between the PACCAR MX-11 or MX-13 2021A and 2021B engines, technicians must be able...
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to identify which of these engines are in a chassis.
Safety RecallHill Start Assist (HSA) Valve Clearance NHTSA ID: 21V-648, TC: 2021-521.
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Crossmember mounted Hill Start Assist valve may not have sufficient clearance to the rear axle, resulting in hose or fitting damage. Damage could cause the loss of rear brake signal, resulting in reduced braking capability and increasing the risk of a crash.
Safety Campaign - Cummins Engine Flywheel Capscrews improperly torqued.
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Cummins Recall C2402.
Software & Calibration
16 bulletinsThe verbiage in the Introduction section has been updated.
The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the...
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latest prognostics bulletin verbiage. The Warranty section has also been updated to include Peterbilt specific SRT codes for filing cross-division repairs.
The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the...
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latest prognostics bulletin verbiage.
"The software is not yet available.
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The bulletin will be updated when more information is available."
"KW: A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair...
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procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has been updated with additional note boxes for clear instructions."
(KW) Certain T680 / T800 / T880 / W900 / W990 have updated GHG labels available for order and installation.
The attached procedures document has been updated with more detail and explanations.
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This is not a stand-alone procedure. Cummins Quickserve troubleshooting will specify the use of these procedures while troubleshooting specific fault codes.
The Parts section has been updated to clarify that freight charges for safety recall orders should not be passed on to...
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the end customer.
Condition, Chassis Affected, and Warranty sections updated with the following verbiage E311 must be flagged and open in...
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Service Information Record (SIR) at the time of RO open date to qualify. Also, Through Standard Warranty or any applicable active Extended Warranty verbiage was removed from Warranty section.
T016: Warranty section updated to include 0.5 hours for test drive.
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Recommended Repair T016C has been updated from 6.4 hours to 6.9 hours. SRT codes updated in PRWS Claim Coding Table: B25-17A for 6.9 hours created to replace all other codes. 26-040: Warranty section updated to include 0.5 hours for test drive. Recommended Repair 26040C has been updated from 6.4 hours to 6.9 hours. SRT codes updated in PRWS Claim Coding Table: B25-17A for 6.9 hours created to replace all other codes.
As of 03/25/2025, this campaign has resumed.
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Software updates are now available to complete this campaign.
Bulletin updated to include oil pan drain plug in parts list and incorporated QR code to direct dealers to informational...
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resources for new Programmable Torque Tool.
Peterbilt has determined that certain model year 2021, pre-production chassis are eligible to have specific parts...
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updated to production level.
UPDATE - 06-09-2023 - This Campaign is being extended to December 30, 2023.
FIX-AS-FAIL Updated procedures and claim filing information.
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EPA2021 injector cleaning is referenced in RMI for certain injector faults. Complete the procedures in E290. Refer to E300 for in-tank additive information.
The service information for Bendix Air Dryer maintenance is being updated to include new procedures.
Electrical
7 bulletinsThe procedure has been updated to include additional steps for verifying the software level on the vehicle electronic...
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control unit (VECU2) and digital display (DD). Steps have also been added to the PACCAR Common Rail Injection 2 (PCI2) software verification.
Fix-As-Fail The window switch fails prematurely due to excessive amperage flowing through the window switch circuit.
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A new door harness design has been developed to prevent failures. Fix-As-Fail start date is 11/11/2024.
Fix As Fail Updated: Two part numbers added: 1818119 DPF Delta Pressure Sensors for MX-13-2 EMY18 2200138 DPF Delta...
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Pressure Sensors for MX-13 -2, EMY19 Per Environment and Climate Change Canada (ECCC) regulations and guidance (Canadian Environmental Protection Act, 1999 (CEPA)), a letter has been provided to owners of Canadian registered chassis that provides a list of emissions components that have been reported (to ECCC) as having a defect.
Info Only - Chassis equipped with a flush mounted battery box between the frame rails, and containing 3 batteries, may...
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experience battery movement on the side where the single battery resides. This bulletin contains a procedure to fabricate a bracket to hold this battery in place.
Fix-As-Fail Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available.
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As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a vehicle to continue operation with a failed DEF sensor by disabling the DEF sensor diagnostics.
Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the...
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appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplete information.
Fix as Fail: For all conventional models, except 387/587, equipped with Side-of-Cab (SOC) exhaust and built from...
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03/6/2006 to 1/20/2020, the clamps that secure the SOC exhaust stacks may not be tightened properly. This may allow the exhaust stack to rotate and contact the cab or sleeper.
Fuel System
6 bulletinsUpdated procedures and SRT time to include Fuel Filter replacement during cleaning process.
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Removed in-tank additive references.
Certain model 389 chassis are experiencing freezing of the A/C evaporator or frosting of the compressor and suction line.
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A field resolution is available to solve this issue.
Information Only - This bulletin is to provide information about the availability of a fuel filter set for Pre-Production or Validation level chassis.
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This fuel filter set is available directly from a PACCAR dealership parts department.
Due to major data carriers phasing out 3G networks, chassis currently utilizing first generation Peoplenet Mobile...
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Gateway (PMG001) will experience severe 3G service degradation as early as January of 2022. Chassis currently utilizing 3G antennas as a primary antenna may experience this degradation.
A frame mounted left-hand marker light bracket interferes with the rear fuel tank fill location.
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A redesigned bracket can be purchased that relocates the marker bracket to the front fuel tank bracket to eliminate interference.
A DPF regeneration two-position switch parameter is causing inhibited DPF regeneration.
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A parameter update, via Cummins Insite, restores proper DPF regeneration function.
Brakes
3 bulletinsSafety Recall Updated software and procedures are now available.
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Certain Vehicle Model Year 2021-2025 Peterbilt chassis configured for trailer towing require a software update for the Bendix EC80 ABS ECU. Software update procedures for certain Battery-Electric Vehicles (BEV) and EC80 ABS ECU part numbers are not yet available. This bulletin will be updated when software update procedures are available for these chassis. Safety Recall publish date: 1/10/25
Safety Recall Work Brake May Unintentionally Disengage NHTSA ID: 21V906, TC: 2021-713.
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The work brake (also known as winch brake) may unintentionally disengage during winching operations, releasing the service brakes, increasing the risk of crash or injury. The VECU software will be updated to correctly set the speed interlock parameter.
Fix as Fail: Peterbilt has determined that certain model 348, 365, 367, 382, 384, 386, 388, 389, 567, 579, and 587...
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trucks, built between 4/13/2010 and 3/16/2020 and equipped with a flush mounted battery box, utilized rubber washers that could rub through and cause the aluminum box mounting tabs to rub directly on the steel frame brackets. This could result in cracked battery box mounting angles. Resolution is to add the reinforcement bracket(s) to affected vehicles.
Other
2 bulletins"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.
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2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."
34-093 Model 389 78-inch Sleeper 12V Power Port Supplier Change
Pre-Delivery & Maintenance
2 bulletins235 chassis have been removed from the chassis list and unflagged in PRWS due to expiration of applicable warranty coverage.
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5 chassis have been added to the chassis list. The total chassis population is now 15,637.
7/700 Service Agreement - Letter Only.
Transmission
2 bulletinsINTERIM Safety Recall Parts are not currently available for this safety recall.
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This bulletin will be updated once repair parts are available. The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the transmission may result in the vehicle becoming disabled after it comes to a stop thereby increasing the risk of crash or injury. A transmission fault will appear on the dash display if communication is lost.
Clutch pedal linkage lubrication service interval information is missing from the Service manual for Model 365, 367, and...
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389 chassis.
Body & Paint
2 bulletinsInformation Only - Rear axle Quarter Fenders with less than two inches of clearance between the top of the quarter...
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fender and the bottom of the trailer/equipment are susceptible to damage. The lack of clearance could result in cracked/broken quarter fenders or complete separation if undetected or un-remedied.
Information Only Windshield washer pumps have a high No Trouble Found rate.
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Washer pumps may fail to spray due to a clogged filter.
Lighting
2 bulletinsSafety Recall Interim Notification - The Daytime Running Lamps (DRLs) may turn off while the vehicle is in motion and...
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the headlamps, fog lamps or turn signals are not on. This is non-compliant with Canadian Regulation CMVSS 108, which states that the DRLs must be on while the vehicle is in motion without certain other lamps being activated. This bulletin will be updated when a repair is available.
Fix as Fail: Peterbilt has introduced an improved mounting bracket for low mount air tanks for vehicles built between...
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January 01, 2017 and July 06, 2020. Torsional vibration may stress the currently-installed brackets and cause them to fail near the bottom of the frame rail.
Steering
1 bulletinInformation Only - Power steering reservoir cap may separate during removal when it is pulled upward instead of twisted.
Infotainment
1 bulletinSmartNav 2.0 Hardware retrofit for quality validation and vehicle validation units.