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2008 Volvo VT TSBs

115 Technical Service Bulletins across 14 categories

Engine

22 bulletins
10219421

Engine Control Module (EMS) Software (MSW) Information August 2022; Improvement List (Change Log) - US21+OBD22 (13L...

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VGT, TC) And US17+OBD22 (11L) Emissions

10215281

Programming Failure - Chassis With Cummins Engine And An Allison Transmission

10207064

Volvo Chassis - Approved Engine Oil For Volvo Engines, Factory Fill Oil Information - US07 And Newer Emissions, Model...

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Year 2008 And Newer

10207062

Cylinder Head Reuse And Replacement Guidelines - Inspection And Information - US04 And Newer Emissions, Commonly 2007...

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And Newer Model Years

10200209

On some VOLVO VHD, VN, VT, and VAH truck models built between 04/31/2008 and 11/30/2015, the solenoid valve for the Hill...

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Start Assist feature is prone to internal contamination in harsh environments. The internal contamination of the solenoid valve is caused by the buildup of grime, salt, road debris and other solid contaminants. In some cases, the buildup of solid contaminants caused the solenoid valve to malfunction. A similar malfunction is possible if the solenoid valve is equipped with a vent fitting that freezes over. The malfunction causes the trailer brake circuit to maintain trailer brake pressure after a grade Hill Start Assist event. Replacement of the existing solenoid valve, elbow, and the addition of a new tube fitting and tube will ensure proper functionality of the Hill Start Assist feature.

10167586

Volvo Chassis - SNV 15-016 Documented Process For Engine Oil Consumption - All Emissions, All Model Years

10126639

Engine Coolant Thermostat Software Update

10126612

Engine Data Label

10109889

In some instances the exhaust rocker piston cap screw may become loose and back out causing loss of engine compression,...

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or a mechanical injector Diagnostic Trouble Code (DTC).

10055990

VOLVO TRUCK: DUE TO INTERNAL BUILD UP CONTAMINATION OF GRIME, SALT, ROAD DEBRIS, IN HARSH ENVIRONMENTS, CAUSES SOLENOID...

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VALVE TO MALFUNCTION AND TRAILER BRAKE CIRCUIT TO MAINTAIN TRAILER BRAKE PRESSURE AFTER HILL START ASSIST EVENT. MODEL VHD, VN, VT, VAH. *PE

10054064

VOLVO: LOW OIL PRESSURE, ON CERTAIN VEHICLES, DURING LONG HARD PULL CONDITIONS, DIAGNOSTIC TROUBLE CODES (DTCS) PID 100...

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FM1, SPN 100 FMI 1 OR P252400, CAN LOG ON, WITH OR WITHOUT ENGINE SHUT DOWN LAMP. MODEL VN, VT. NO YEARS LISTED. *PE

10054023

VOLVO: ON SOME TRUCKS, THERE IS AN OIL CONTAMINATION INTO THE ENGINE WIRE HARNESS BECAUSE OF A FAILURE OF THE OIL LEVEL SENSOR.

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MODELS VAH, VHD, VN, VT. NO MODEL YEARS LISTED. *PE

10044325

VOLVO: SEVERE FRETTING DAMAGE OF ENGINE VARIABLE GEOMETRY TURBOCHARGER (VGT) ACTUATOR HARNESS CAUSE SIGNAL TO BE...

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UNRELIABLE TO ENGINE VGT ACTUATOR CONNECTOR PIN AND SOCKET CONTACTS WHICH SHOULD BE REPLACED. MODELS VN, VHD, VT, VAH, D11, D13, D16. MODEL YEAR 2008-2012. *PE UPDATED 9/17/12. *PE

10044323

VOLVO: TO PREVENT EROSION OF ENGINE FUEL INJECTOR TIPS, FUEL TANK VENTILATION FILTER WAS ADDED TO VENT LINES AND...

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MOUNTED ON STANCHION EXHAUST BRACKET ON RIGHT SIDE OF TRUCK. MODELS VN, VHD, VT, VAH, D11, D13, D16, US07, US10. MODEL YEARS 2008-2012 *PE

10044246

VOLVO TRUCKS: CONNECTOR PIN, REPLACEMENT.

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SEVERE FRETTING DAMAGE OF THE ENGINE VARIABLE GEOMETRY TURBOCHARGER ACTUATOR (ENGINE VGT ACTUATOR) HARNESS AND TURBINE SHAFT SPEED SENSOR (TSS) CONNECTOR MAY CAUSE AN UNRELIABLE SIGNAL TO THE ENGINE VGT ACTUATOR. *JS

10040052

MACK TRUCKS: THERE IS REVISED MOUNTING HARDWARE FOR THE EXHAUST MANIFOLD AND TURBOCHARGER.

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*RM

10033505

VOLVO TRUCKS: EXHAUST FLEX PIPE CRACKS.

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BEGINNING MAY 12, 2008, A REDESIGNED EXHAUST FLEX PIPE AND TURBOCHARGER OUTLET PIPE (LOCATED BETWEEN THE TURBOCHARGER DIFFUSER PIPE AND THE EXHAUST FLEX PIPE) WERE IMPLEMENTED INTO PRODUCTION ON VN, VHD, AND VT MODEL CHASSIS. NO MODEL YEARS LISTED. *

10032747

VOLVO TRUCK: TO REDUCE THE POTENTIAL FOR CAB WATER INTRUSION, A CAB COWL SEAL HAS BEEN RELEASED BY ENGINEERING.

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THE SEAL PART NUMBER 8083305 IS POSITIONED ABOVE THE TOP EDGE OF THE COWL PANEL TO DIVERT WATER FLOW ONTO THE COWL PANEL RATHER THAN BETWEEN THE COWL PANEL AND CAB. NO MODEL YEARS LISTED. *PE

10028709

VOLVO TRUCK: REPORTS PROMPTED THE RELEASE OF A REPLACEMENT CONNECTOR FOR THE CAB HVAC MOTOR RESISTOR.

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REPLACEMENT CONNECTOR IS SUPPLIED AS KIT PART, WHICH CONTAINS THE CONNECTOR BODY AND THE NECESSARY TERMINALS. MODEL YEARS UNKNOWN. *PE

10027884

VOLVO TRUCKS: MEGA FUSE CORROSION.

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VOLVO VEHICLES WITH US 07 EMISSIONS COMPLIANT ENGINES BUILT BETWEEN 11/12/06 AND 12/05/08 MAY HAVE CORROSION ISSUES WITH THE TWO MEGA FUSES IN THE BATTERY BOX AREA. *PE

10027866

VOLVO TRUCKS: MEGA FUSE CORROSION.

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EMISSIONS COMPLAINT ENGINES BUILT BETWEEN 11/13/06 AND 12/05/08 MAY HAVE CORROSION ISSUES WITH THE TWO MEGA FUSES IN THE BATTERY BOX AREA. *PE

10027845

VOLVO TRUCKS: MEGA FUSE BREAKING.

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TRUCKS WITH US 07 EMISSIONS COMPLIANT ENGINES BUILT BETWEEN 6/30/06 AND 1/15/08 MAY EXPERIENCE AN ISSUE WITH THE BATTERY COMPARTMENT MOUNTED 150 AMP POSITIVE SIDE MEGA FUSE BREAKING. MODELS VN, VHD, AND VT. MODEL YEARS UNKNOWN. *PE

Transmission

21 bulletins
11006949

CBR: On Volvo chassis with an I-Shift and Mack chassis with an mDRIVE transmission, there have been reports of complete...

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shift assemblies and TECUs being replaced due to technicians being unable to pinpoint the source of the air leak.

10251319

CBR - Automated Manual Transmission ( AMT ) Flywheel Pilot Bearing Wear On Input Shaft.

10225704

Volvo Chassis - ( AMT, I-Shift ) - Transmission Grinding When Downshifting ; Range Synchronizer (Synchro) Timing...

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Procedure - US07 And Newer

10215308

Volvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing...

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Corrosion

10215265

Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim...

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For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer

10213524

Volvo I-Shift AMT Will Not Calibrate After Incorrect Flywheel Housing Is Installed

10209834

Volvo Chassis - Diagnostic Trouble Codes ( DTC's ) - MID130 PID160 FMI1 Or FMI2 - For The I-Shift Transmission

10207370

Volvo Chassis - Equipped With An I-Shift Automated Manual Transmission ( AMT ) - Flywheel Resurfacing And Reuse...

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Guidelines

10203925

Automated Manual Transmission (AMT) (Spigot Bearing) Input Shaft Repair Kit And Shim Kit, Part Number Information,...

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Reference Guide - US07 And Newer Emissions, Model Year 2008 And Newer

10203186

Automated Manual Transmission Gearbox Will Not Shift To High Range After Gearbox Repair; MID 130 PSID 24 FMI 1, P1072-92...

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Unintentional Disengagement Of High Range - US07 And Newer Emissions, Model Year 2008 And Newer

10159049

Automated Manual Transmission (AMT) Faults - Diagnostic Trouble Codes (DTC) P1052-18 Or MID 130 PID 33 FMI 5...

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Intermittent Fault In Cold Weather - US07 And Newer Emissions, Model Year 2008 And Newer

10130232

Flywheel Resurfacing Guidelines, I-Shift

10126633

Twin Mass Flywheel Conversion, Transmission Removed

10126620

Transmission ECU Compatibility

10055631

VOLVO TRUCK: PROCEDURAL INFORMATION REGARDING THE REPLACEMENT OF HIGH RANGE CONE IN THE SECTION OF THE AUTOMATED MANUAL TRANSMISSION (AMT).

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MODEL VN, VHD, VAH, VT. *PE UPDATED 8/8/14. *PE

10045759

VOLVO TRUCKS: DURING OPERATION OF DRIVER SIDE SWIVEL SEAT AND I SHIFT TRANSMISSION, THE HARNESS RUBBING OR WIRES, ARE PULLED OUT OF CONNECTORS.

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THIS CAUSES SEAT HARNESS DROPPING OR PULLING AWAY FROM CLIPPING POINTS. *PE

10040104

VOLVO: THERE ARE NEW CLUTCH BEARING LUBRICATION TUBES.

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*RM

10034908

VOLVO TRUCK: I SHIFT TRANSMISSION WITH MIXED COMPONENTS.

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INSTALLATION OF REPLACEMENT PARTS IN AN I SHIFT TRANSMISSION (VERSION-C) MAY RESULT IN DIAGNOSTIC TROUBLE CODES (DTCS) MID 130 PID 160 FMI1 OR FMI2. NO MODEL YEARS LISTED. *PE

10030388

VOLVO TRUCK; CLUTCH SWITCH CLIP; IT HAS BEEN FOUND THAT VN, VHD AND VT VEHICLES USE A SPRING CLIP TO RETAIN THE CLUTCH...

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SWITCH, MAY HAVE AN ISSUE WITH THE CLUTCH SWITCH MOVING OR DETACHING FROM IT'S MOUNT. *PE

10025486

TRANSMISSION ECU FUSE CONTAMINATION FOR CERTAIN VOLVO VEHICLES - VN-2, VHD-2, VT.

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*PE

10025482

SP 432-025, CONTROL UNIT, GEAR SELECTOR REPLACEMENT; AT2512C, ATO2512C, AT2812C, ATO3112C.

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*PE

Fuel System

19 bulletins
10215292

Diesel Particulate Filter (DPF) And Diesel Oxidation Catalyst (DOC) Pin Testing Procedure - US07 And Newer Emissions,...

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Model Year 2008 And Newer.

10215271

DEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions

10213668

Electronic Stability Program (ESP), Electronic Stability Control (ESC): Changes And Removal Information; Permissible PAR...

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File Changes - US07 And Newer Emissions, Model Year 2008 And Newer

10213604

Fuel Level Gauge Reading Incorrect In The Instrument Cluster

10213508

Volvo Chassis - Fuel Level Gauge Slow To Respond To Changes In Fuel Level

10213484

Volvo Chassis - Fuel Level Sending Unit Specification Information

10213483

(Back Office Only) Volvo Chassis - Equipped With A Catalyzed Exhaust Aftertreatment System ( EATS ) - Regeneration (...

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Regen ) Failure Diagnostic Process - US07 to US16 Emissions

10209832

(Back Office Only) Volvo Chassis - Equipped With A Catalyzed Exhaust Aftertreatment System ( EATS ) - Regeneration (...

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Regen ) Failure Diagnostic Process - US07 to US16 Emissions

10203958

Diesel Fuel Information - Acceptable Biodiesel, Fuel Blend For Summer And Winter - US07 And Newer Emissions, Model Year...

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2008 And Newer

10130238

Volvo Chassis - Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair - US10 to US14 (...

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Non-Common Rail Fuel System ) Removed information for common rail chassis - now has its own solution.

10126657

Dual Fuel Tanks Ventilation Filter Kit

10126656

Single Fuel Tank Ventilation Filter Kit

10040692

VOLVO: INFORMATION ON FUEL HOSE REPLACEMENT.

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*RM

10040164

VOLVO: AN EXHAUST PIPE INSULATION BLANKET CAN DETERIORATE OVER TIME.

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A NEW BLANKET HAS BEEN RELEASED TO PROTECT FROM ROAD SPLASH. *RM UPDATED 9/12/11. *PE

10040144

VOLVO: AN EXHAUST PIPE INSULATION BLANKET CAN DETERIORATE OVER TIME.

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A NEW BLANKET HAS BEEN RELEASED TO PROTECT FROM ROAD SPLASH. *RM UPDATED 9/12/11. *PE

10034910

VOLVO TRUCK: FUEL TANK MOUNTING.

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FUEL TANK STRAPS OVER TIME MAY LOSE TORQUE AND ALLOW THE FUEL TANK TO ROTATE. MODELS VN, VHD, VT, VAH. NO MODEL YEARS LISTED. *PE UPDATED 2/21/12. *PE

10033504

VOLVO TRUCKS: EXHAUST FLEX PIPE RELOCATION.

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CERTAIN CAB MODEL TRUCKS MAY EXPERIENCE A DEFORMATION OF THE RIGHT HAND CAB SKIRT DUE THE CLOSE PROXIMITY OF THE EXHAUST FLEX PIPE. TO RESOLVE THIS ISSUE A NEW INTERMEDIATE PIPE HAS BEEN RELEASED, THE NEW INTERMEDIATE PIPE WILL RELOCATE THE FLEX PIPE 10 MM CLOSER TO THE FRAME RAIL. *PE

10030389

VOLVO TRUCK: ON SOME VEHICLES, COOLANT OVERFLOW OUT OF THE OVERFLOW TUBE OCCURS DURING THE DIESEL PARTICULATE FILTER REGENERATION CYCLE.

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EXCESSIVE COOLANT FLOW FROM THE RADIATOR TOP TANK AND THERMOSTAT VENT LINES PREVENTS FLOW INTO THE DE-AERATION PROCESS. VN-2, VHD-2 VT MODELS ONLY. NO MODEL YEARS LISTED. *PE

10030359

VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S.

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ALL MODELS FROM MODEL YEARS 2003-2008. DIAGNOSTIC MONITOR FOR THE EVAPORATIVE EMISSION SYSTEM SMALL LEAK, HAS USED A SOFTWARE FUNCTION THAT CALCULATES LEAKAGE BASED ON A PRESSURE INFERRED FROM THE CURRENT CONSUMED BY AN ELECTRIC PUMP THAT PUMPS AIR INTO THE FUEL TANK SYSTEM. *PE

Other

16 bulletins
11021307

CBR - A significant GPS reporting issue is affecting fleet operations, with trucks maintaining back-office communication...

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but failing to transmit GPS location data.

10219302

Part information for AMT input shaft repair kits and the shim kit that is required for repair.

10215283

AMT Control Housing Bench Testing - False Failures

10213526

The Diagnostic Process

10213519

Volvo Fault Code MID 144 PSID 204 FMI 9

10213510

Volvo Chassis Ghost Codes Due To Poor Grounding

10213507

Volvo Chassis - PTO Pump Speed Calculator

10212891

VIDA QR Scanner Mobile App

10207434

Volvo Chassis - Driveline (Driveshaft, Propeller Shaft) Ride Height And Angle, Measurement And Calculation; Pinion Angle...

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Measurement - Model Year 1996 And Newer

10126690

Hill Start Assist Solenoid, Replacement

10126655

Hill Start Assist Solenoid, Replacement

10126653

AMT High Range Cone Replacement

10126642

Hill Start Assist Solenoid, Replacement

10126641

Timing Plate Leak Repair

10126635

Range Synchronizer, Repair

10126632

Hill Start Assist Solenoid, Replacement

Electrical

12 bulletins
11037669

Overheating has been observed at the alternator power cable and ground cable connection, resulting in melted insulation around the terminal area.

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The alternator power cable connection should maintain a stable electrical contact without overheating or insulation damage during normal vehicle operation. The alternator power cable shows signs of overheating and melted insulation at the connection point, which may affect electrical conductivity and charging system performance.

10215282

DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer

10215279

NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions

10215276

(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)

10215270

Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer

10215263

Unable To Retrieve "On Request" Messages For PeopleNet Or Omnitracs Modules Installed On The DL5 Data Link; Third Party...

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Electronic Log Device Not Reporting Certain Data

10213631

DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer

10212892

Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)

10126659

Exhaust Gas Recirculation (EGR) Differential Pressure Sensor

10126615

Oil Level Sensor Harness Wire Splice

10044250

VOLVO: LIGHT CONTROL MODULE (LCM), REPROGRAMMING.

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ON SOME VOLVO UNITS EQUIPPED WITH CLEAR LED CLEARANCE LIGHTS IN THE SUN VISOR, THE MAY EXHIBIT AN ACTIVE FAULT CODE MID 216 PSID 49 FMI 5. THIS FAULT INDICATES A TRAILER MARKER OPEN ISSUE WHICH IS INCORRECT FOR THE ISSUE PRESENT ON THE VEHICLE. *JS

10040730

VOLVO: THE FRONT CHASSIS HARNESS MAY HAVE BEEN ROUTED WITH THE COMPRESSOR AIR DISCHARGE LINE WHICH CAN LEAD TO CORROSION OF THE HARNESS.

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*RM

Body & Paint

5 bulletins
10126654

Service Door Rust Prevention

10126638

Floor Cracks Repair (Rear Panel)

10126637

Floor Cracks Repair (Front Panel)

10040720

VOLVO: THERE MAY BE LEAKS AT THE LOWER SLEEPER WINDOW.

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*RM

10034909

VOLVO TRUCK: DOOR SEAL, OUTER, REPLACEMENT.

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THE OUTER SEAL ON THE CAB DOORS OF VOLVO MODEL TRUCKS MAY PREMATURELY SEPARATE FROM THE CAB SHELL. MODELS VN-2, VHD-2 AND VT. NO MODEL YEARS LISTED. *PE

Brakes

4 bulletins
10251323

CBR - Active "Set Park Brake" Message On Drivers Information Display (DID)

10215277

DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information

10213514

Volvo Chassis - Bendix ABS6 TO ABS8 Service Information

10208517

Volvo Chassis - FSB 761-002, Shock Absorber, Inspection

Lighting

4 bulletins
10222270

TSB-Charge Air Cooler t-clamp install.

10209840

Volvo Chassis - Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL)

10203167

Volvo Chassis 2008 And Up LED Headlight Conversion Programming Procedure

10180435

Volvo Chassis - Exterior Lights - Converting From Incandescent To LED Lamps; Hardware And Software Requirements And...

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Programming Information - Model Year 2008 Through 2017

Infotainment

4 bulletins
10209817

Volvo Chassis - FSB 392 - 004 - Radio, Replacement

10207449

Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer...

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Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)

10172358

Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer...

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Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)

10040719

VOLVO: THE LED INDICATOR MAY DISPLAY AN INCORRECT CRUISE CONTROL SET POINT.

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*RM

Pre-Delivery & Maintenance

3 bulletins
10215306

Volvo Chassis - Drag Link Inspection And Replacement Criteria

10213516

Volvo Chassis - Dealer Support Communication - Selecting The Proper SR Area For Creating An eService

10213509

Volvo SNV14-035 When And How To Contact Tech Support ( eService & Phone )

Tires & Wheels

2 bulletins
10128115

Twin Mass Flywheel Conversion

10022699

NEW TECHNICAL COURSES AVAILABLE.

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INTRODUCTION TO TIRE PRESSURE MONITORING SYSTEMS - CLASSES NOW AVAILABLE. THIS COURSE IS INTENDED TO FAMILIARIZE TECHNICIANS AND WORKSHOP FOREMEN WITH VOLVO'S TIRE PRESSURE MONITORING SYSTEMS. *NJ

Suspension

1 bulletin
11030472

CBR - Z Spring Bracket Wear.

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Volvo Chassis

Software & Calibration

1 bulletin
10213518

Volvo SNV15-008 Vocom Adapter ( 88890300 ) May Lock Up When Updating Firmware

HVAC & Climate

1 bulletin
10025464

AIR COMPRESSOR DISCHARGE PIPE LEAKAGE ON VN, VHD, AND VT VEHICLES.

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*PE