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1999 Volkswagen Passat TSBs

122 Technical Service Bulletins across 14 categories

Other

29 bulletins
626970

SOME VEHICLES MAY EXPERIENCE INSTRUMENT CLUSTER MALFUNCTION.

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*SLC

621623

SUBJECT REGARDING MALFUNCTIONING INSTRUMENT CLUSTER.

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*TT

621613

SUBJECT REGARDING LATCH SYSTEM LOWER ANCHORS AND TETHERS FOR CHILDREN, INSTALLING / RETROFITTING.

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*TT

615888

SUBJECT REGARDING FRONT FLOOR MAT FASTENER DAMAGE.

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*TT

607937

CONDITIONS WITH POOR AM RECEPTION.

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*TT

10243011

VW Elsa Newsletter

10242998

VW Elsa Newsletter

10242996

VW Elsa Newsletter

10242349

VW Elsa Newsletter

10242336

VW Elsa Newsletter

10241266

Squeaks, Rattles, Noise, Repair Materials

10240876

Please contact VW Helpline before attempting repair

10240873

Please contact VW Helpline before attempting repair

10240872

Please contact VW Helpline before attempting repair

10236426

Contacting the parts helpline

10175799

Tool number added to table.

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Removal of Behr Flush Kit. VAS 6337/1A

10159010

The part number listed in the document is to be returned if it meets the criteria provided.

10157383

VAS 6154 Replacement Part Setup Guide

10155644

This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part...

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numbers going forward.

10143466

On-car analysis list of Customer Complaint: Mil?on with fault code P046C, untouched vehicles

10143465

On-car analysis list of Customer Complaints: Mil?on with fault code P046C, untouched vehicles

10133469

Tip for Scan tool concerns that may occur duing a test plan

10124454

Assembly Instructions: Installation of original remote start feature accessory, Volkswagen Passat.

10122644

On-car analysis list of Customer Complaints: Mil?on with fault code P046C, untouched vehicles

10122643

On-car analysis list of Customer Complaints: Mil?on with fault code P046C, untouched vehicles

10073867

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10070773

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10070381

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10012457

DIAGNOSTIC TROUBLE CODE (DTC) P1603 (18011) STORED IN DTC MEMORY.

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*TT

Engine

28 bulletins
608343

SUBJECT REGARDING VEHICLE'S EXHIBITING FAILURE OF THE TURBOCHARGER DUE TO LACK OF LUBRICATION ON PASSAT WITH 1.8L 5V...

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TURBO VEHICLES FROM 1998-1999 UP TO VIN #XE000100. *MS

607922

SUBJECT REGARDING ENGINE OIL CAPACITIES.

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*TT

606257

SUBJECT REGARING ENGINE MISFIRE.

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*TT

10241340

Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00

10241265

Fuel Additive to Help Prevent Sporadic Misfire Faults

10241177

Update to Volkswagen engine oil standards

10239789

To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line.

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The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage. Proceed with checking any other lines as necessary. Once the damaged line is identified, repair utilizing the Repair kit by Permatex ITEM 09117.

10238620

To code a Bosch 5.3 ABS control module, use Vehicle Self-diagnosis to enter the correct coding value from the tables below.

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Note that the first table is only applicable to 2.8L V6 equipped vehicles WITHOUT a CAN-Bus. All 1.8L Turbo vehicles and those 2.8L V6 vehicles that are equipped with a CAN-Bus should use the second table.

10238572

Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then...

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returned to idle.

10238568

For long crank/ difficulty starting with the engine hot: Before replacing any components for this complaint, drain the...

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fuel from the vehicle and replace with known good diesel fuel from a reputable source. If the complaint still exists, check fuel pressure and injector timing.

10237427

Volkswagen Engine oil quality standards, update to attachments.

10235138

Engine oil quality standards, update to attachments.

10159016

Engine Oils Which Meet Volkswagen Oil Quality Standards

10150856

Engine replacement tip

10133344

17 17 01 July 5, 2017 2012855 Supersedes Technical Bulletin 17-16-02 (V171602) dated April 29, 2016 due to updated oil...

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standards lists to current specifications. Engine Oils Which Meet Volkswagen Oil Quality Standards

10124418

Tech Tips (Models with 1.8T Engine - Pressure Loss issues): Fault code P1297 may be set and fuel mixtures may go lean...

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if the vehicle is driven under load or revved up and then returned to idle. This document informs of what to do should these systems occur.

10122956

Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt...

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meter to check for 0 V, which will be present after the open in the grid line. The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage.

10122911

Technical Bulletin (Rear Door Glass Inoperative): The rear glass cannot be opened / closed, the rear glass may slide...

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down into the door, or the rear glass motor operates but the glass does not move. This document contains the fault codes, and procedure to service these issues

10121263

Technical Bulletin (Rear Door Glass Inoperative issue diagnosis): The rear glass cannot be opened / closed, the rear...

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glass may slide down into the door, or the rear glass motor operates but the glass does not move

10120329

Technical Bulletin (Engine Oils Which Meet Volkswagen Oil Quality Standard): This document informs of a sample list...

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of products generally available in the North American market that meet the Volkswagen Oil Quality Standard

10030369

VOLKSWAGEN: ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH.

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THE LOW ENGINE OIL PRESSURE CONDITION MAY BE CAUSED BY A RESTRICTION OF THE OIL PUMP SUCTION LINE STRAINER. *PE

10026322

VOLKSWAGEN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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INTERNAL ENGINE DAMAGE RESULTING FROM A BROKEN TIMING BELT. *PE

10021437

ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH.

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*KB

10011567

ENGINE COOLANT TEMPERATURE (ECT) SENSOR.

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*TC

10010539

VALVE COVER, DIAGNOSING OIL LEAKAGE FROM GASKETS.

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*TT

10009888

LOW ENGINE OIL PRESSURE LIGHT IS ON.

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*TT

10009887

ENGINE OIL SPECIFICATIONS, OIL CAPACITY, OIL FILTER.

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*TT

10009874

OIL SLUDGE - WARRANTY EXTENSION FOR 1998-2004 MODEL YEAR VOLKSWAGEN PASSAT WITH 1.8L TURBO ENGINE US AND CANADIAN DEALERS.

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SERVICE CIRCULAR. *TT

Software & Calibration

16 bulletins
10239262

In SAGA, the time units for the Volkswagen DoubleCheck labor operation were reduced in error from 50 time units to 30...

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time units during the system update posted on July 4th.

10239210

Quick Reference Update Guide

10239209

Quick Reference Update Guide

10228180

Update model year applicability to include 2023.

10174476

Updated to include additional models and model year applicability.

10157832

Update to model year applicability.

10157828

Updated to include model year 2014 thru 2018 applicability.

10157306

Update to model year applicability.

10157302

Updated to include model year 2014 thru 2018 applicability.

10128392

To update claim processing statement.

10128355

To update claim process statement.

10128055

This communication is to update our ProFi dealers of the current status of the latest inbound and outbound ProFi...

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requests.

10127969

Data Link connector pin assignment chart that is applicable to all models.

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Update model year applicability.

10126861

Update to model year applicability.

10126785

Update model year applicability to include 2017.

10107841

TO UPDATE MODEL TABLE TO CLARIFY JETTA WAGON APPLICABILITY TO TB CONTENT.

Body & Paint

13 bulletins
610161

SUBJECT PERTAINING TO THE SUNROOF SLIDING HEADLINER, REPLACING SLIDES.

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*TT

606632

IMPORTANT INFORMATION REGARDING NEW VEHICLE WINDSHIELD, REAR AND SIDE GLASS, SCRATCH, STRESS CRACK AND DISTORTION SURVEY FORM.

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*TT

605990

CONCERNS WITH INTERMITTENT WINDSHIELD WIPER, WIPES ACROSS WINDSHIELD ONCE THEN STOPS.

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*TT

10238056

Corrosion where handle contacts rear lid (Figure 1).

10236450

Corrosion on hood edge.

10236448

Rear quarter panel corrosion.

10128386

Corrosion may be found on the folded edge of the hood.

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Supersedes TB V551603

10124348

Technical Bulletin (Squeaks, Rattles, Noise, Repair Materials): This doucment contains a list of components and...

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applications developed to repair concerns of squeaks, rattles, noise and trim fit conditions.

10123011

Technical Bulletin (Windshield Wipers Streak or Smear): Windshield or rear window is streaked, has a snakeskin appearance, or the surface feels rough.

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To avoid unnecessary replacement of wiper blades, the condition and cleanliness of the windshield, rear window and wiper blades, should be checked first. This document contains information on how to diagnose, and service this issue.

10122240

Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt...

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meter to check for 0 V, which will be present after the open in the grid line. This document informs of how to diagnose the issue and tips on servicing the issue

10121111

The document refers to Corrosion being found where the rear bumper cover meets the quarter panel.

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It discusses how it can happen, and where to find warranty coverage to service the parts

10121109

Document discusses Corrosion that may be found on the folded edge of the hood.

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The corrosion may be found on this edge anywhere around the hood. It discusses how to service it, and document that service. It discusses where to find what applies to warranties that offer coverage for the service

10021958

INTERMITTENT WINDSHIELD WIPER, WIPES ACROSS WINDSHIELD ONCE THEN STOPS.

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*KB

Electrical

11 bulletins
10239831

Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000 Charger

10239541

Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)

10228178

Battery testing and charging using special tools VAS6161 & GRX3000VAS Charger.

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Updated to include additional model year applicability.

10158529

Battery Testing and Charging instruction.

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Updated to include model year 2019 applicability.

10157623

Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An...

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inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern

10156050

Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An...

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inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern

10128105

This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, technical...

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bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.

10128104

This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, ElsaPro...

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infomedia icons grayed out, workshop equipment tool storage application, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.

10123015

Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)): In cases where an air...

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conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. This document contains information on how to diagnose, and service this issue.

10121196

Technical Bulletin: Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000VAS...

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Charger

10120316

Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit): In cases where an air conditioning system...

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component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. Debris can be dispersed throughout the refrigerant circuit after a/c component damage. In order to maintain A/C operating efficiency, it is important to flush the refrigerant circuit after A/C component repairs.

Lighting

8 bulletins
10239592

Exterior Lights, Moisture Accumulation

10239591

Exterior Lights, Moisture Accumulation

10239590

Exterior Lights, Moisture Accumulation

10158533

Condensation and or water droplets visible on inside of exterior light lenses.

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TB updated to include model year 2019 applicability.

10124287

Technical Bulletin (Exterior Lights, Moisture Accumulation): Exterior light assemblies (headlights, taillights, fog...

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lights, turn signals) are vented and may collect moisture on their inner surfaces, depending on humidity and other climatic changes. This document discusses necessary to diagnosis, and potential remedy of the issue.

10121257

Technical Bulletin: Condensation and or water droplets becomming visible on inside of exterior light lenses issue is...

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discussed in this document

10120169

Technical Bulletin (Exterior Lights, Moisture Accumulation): This document informs of the Condensation and or water...

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droplets visible on inside of exterior light lenses. The document also informs how to service the issue.

10021315

DTC'S P1297 (17705) OR P1557 (17965) STORED IN DTC MEMORY.

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THIS MAY BE CAUSED BY INTAKE HOSES LEAKING (DURING BOOST CONDITIONS) DUE TO INCORRECT TORQUE ON CLAMPS OR IMPROPER PLACEMENT, WORN OR TORN INTAKE HOSES. *KB

Pre-Delivery & Maintenance

4 bulletins
10239270

Volkswagen Warranty Policies and Procedures ? April 2014

10125848

Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer...

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receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased

10125762

Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer...

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receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased

10009873

WARRANTY EXTENSION COVERING CERTAIN OIL SLUDGE RELATED REPAIRS.

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*TT

Brakes

4 bulletins
10157760

Tech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control...

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module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.

10156161

Tech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control...

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module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.

10051242

VOLKSWAGEN: UPDATE TO INFORMATION.

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PROVIDING CORRECT CODING VALUES FOR ABS CONTROL MODULES ON CERTAIN VEHICLES WITHOUT CAN-BUS. MODELS 1998-2002 PASSAT. *PE

10016037

ANTI-LOCK BRAKE SYSTEM (ABS) CONTROL MODULE WARRANTY REPAIR PROCESS.

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*TT

Suspension

2 bulletins
621617

A CONDITION MAY EXIST WITH NOISE FROM THE FRONT SUSPENSION.

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*TT

10011593

CHECK/REPLACE FRONT SUSPENSION LOWER CONTROL ARMS.

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*TC THIS SUPERCEDES THE VM SERVICE ACTION DATED NOVEMBER 2004. *TT

Infotainment

2 bulletins
608346

INFORMATION ON RADIO SERIAL NUMBER/CODE, STICKER LOCATION ON VEHICLE'S BEGINING WITH VIN #'S: GOLF/ JETTA (1999, 2000,...

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1H_XM215697), NEW GOLF/ NEW JETTA (1999,2000 ALL), NEW BEETLE (1999-2000-1C_WM024452), CABRIO (1999-2000- 1 H _XM215697), PASSAT (1999,2000 ALL). MJS

10159014

Alternative method for radio code retrieval.

Fuel System

2 bulletins
10125661

Update to existing tip for fuel quality checking.

10007711

EVALUATING FUEL MIXTURE DIAGNOSTIC TROUBLE CODES- HOW TO PERFORM EFFECTIVE DIAGNOSIS RELATED TO FUEL SYSTEM ADAPTATION - SYSTEM TOO RICH/TOO LEAN.

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VOLKSWAGEN. *MJ

Air Bags & Safety

1 bulletin
10213836

Airbag Issues.

Transmission

1 bulletin
10026848

VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES.

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HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE

Steering

1 bulletin
10006830

ZF VH RECALL OF THE ZF STEERING PUMP, SUPPLIED TO WD'S FOR REPLACEMENT OF THE AUDI A4 PASSAT P/N 8D0 145 156FX INSTEAD...

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OF THE CORRECT ZF P/N 7691 955 276ZW. 2004 AUDI A4 ALSO INCLUDED. *TT