2005 Volkswagen Rabbit TSBs
110 Technical Service Bulletins across 13 categories
Categories
Other
28 bulletinsDamage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
Squeaks, Rattles, Noise, Repair Materials
When diagnosing fault code P2279-Leaking Air in Intake System, be sure to check the cam timing first.
Contacting the parts helpline
Technical Bulletins.
Part ordering
Tool number added to table.
Read full bulletin
Removal of Behr Flush Kit. VAS 6337/1A
The part number listed in the document is to be returned if it meets the criteria provided.
VAS 6154 Replacement Part Setup Guide
This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part...
Read full bulletin
numbers going forward.
This information bulletin contains instructions for checking the pins/terminals for contacts and nano contacts.
Reminder for dealers to reference the repair manual and replace all necessary fasteners (bolts, nuts) that cannot be...
Read full bulletin
re-used
Tech Tips Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
Software & Calibration
19 bulletinsSoftware Version Management
In SAGA, the time units for the Volkswagen DoubleCheck labor operation were reduced in error from 50 time units to 30...
Read full bulletin
time units during the system update posted on July 4th.
Update model year applicability to include 2023.
This bulletin contains general instructions for software updates.
Updated to include additional models and model year applicability.
Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the...
Read full bulletin
customer concerns about a vehicle
Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the...
Read full bulletin
customer concerns about a vehicle
Quick Reference of vehicle concerns.
Read full bulletin
Includes a list of Software versions and the technical bulletin numbers that referred to the concerns Updated
Quick Reference Update Guide of the vehicles expected upgraded software level.
Read full bulletin
The latest corresponding technical bulletins that address the issues, and concerns that have been had with the vehicles.
This communication is to update our ProFi dealers of the current status of the latest inbound and outbound ProFi...
Read full bulletin
requests.
Data Link connector pin assignment chart that is applicable to all models.
Read full bulletin
Update model year applicability.
Quick Reference of vehicle concerns.
Read full bulletin
Includes a list of Software versions and the technical bulletin numbers that referred to the concerns Updated
Update to include additional model year applicability.
Update model year applicability.
Update to model year applicability.
Update model year applicability to include 2017.
Update model and model year applicability.
Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the...
Read full bulletin
customer concerns about a vehicle
Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the...
Read full bulletin
customer concerns about a vehicle
Engine
18 bulletinsEngine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00
Oil Consumption Measurement
Oil Consumption Measurement
Oil Consumption Measurement
Fuel Additive to Help Prevent Sporadic Misfire Faults
Update to Volkswagen engine oil standards
To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line.
Read full bulletin
The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage. Proceed with checking any other lines as necessary. Once the damaged line is identified, repair utilizing the Repair kit by Permatex ITEM 09117.
Use the diagram below to test the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234.
Read full bulletin
This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
Incorrect torque converter or flywheel/flexplate installation can result in transmission damage.
Read full bulletin
When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. For the flywheel/flexplate, please be certain the correct shim is installed between it and the crankshaft (reference VWIQ120). When installing a torque converter, press the torque converter hub through the seal as far as the first stop. Turn the torque converter while pushing toward the transmission using light force, until the cut outs in the torque converter hub lock into the pump wheel plate. The torque converter slides in. The torque converter is installed correctly if it is easy to turn by hand and if it fits evenly in the transmission bell housing. Additionally, it should spin freely when the transmission bell housing bolts are torqued to the engine block, prior to installation of the flywheel to converter bolts (reference VWIQ121).
Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then...
Read full bulletin
returned to idle.
If mechanical damage is found to the turbocharger (e.g.
Read full bulletin
damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger.
Volkswagen Engine oil quality standards, update to attachments.
Fuel Additive to Help Prevent Sporadic Misfire Faults
Engine oil quality standards, update to attachments.
Engine oil quality standards.
Read full bulletin
Also includes all models for 1997-2003. Also Rabbit from 2006-2009.
Engine Oils Which Meet Volkswagen Oil Quality Standards
Gasoline Engine Misfire Diagnosis document
Tech Tips (Equipped with Turbocharged Engine Turbocharger Replacement Tip): If mechanical damage is found to the turbocharger (e.g.
Read full bulletin
damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger. This document informs the procedure of checks for damage.
Electrical
16 bulletinsElectric Coolant Fans Continue to Run after Ignition is Switched OFF
Electric Coolant Fans Continue to Run after Ignition is OFF
Electric Coolant Fans Continue to Run after Ignition is OFF
Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)
If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism.
Read full bulletin
If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
If a comfort or body control module is replaced during normal diagnosis, make sure the factory mode has been switched OFF.
Read full bulletin
This can be accomplished by selecting the test plan through GFF or through Vehicle Self Diagnosis in adaptation channel 99.
To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles.
Read full bulletin
Simply adding fuel without completing a road test may not allow fault to clear.
To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles.
Read full bulletin
Simply adding fuel without completing a road test may not allow fault to clear.
When diagnosing a no crank/no start concern with no ECM communication, be sure to check ECM 30 power circuit to T121/62.
Electric coolant fans continue to run after ignition is switched off.
Battery testing and charging using special tools VAS6161 & GRX3000VAS Charger.
Read full bulletin
Updated to include additional model year applicability.
Battery Testing and Charging instruction.
Read full bulletin
Updated to include model year 2019 applicability.
Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software...
Read full bulletin
updates, and technical bulletins.
Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software...
Read full bulletin
updates, and technical bulletins.
This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, technical...
Read full bulletin
bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, ElsaPro...
Read full bulletin
infomedia icons grayed out, workshop equipment tool storage application, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
Body & Paint
6 bulletinsSurface corrosion or corrosion perforation can occur on various locations around the front wheel arch.
Surface corrosion or corrosion perforation can occur on various locations around the front wheel arch.
Technical Bulletin Corrosion, Front Fenders, at Upper Wheel Opening (U.S.
Read full bulletin
Only) ): Document discusses diagnosis, and potential remedy of issue. The diagnosis codes for checking warranty coverage for servicing the vehicle are also available
Document refers to Surface corrosion or corrosion perforation that can occur on various locations around the front wheel arch.
Read full bulletin
It gives examples on where to check for repair coverage from warranties, fixing possible issues, and how to document the corrections
Information on areas Surface corrosion or corrosion perforation can occur on various locations around the front wheel arch.
Read full bulletin
Also gives examples of how to calculate cost to repair or replace
Summary of Technical Bulletin to include additional model and model year applicability.
Read full bulletin
Corrosion, Front Fenders, at Upper Wheel Opening (U.S. Only)
Infotainment
4 bulletinsAll Vehicles with Bluetooth Phone Kit Installed ? Streaming Audio from Phone to Radio
When performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off.
Read full bulletin
A hard wired internet connection is also recommended.
The streaming music feature on vehicles equipped with factory or dealer installed Bluetooth will be available only in certain instances.
Read full bulletin
The vehicle must be equipped with the RCD 310 or RCD 510 (Premium 8) radios or the RNS 510 or RNS 315 navigation systems. The Bluetooth system must be either the UHV low (9W2), UHV?NAR (9W7 or 9ZR) factory installed systems or the Volk ? L dealer installed system.
Alternative method for radio code retrieval.
Fuel System
4 bulletinsGasoline Quality
The DLC is intended for use with diagnostic scan tools and by emissions testing stations.
Read full bulletin
However, aftermarket devices (i.e., drive data recorders) that connect to the DLC have now become available.
Gasoline quality.
Technical tips on what to do if improper gasoline has been added to the vehicle.
Lighting
4 bulletinsExterior Lights, Moisture Accumulation
Exterior Lights, Moisture Accumulation
Exterior Lights, Moisture Accumulation
Condensation and or water droplets visible on inside of exterior light lenses.
Read full bulletin
TB updated to include model year 2019 applicability.
HVAC & Climate
3 bulletinsHVAC, Unpleasant Odor
HVAC, Unpleasant Odor
HVAC, Unpleasant Odor
Pre-Delivery & Maintenance
3 bulletinsVolkswagen Warranty Policies and Procedures ? April 2014
If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order.
Read full bulletin
If parts assistance is needed, please call 800-767-6552 to speak with a VWGoA Parts Specialist.
If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order.
Read full bulletin
If parts assistance is needed, please call 800-767-6552 to speak with a VWGoA Parts Specialist.
Brakes
3 bulletinsIf, after replacement of the steering rack, fault code 01309 008 is set in the ABS/ESP module only, follow the test plan...
Read full bulletin
in GFF for Driver Steering Recommendation (DSR) or channel 3 activation. If the test plan fails to clear the fault, follow the direction below using Vehicle Self Diagnosis in Address Word 44 - Steering Assistance
Tech Tips (Electro - Steering issues): If, after replacement of the steering rack, fault code 01309 008 is set in the...
Read full bulletin
ABS/ESP module only, follow the test plan in GFF for Driver Steering Recommendation (DSR) or channel 3 activation. If the test plan fails to clear the fault, follow the directions in this document
Tech Tips (Electro ? Steering - DTC 01309 008 ?No Communication with -J500-? is Stored in the ABS/ESP Module Only): ...
Read full bulletin
This document informs If, after replacement of the steering rack, fault code 01309 008 is set in the ABS/ESP module only, follow the test plan in GFF for Driver Steering Recommendation (DSR) or channel 3 activation. If the test plan fails to clear the fault, follow the directions in this document using Vehicle Self Diagnosis in Address Word 44 - Steering Assistance:
Tires & Wheels
1 bulletinThe use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle.
Read full bulletin
There are many different tire dressing products available. When choosing a product please pay close attention to its contents. Always use a water based product.
Air Bags & Safety
1 bulletinAirbag Issues.