2000 Volvo VHD TSBs
109 Technical Service Bulletins across 14 categories
Categories
Engine
21 bulletinsCBR - 11 Liter Engines - Fuel In Oil.
Barksdale Leveling Valve, Leak Test
CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission
CBR: Volvo VHD Models - Allison Reduced Engine Load At A Stop (RELS) Diagnostic Trouble Code P071A Or P07CE - Non-Split/Drop Box PTO.
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VHD chassis may experience Diagnostic Trouble Code P071A or P07CE along with symptoms of no reduced engine load (RELS) when coming to a stop and/or the transmission going into 4th gear lock up when applying the service brake.
Programming Failure - Chassis With Cummins Engine And An Allison Transmission
Volvo Chassis - Discharge Recirculation Valve (DRV) - FSB 258-029 , Engine Turbocharger Compressor Bypass Valve...
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Deletion Kit , Installation
Volvo Chassis - SNV 15-016 Documented Process For Engine Oil Consumption - All Emissions, All Model Years
US07 / US10 D13 Turbocharger Gasket
Volvo Chassis - SNV16-007 Telematics Gateway ( TGW ) Goes Offline Due To VIN Mismatch When Test Engine ECU Is Installed
Automated Manual Transmission ( AMT - F ) ( I-Shift) Clutch Valve Unit ( CVU ) Makes Intermittent Buzzing Noise With The...
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Key On And Engine OffChanged repair information to reflect new software available.
Engine Diagnostic Trouble Codes ( DTC's ) P24A0 And P249F Lighting The Malfunction Indicator Lamp ( MIL ) - OBD15...
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(Commonly Model Year 2016) And NewerUpdated to reflect release of FSB284-064 (Above)
In the event that an EGR temperature sensor replacement is required on a VOLVO D13H engine, a new routing configuration...
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is required.
Engine Control Module (ECM) Software Update
Engine Data Label
Exhaust Gas Recirculation (EGR) Valve Oil Supply Line, updated part
In some instances the exhaust rocker piston cap screw may become loose and back out causing loss of engine compression,...
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or a mechanical injector Diagnostic Trouble Code (DTC).
VOLVO TRUCKS: CONNECTOR PIN, REPLACEMENT.
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SEVERE FRETTING DAMAGE OF THE ENGINE VARIABLE GEOMETRY TURBOCHARGER ACTUATOR (ENGINE VGT ACTUATOR) HARNESS AND TURBINE SHAFT SPEED SENSOR (TSS) CONNECTOR MAY CAUSE AN UNRELIABLE SIGNAL TO THE ENGINE VGT ACTUATOR. *JS
VOLVO TRUCKS: SOME ENGINES LEAK OIL THROUGH THE GROMMET.
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INFORMATION ON THE WIRING HARNESS, UNIT INJECTOR REPLACEMENT. *RM UPDATED 9/9/11. *PE
VOLVO TRUCK: TO REDUCE THE POTENTIAL FOR CAB WATER INTRUSION, A CAB COWL SEAL HAS BEEN RELEASED BY ENGINEERING.
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THE SEAL PART NUMBER 8083305 IS POSITIONED ABOVE THE TOP EDGE OF THE COWL PANEL TO DIVERT WATER FLOW ONTO THE COWL PANEL RATHER THAN BETWEEN THE COWL PANEL AND CAB. NO MODEL YEARS LISTED. *PE
VOLVO TRUCK: REPORTS PROMPTED THE RELEASE OF A REPLACEMENT CONNECTOR FOR THE CAB HVAC MOTOR RESISTOR.
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REPLACEMENT CONNECTOR IS SUPPLIED AS KIT PART, WHICH CONTAINS THE CONNECTOR BODY AND THE NECESSARY TERMINALS. MODEL YEARS UNKNOWN. *PE
VOLVO TRUCKS: ENGINE UPDATE CAMPAIGN FOR CERTAIN D13F ENGINES (VN-2, VHD-2) CONSISTS OF INSPECTING THE CAMSHAFT AND...
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REPLACING THE INTAKE ROCKER ARMS, EXHAUST ROCKER ARMS, INJECTOR ROCKER ARMS, INJECTOR HOLD DOWNS, AND THE INJECTOR SEALING WASHERS. *PE UPDATED 12/17/09. *PE
Other
19 bulletinsAMT Control Housing Bench Testing - False Failures
The Diagnostic Process
Volvo Fault Code MID 144 PSID 204 FMI 9
Volvo Chassis Ghost Codes Due To Poor Grounding
Volvo Chassis - PTO Pump Speed Calculator
VIDA QR Scanner Mobile App
Volvo Chassis - Driveline (Driveshaft, Propeller Shaft) Ride Height And Angle, Measurement And Calculation; Pinion Angle...
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Measurement - Model Year 1996 And Newer
Volvo Chassis - Volvo Fusion 2 Collision Warning System Information
On some trucks with the Telematics Gateway (TGW) system, the TGW control unit may not correctly communicate with the...
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vehicle systems after restarting.
Hill Start Assist Solenoid, Replacement
Oil Filter Housing
Hill Start Assist Solenoid, Replacement
AMT High Range Cone Replacement
Oil Filter Housing
High Soot Output
Timing Plate Flange Screw
Hill Start Assist Solenoid, Replacement
Range Synchronizer, Repair
Hill Start Assist Solenoid, Replacement
Electrical
19 bulletinsDEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions
(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)
Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer
Unable To Retrieve "On Request" Messages For PeopleNet Or Omnitracs Modules Installed On The DL5 Data Link; Third Party...
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Electronic Log Device Not Reporting Certain Data
Particulate Matter (PM) Sensor Troubleshooting Guide - US14+OBD16 And Newer Emissions
DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
Volvo Chassis - SNV 14-026 P111C Compressor Discharge Temperature Sensor
Volvo Chassis - Rain Sensor Bracket Removal And Installation Procedure when Using An Aftermarket Windshield
Exhaust Gas Recirculation (EGR) System - Fault Codes SPN 412 FMI 0,2,5; Diagnostic Trouble Codes (DTC) P040A, P040B,...
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P1121 - Temperature Sensor Inspection
ECM and ACM Reprogramming, OBD2015
Diagnostic Trouble Code ( DTC ) P0194 - 00 - Fuel Rail Pressure Sensor ( RPS ), Circuit Erratic, Intermittent - US17 (...
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GHG17 ) Emissions And Newer ( Common Rail Fuel System ); Common Model Years 2017 And 2018Changed repair instructions to reflect new procedures
Exhaust Gas Recirculation (EGR) Differential Pressure Sensor
Seat Harness Routing (Swivel) wires pulling away from clipping points
Seat Harness Routing (Non-Swivel) wires pulling away from clipping points
Battery Cable, Routing
Oil Level Sensor Harness Wire Splice
VOLVO: LIGHT CONTROL MODULE (LCM), REPROGRAMMING.
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ON SOME VOLVO UNITS EQUIPPED WITH CLEAR LED CLEARANCE LIGHTS IN THE SUN VISOR, THE MAY EXHIBIT AN ACTIVE FAULT CODE MID 216 PSID 49 FMI 5. THIS FAULT INDICATES A TRAILER MARKER OPEN ISSUE WHICH IS INCORRECT FOR THE ISSUE PRESENT ON THE VEHICLE. *JS
Fuel System
14 bulletinsDEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions
Fuel Level Gauge Reading Incorrect In The Instrument Cluster
Volvo Chassis - Fuel Level Gauge Slow To Respond To Changes In Fuel Level
Volvo Chassis - Fuel Level Sending Unit Specification Information
Diagnostic Trouble Code ( DTC ) P009E - 73 - Fuel Pressure Relief Control Performance / Stuck Off - GHG17 ( US17 )...
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Chassis With Common Rail Fuel System, Updated to reflect GHG17 software release
Diagnostic Trouble Codes ( DTC ) P208E And P103B Logging With Possible Derate ( SCR Inducement ) - OBD15, US14+OBD16...
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Emissions And Newer Rewrote test procedure for better clarity.
Volvo Chassis - Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair - US10 to US14 (...
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Non-Common Rail Fuel System ) Removed information for common rail chassis - now has its own solution.
Diagnostic Trouble Code ( DTC ) P009E - 73 - Fuel Pressure Relief Control Performance / Stuck Off - GHG17 ( US17 )...
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Chassis With Common Rail Fuel SystemChanged repair instructions to reflect new procedures
Service Only Regen Requested With No Warning.
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Active Fault Codes P24A4 / P10FE - OBD15 And OBD16 Chassis; Does Not Apply To US17 (Common Rail Fuel System) ChassisUpdated to reflect release of FSB284-064 (Above)
Diagnostic Trouble Codes ( DTC ) P208E And P103B Logging With Possible Derate (SCR Inducement ) - US13 Emissions And...
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Newer
Dual Fuel Tanks Ventilation Filter Kit
Single Fuel Tank Ventilation Filter Kit
EGR Mass Flow Rate Low, diagnostic trouble code
VOLVO TRUCK: ON SOME VEHICLES, COOLANT OVERFLOW OUT OF THE OVERFLOW TUBE OCCURS DURING THE DIESEL PARTICULATE FILTER REGENERATION CYCLE.
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EXCESSIVE COOLANT FLOW FROM THE RADIATOR TOP TANK AND THERMOSTAT VENT LINES PREVENTS FLOW INTO THE DE-AERATION PROCESS. VN-2, VHD-2 VT MODELS ONLY. NO MODEL YEARS LISTED. *PE
Transmission
9 bulletinsCBR: Volvo Chassis - Timing Gear Plate Repair.
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This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal.
Volvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing...
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Corrosion
Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim...
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For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer
Volvo Chassis - Equipped With An I-Shift Automated Manual Transmission ( AMT ) - Flywheel Resurfacing And Reuse...
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Guidelines
Volvo Chassis - Equipped With An Automated Manual Transmission (AMT, I-Shift ) - Error Code 126 Displayed In Premium...
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Tech Tool (PTT ) While Performing The Calibration Procedure After The Shift Control Housing Has Been Removed And Installed, Rewritten to improve return from multiple search terms.
Flywheel Resurfacing Guidelines, I-Shift
Transmission ECU Programming
Transmission ECU Compatibility
VOLVO TRUCK; CLUTCH SWITCH CLIP; IT HAS BEEN FOUND THAT VN, VHD AND VT VEHICLES USE A SPRING CLIP TO RETAIN THE CLUTCH...
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SWITCH, MAY HAVE AN ISSUE WITH THE CLUTCH SWITCH MOVING OR DETACHING FROM IT'S MOUNT. *PE
Brakes
6 bulletinsCBR: Volvo On-Highway Vehicles - Bendix ABS Fault SPN 807 FMI 13 Blink code 19-4.
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The new Central Pressure Control (CPC) system has changed the way that the ABS chuff test is performed.
DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information
Volvo Chassis - Bendix ABS6 TO ABS8 Service Information
Volvo Chassis - FSB 761-002, Shock Absorber, Inspection
VOLVO: ON SOME TRUCKS, AIR DISC BRAKE MAY EXPERIENCE A CONDITION OF THERMAL OVERLOAD.
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THERMAL OVERLOAD REDUCES RUNNING CLEARANCE BETWEEN PAD AND ROTOR BELOW DESIRED LEVEL WHICH IS AN OVER ADJUSTMENT OF NORMAL PAD WEAR COMPENSATION. MODEL VAH, VHD, VN. NO YEARS LISTED. *PE
VOLVO: THE AIR DISC BRAKE, ON SOME TRUCKS, MAY EXPERIENCE THERMAL OVERLOAD DUE TO AN OVER ADJUSTMENT OF NORMAL PAD WEAR...
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COMPENSATION THAT MAINTAINS CLEARANCE RUNNING BETWEEN BRAKE PAD AND ROTOR. MODELS VAH, VHD, VN. NO YEARS LISTED. *PE
Lighting
6 bulletinsVolvo Chassis - Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL)
Volvo Chassis - Diagnostic Trouble Code ( DTC ) P2459 Lighting The Malfunction Indicator Lamp ( MIL ); Possible Frequent...
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Regeneration Requests - OBD15 And US14+OBD16 (Non-Common Rail) Chassis, Changed repair instructions to reflect OBD16 software release
Volvo Chassis - Diagnostic Trouble Code ( DTC ) P2459 Lighting The Malfunction Indicator Lamp ( MIL ); Possible Frequent...
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Regeneration Requests - OBD15 And Newer ChassisUpdated to reflect release of FSB284-064 (Above)
Volvo Chassis - Diagnostic Trouble Code ( DTC ) P226C Intermittently Lighting The Malfunction Indicator Lamp ( MIL ) -...
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OBD15 And OBD16 Conventional ChassisUpdated to reflect release of FSB284-064 (Above)
Diagnostic Trouble Code ( DTC ) P249C Intermittently Lighting The Malfunction Indicator Lamp ( MIL ) - OBD15 And OBD16,...
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Model Year ( MY ) 2016 and 2017 ChassisUpdated to reflect release of FSB284-064 (Above)
Diagnostic Trouble Code ( DTC ) P0422 Lighting The Malfunction Indicator Light ( MIL ) - OBD15 And OBD16 Chassis...
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(Non-Common Rail)Updated to reflect release of FSB284-064 (Above)
Infotainment
3 bulletinsCBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO...
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Switch Is Turned Off
Radio, Replacement (revised from FSB 392-005)
Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer...
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Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
Pre-Delivery & Maintenance
3 bulletinsVolvo Chassis - Drag Link Inspection And Replacement Criteria
Volvo Chassis - Dealer Support Communication - Selecting The Proper SR Area For Creating An eService
Volvo SNV14-035 When And How To Contact Tech Support ( eService & Phone )
Software & Calibration
3 bulletinsVolvo SNV15-008 Vocom Adapter ( 88890300 ) May Lock Up When Updating Firmware
Volvo Chassis - Diagnostic Trouble Code ( DTC ) P2002, Diagnostic Information - OBD13 And NewerUpdated to reflect...
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release of FSB284-064 (Above)
Software Update, revise document
Tires & Wheels
2 bulletinsFlywheel Housing Thread Repair
VOLVO TRUCKS: OIL SEEPAGE AT FLYWHEEL HOUSING.
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THIS PROBLEM HAS ALREADY BEEN SOLVED IN PRODUCTION, BUT THE PRODUCTION SOLUTION IS NOT COMPATIBLE WITH PREVIOUS GENERATION FLYWHEEL HOUSINGS. *JS
Body & Paint
2 bulletinsService Door Rust Prevention
Floor Cracks Repair (Front Panel)
Suspension
1 bulletinVolvo Chassis - Stemco Hubcap Plug Will Not Stay In
Hybrid & EV
1 bulletinRegeneration in PTO Mode