2005 Volvo VT TSBs
73 Technical Service Bulletins across 12 categories
Categories
Engine
18 bulletinsEngine Control Module (EMS) Software (MSW) Information August 2022; Improvement List (Change Log) - US21+OBD22 (13L...
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VGT, TC) And US17+OBD22 (11L) Emissions
Programming Failure - Chassis With Cummins Engine And An Allison Transmission
Volvo Chassis - SNV 15-016 Documented Process For Engine Oil Consumption - All Emissions, All Model Years
Engine Coolant Thermostat Software Update
Engine Data Label
In some instances the exhaust rocker piston cap screw may become loose and back out causing loss of engine compression,...
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or a mechanical injector Diagnostic Trouble Code (DTC).
VOLVO: LOW OIL PRESSURE, ON CERTAIN VEHICLES, DURING LONG HARD PULL CONDITIONS, DIAGNOSTIC TROUBLE CODES (DTCS) PID 100...
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FM1, SPN 100 FMI 1 OR P252400, CAN LOG ON, WITH OR WITHOUT ENGINE SHUT DOWN LAMP. MODEL VN, VT. NO YEARS LISTED. *PE
VOLVO: ON SOME TRUCKS, THERE IS AN OIL CONTAMINATION INTO THE ENGINE WIRE HARNESS BECAUSE OF A FAILURE OF THE OIL LEVEL SENSOR.
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MODELS VAH, VHD, VN, VT. NO MODEL YEARS LISTED. *PE
VOLVO TRUCKS: CONNECTOR PIN, REPLACEMENT.
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SEVERE FRETTING DAMAGE OF THE ENGINE VARIABLE GEOMETRY TURBOCHARGER ACTUATOR (ENGINE VGT ACTUATOR) HARNESS AND TURBINE SHAFT SPEED SENSOR (TSS) CONNECTOR MAY CAUSE AN UNRELIABLE SIGNAL TO THE ENGINE VGT ACTUATOR. *JS
MACK TRUCKS: THERE IS REVISED MOUNTING HARDWARE FOR THE EXHAUST MANIFOLD AND TURBOCHARGER.
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*RM
VOLVO TRUCK: TO REDUCE THE POTENTIAL FOR CAB WATER INTRUSION, A CAB COWL SEAL HAS BEEN RELEASED BY ENGINEERING.
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THE SEAL PART NUMBER 8083305 IS POSITIONED ABOVE THE TOP EDGE OF THE COWL PANEL TO DIVERT WATER FLOW ONTO THE COWL PANEL RATHER THAN BETWEEN THE COWL PANEL AND CAB. NO MODEL YEARS LISTED. *PE
VOLVO TRUCK: REPORTS PROMPTED THE RELEASE OF A REPLACEMENT CONNECTOR FOR THE CAB HVAC MOTOR RESISTOR.
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REPLACEMENT CONNECTOR IS SUPPLIED AS KIT PART, WHICH CONTAINS THE CONNECTOR BODY AND THE NECESSARY TERMINALS. MODEL YEARS UNKNOWN. *PE
VOLVO TRUCKS: MEGA FUSE CORROSION.
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EMISSIONS COMPLAINT ENGINES BUILT BETWEEN 11/13/06 AND 12/05/08 MAY HAVE CORROSION ISSUES WITH THE TWO MEGA FUSES IN THE BATTERY BOX AREA. *PE
VOLVO TRUCKS: MEGA FUSE BREAKING.
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TRUCKS WITH US 07 EMISSIONS COMPLIANT ENGINES BUILT BETWEEN 6/30/06 AND 1/15/08 MAY EXPERIENCE AN ISSUE WITH THE BATTERY COMPARTMENT MOUNTED 150 AMP POSITIVE SIDE MEGA FUSE BREAKING. MODELS VN, VHD, AND VT. MODEL YEARS UNKNOWN. *PE
SERVICE PROGRAM TRUCKS.
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SP 255-010, TURBOCHARGER, REPLACEMENT, US VEHICLES ONLY. CERTAIN VNL-2 AND VT MODEL TRUCKS BUILT WITH A VOLVO D16D ENGINE BETWEEN 02/17/05 AND 09/25/06 MAY EXPERIENCE WEAR OF THE VARIABLE GEOMETRY TURBOCHARGER (VGT) NOZZLE ASSEMBLY. *PE
SP 255-008, TURBOCHARGER, REPLACEMENT, US VEHICLES ONLY.
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CERTAIN VNL-2 AND VT MODEL TRUCKS BUILT WITH A VOLVO D16D ENGINE BETWEEN 02/17/05 AND 09/25/06. *NJ
VOLVO TRUCKS NORTH AMERICA - SP 366-002, ACTIVE PRESSURE COOLANT SYSTEM MODULE FAILURE / BUILT WITH A D16D ENGINE BETWEEN 01/10/05 AND 02/27/07.
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*NJ
ENABLE IDLE SHUTDOWN ICON.
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INSTRUMENT CLUSTER NEEDS TO BE REPROGRAMMED FOR PROPER FUNCTIONING OF THE IDLE SHUTDOWN ICON. VOLVO. *KB
Other
12 bulletinsAMT Control Housing Bench Testing - False Failures
The Diagnostic Process
Volvo Chassis Ghost Codes Due To Poor Grounding
VIDA QR Scanner Mobile App
Volvo Chassis - Driveline (Driveshaft, Propeller Shaft) Ride Height And Angle, Measurement And Calculation; Pinion Angle...
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Measurement - Model Year 1996 And Newer
Hill Start Assist Solenoid, Replacement
Hill Start Assist Solenoid, Replacement
AMT High Range Cone Replacement
Hill Start Assist Solenoid, Replacement
Timing Plate Leak Repair
Range Synchronizer, Repair
Hill Start Assist Solenoid, Replacement
Electrical
10 bulletinsDEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions
(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)
Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer
Unable To Retrieve "On Request" Messages For PeopleNet Or Omnitracs Modules Installed On The DL5 Data Link; Third Party...
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Electronic Log Device Not Reporting Certain Data
DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
Exhaust Gas Recirculation (EGR) Differential Pressure Sensor
Oil Level Sensor Harness Wire Splice
VOLVO: LIGHT CONTROL MODULE (LCM), REPROGRAMMING.
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ON SOME VOLVO UNITS EQUIPPED WITH CLEAR LED CLEARANCE LIGHTS IN THE SUN VISOR, THE MAY EXHIBIT AN ACTIVE FAULT CODE MID 216 PSID 49 FMI 5. THIS FAULT INDICATES A TRAILER MARKER OPEN ISSUE WHICH IS INCORRECT FOR THE ISSUE PRESENT ON THE VEHICLE. *JS
Transmission
9 bulletinsVolvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing...
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Corrosion
Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim...
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For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer
Volvo Chassis - Equipped With An I-Shift Automated Manual Transmission ( AMT ) - Flywheel Resurfacing And Reuse...
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Guidelines
Flywheel Resurfacing Guidelines, I-Shift
Twin Mass Flywheel Conversion, Transmission Removed
Transmission ECU Compatibility
VOLVO TRUCKS: DURING OPERATION OF DRIVER SIDE SWIVEL SEAT AND I SHIFT TRANSMISSION, THE HARNESS RUBBING OR WIRES, ARE PULLED OUT OF CONNECTORS.
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THIS CAUSES SEAT HARNESS DROPPING OR PULLING AWAY FROM CLIPPING POINTS. *PE
VOLVO TRUCK: I SHIFT TRANSMISSION WITH MIXED COMPONENTS.
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INSTALLATION OF REPLACEMENT PARTS IN AN I SHIFT TRANSMISSION (VERSION-C) MAY RESULT IN DIAGNOSTIC TROUBLE CODES (DTCS) MID 130 PID 160 FMI1 OR FMI2. NO MODEL YEARS LISTED. *PE
VOLVO TRUCK; CLUTCH SWITCH CLIP; IT HAS BEEN FOUND THAT VN, VHD AND VT VEHICLES USE A SPRING CLIP TO RETAIN THE CLUTCH...
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SWITCH, MAY HAVE AN ISSUE WITH THE CLUTCH SWITCH MOVING OR DETACHING FROM IT'S MOUNT. *PE
Fuel System
9 bulletinsDEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions
Fuel Level Gauge Reading Incorrect In The Instrument Cluster
Volvo Chassis - Fuel Level Sending Unit Specification Information
Volvo Chassis - Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair - US10 to US14 (...
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Non-Common Rail Fuel System ) Removed information for common rail chassis - now has its own solution.
Dual Fuel Tanks Ventilation Filter Kit
Single Fuel Tank Ventilation Filter Kit
VOLVO TRUCK: FUEL TANK MOUNTING.
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FUEL TANK STRAPS OVER TIME MAY LOSE TORQUE AND ALLOW THE FUEL TANK TO ROTATE. MODELS VN, VHD, VT, VAH. NO MODEL YEARS LISTED. *PE UPDATED 2/21/12. *PE
VOLVO TRUCK: ON SOME VEHICLES, COOLANT OVERFLOW OUT OF THE OVERFLOW TUBE OCCURS DURING THE DIESEL PARTICULATE FILTER REGENERATION CYCLE.
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EXCESSIVE COOLANT FLOW FROM THE RADIATOR TOP TANK AND THERMOSTAT VENT LINES PREVENTS FLOW INTO THE DE-AERATION PROCESS. VN-2, VHD-2 VT MODELS ONLY. NO MODEL YEARS LISTED. *PE
VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S.
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ALL MODELS FROM MODEL YEARS 2003-2008. DIAGNOSTIC MONITOR FOR THE EVAPORATIVE EMISSION SYSTEM SMALL LEAK, HAS USED A SOFTWARE FUNCTION THAT CALCULATES LEAKAGE BASED ON A PRESSURE INFERRED FROM THE CURRENT CONSUMED BY AN ELECTRIC PUMP THAT PUMPS AIR INTO THE FUEL TANK SYSTEM. *PE
Body & Paint
5 bulletinsService Door Rust Prevention
Floor Cracks Repair (Rear Panel)
Floor Cracks Repair (Front Panel)
VOLVO: THERE MAY BE LEAKS AT THE LOWER SLEEPER WINDOW.
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*RM
VOLVO TRUCK: DOOR SEAL, OUTER, REPLACEMENT.
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THE OUTER SEAL ON THE CAB DOORS OF VOLVO MODEL TRUCKS MAY PREMATURELY SEPARATE FROM THE CAB SHELL. MODELS VN-2, VHD-2 AND VT. NO MODEL YEARS LISTED. *PE
Brakes
2 bulletinsDTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information
Volvo Chassis - FSB 761-002, Shock Absorber, Inspection
Infotainment
2 bulletinsInstrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer...
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Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer...
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Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
Tires & Wheels
2 bulletinsTwin Mass Flywheel Conversion
NEW TECHNICAL COURSES AVAILABLE.
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INTRODUCTION TO TIRE PRESSURE MONITORING SYSTEMS - CLASSES NOW AVAILABLE. THIS COURSE IS INTENDED TO FAMILIARIZE TECHNICIANS AND WORKSHOP FOREMEN WITH VOLVO'S TIRE PRESSURE MONITORING SYSTEMS. *NJ
Software & Calibration
2 bulletinsINSTRUMENT CLUSTER REPROGRAMMING.
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*TT
COOLING SYSTEM UPDATE, US VEHICLES ONLY.
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REPLACEMENT OF THE COOLANT EXPANSION TANK, EXPANSION TANK RIGHT HAND SUPPORT BRACKET, AND THE UPPER RADIATOR HOSE. *TT
Pre-Delivery & Maintenance
1 bulletinVolvo Chassis - Drag Link Inspection And Replacement Criteria
Lighting
1 bulletinVolvo Chassis - Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL)