1998 Volkswagen Passat TSBs
116 Technical Service Bulletins across 14 categories
Categories
Engine
25 bulletinsSUBJECT REGARDING VEHICLE'S EXHIBITING FAILURE OF THE TURBOCHARGER DUE TO LACK OF LUBRICATION ON PASSAT WITH 1.8L 5V...
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TURBO VEHICLES FROM 1998-1999 UP TO VIN #XE000100. *MS
SUBJECT REGARING ENGINE MISFIRE.
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*TT
SUBJECT ON CARRIER ASSEMBLY WITH WINDOW REGULATOR / WINDOW REGULATOR MOTOR ASSEMBLING.
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*YC
Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00
Fuel Additive to Help Prevent Sporadic Misfire Faults
Update to Volkswagen engine oil standards
To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line.
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The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage. Proceed with checking any other lines as necessary. Once the damaged line is identified, repair utilizing the Repair kit by Permatex ITEM 09117.
To code a Bosch 5.3 ABS control module, use Vehicle Self-diagnosis to enter the correct coding value from the tables below.
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Note that the first table is only applicable to 2.8L V6 equipped vehicles WITHOUT a CAN-Bus. All 1.8L Turbo vehicles and those 2.8L V6 vehicles that are equipped with a CAN-Bus should use the second table.
Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then...
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returned to idle.
For long crank/ difficulty starting with the engine hot: Before replacing any components for this complaint, drain the...
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fuel from the vehicle and replace with known good diesel fuel from a reputable source. If the complaint still exists, check fuel pressure and injector timing.
Volkswagen Engine oil quality standards, update to attachments.
Engine oil quality standards, update to attachments.
Engine Oils Which Meet Volkswagen Oil Quality Standards
Engine replacement tip
17 17 01 July 5, 2017 2012855 Supersedes Technical Bulletin 17-16-02 (V171602) dated April 29, 2016 due to updated oil...
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standards lists to current specifications. Engine Oils Which Meet Volkswagen Oil Quality Standards
Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt...
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meter to check for 0 V, which will be present after the open in the grid line. The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage.
Technical Bulletin (Rear Door Glass Inoperative): The rear glass cannot be opened / closed, the rear glass may slide...
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down into the door, or the rear glass motor operates but the glass does not move. This document contains the fault codes, and procedure to service these issues
Technical Bulletin (Rear Door Glass Inoperative issue diagnosis): The rear glass cannot be opened / closed, the rear...
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glass may slide down into the door, or the rear glass motor operates but the glass does not move
Technical Bulletin (Engine Oils Which Meet Volkswagen Oil Quality Standard): This document informs of a sample list...
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of products generally available in the North American market that meet the Volkswagen Oil Quality Standard
VOLKSWAGEN: ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH.
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THE LOW ENGINE OIL PRESSURE CONDITION MAY BE CAUSED BY A RESTRICTION OF THE OIL PUMP SUCTION LINE STRAINER. *PE
ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH.
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*KB
VALVE COVER, DIAGNOSING OIL LEAKAGE FROM GASKETS.
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*TT
LOW ENGINE OIL PRESSURE LIGHT IS ON.
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*TT
ENGINE OIL SPECIFICATIONS, OIL CAPACITY, OIL FILTER.
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*TT
OIL SLUDGE - WARRANTY EXTENSION FOR 1998-2004 MODEL YEAR VOLKSWAGEN PASSAT WITH 1.8L TURBO ENGINE US AND CANADIAN DEALERS.
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SERVICE CIRCULAR. *TT
Other
23 bulletinsSOME VEHICLES MAY EXPERIENCE INSTRUMENT CLUSTER MALFUNCTION.
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*SLC
SUBJECT REGARDING MALFUNCTIONING INSTRUMENT CLUSTER.
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*TT
SUBJECT REGARDING LATCH SYSTEM LOWER ANCHORS AND TETHERS FOR CHILDREN, INSTALLING / RETROFITTING.
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*TT
SUBJECT PERTAINING TO INSTRUMENT CLUSTER, ODOMETER ADAPTATION.
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*YC
TECHNICAL BULLETIN ON CARGO SAFETY NET, ASSEMBLY OVERVIEW / RETROFITTING.
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*YC
SUBJECT ON SIDEWINDER KEY AND LOCKS.
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*YC
FUNCTION OPTIONS FOR CENTRAL LOCKING SYSTEM.
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*YC
INSTALLATION OF THE CHILD SEAT TETHER ANCHORAGE MOUNTINGS.
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*YC
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
VW Elsa Newsletter
Squeaks, Rattles, Noise, Repair Materials
Tool number added to table.
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Removal of Behr Flush Kit. VAS 6337/1A
The part number listed in the document is to be returned if it meets the criteria provided.
VAS 6154 Replacement Part Setup Guide
This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part...
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numbers going forward.
Tip for Scan tool concerns that may occur duing a test plan
Assembly Instructions: Installation of original remote start feature accessory, Volkswagen Passat.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Electrical
18 bulletinsSERVICE INFORMATION BINDER CONTAINING ELECTRICAL WIRING DIAGRAMS, TROUBLESHOOTING AND COMPONENT LOCATIONS EDITION 09.97.
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*TT
INFORMATION IN THIS TECHNICAL BULLETIN SUPLLEMENTS AND UPDATES PREVIOUSLY PUBLISHED WIRING DIAGRAM, TROUBLESHOOTING AND COMPONENT LOCATION INFORMATION.
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*TTT
THIS BULLETIN CONTAINS NEW AND REVISED WIRING DIAGRAM INFORMATION.
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*TT
NEW INFORMATION IN THIS TECHNICAL BULLETIN SUPPLEMENTS AND UPDATES PREVIOUSLY PUBLISHED WIRING DIAGRAM, TROUBLESHOOTING...
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AND COMPONENT LOCATION INFORMATION. *YC
SUBJECT ON COMFORT SYSTEM ECM, UNNECESSARY REPLACEMENT.
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*YC
SUBJECT REGARDING THE OUTSIDE AIR TEMPERATURE SENSOR AND AMBIENT TEMPERATURE SWITCH.
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*TT
NEW INFORMATION IN THIS TECHNICAL BULLETING SUPPLEMENTS AND UPDATES PREVIOUSLY PUBLISHED WIRING DIAGRAM, TROUBLESHOOTING...
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AND COMPONENT LOCATION INFORMATION. *YC
Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000 Charger
Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)
Battery testing and charging using special tools VAS6161 & GRX3000VAS Charger.
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Updated to include additional model year applicability.
Battery Testing and Charging instruction.
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Updated to include model year 2019 applicability.
Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An...
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inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An...
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inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, technical...
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bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, ElsaPro...
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infomedia icons grayed out, workshop equipment tool storage application, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)): In cases where an air...
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conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. This document contains information on how to diagnose, and service this issue.
Technical Bulletin: Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000VAS...
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Charger
Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit): In cases where an air conditioning system...
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component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. Debris can be dispersed throughout the refrigerant circuit after a/c component damage. In order to maintain A/C operating efficiency, it is important to flush the refrigerant circuit after A/C component repairs.
Software & Calibration
11 bulletinsUpdate model year applicability to include 2023.
Updated to include additional models and model year applicability.
Updated to include model year 2014 thru 2018 applicability.
Updated to include model year 2014 thru 2018 applicability.
To update claim processing statement.
To update claim process statement.
This communication is to update our ProFi dealers of the current status of the latest inbound and outbound ProFi...
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requests.
Data Link connector pin assignment chart that is applicable to all models.
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Update model year applicability.
Update to model year applicability.
Update model year applicability to include 2017.
TO UPDATE MODEL TABLE TO CLARIFY JETTA WAGON APPLICABILITY TO TB CONTENT.
Body & Paint
9 bulletinsCorrosion where handle contacts rear lid (Figure 1).
Corrosion on hood edge.
Rear quarter panel corrosion.
Corrosion may be found on the folded edge of the hood.
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Supersedes TB V551603
Technical Bulletin (Squeaks, Rattles, Noise, Repair Materials): This doucment contains a list of components and...
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applications developed to repair concerns of squeaks, rattles, noise and trim fit conditions.
Technical Bulletin (Windshield Wipers Streak or Smear): Windshield or rear window is streaked, has a snakeskin appearance, or the surface feels rough.
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To avoid unnecessary replacement of wiper blades, the condition and cleanliness of the windshield, rear window and wiper blades, should be checked first. This document contains information on how to diagnose, and service this issue.
Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt...
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meter to check for 0 V, which will be present after the open in the grid line. This document informs of how to diagnose the issue and tips on servicing the issue
The document refers to Corrosion being found where the rear bumper cover meets the quarter panel.
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It discusses how it can happen, and where to find warranty coverage to service the parts
Document discusses Corrosion that may be found on the folded edge of the hood.
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The corrosion may be found on this edge anywhere around the hood. It discusses how to service it, and document that service. It discusses where to find what applies to warranties that offer coverage for the service
Lighting
8 bulletinsExterior Lights, Moisture Accumulation
Exterior Lights, Moisture Accumulation
Exterior Lights, Moisture Accumulation
Condensation and or water droplets visible on inside of exterior light lenses.
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TB updated to include model year 2019 applicability.
Technical Bulletin (Exterior Lights, Moisture Accumulation): Exterior light assemblies (headlights, taillights, fog...
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lights, turn signals) are vented and may collect moisture on their inner surfaces, depending on humidity and other climatic changes. This document discusses necessary to diagnosis, and potential remedy of the issue.
Technical Bulletin: Condensation and or water droplets becomming visible on inside of exterior light lenses issue is...
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discussed in this document
Technical Bulletin (Exterior Lights, Moisture Accumulation): This document informs of the Condensation and or water...
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droplets visible on inside of exterior light lenses. The document also informs how to service the issue.
DTC'S P1297 (17705) OR P1557 (17965) STORED IN DTC MEMORY.
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THIS MAY BE CAUSED BY INTAKE HOSES LEAKING (DURING BOOST CONDITIONS) DUE TO INCORRECT TORQUE ON CLAMPS OR IMPROPER PLACEMENT, WORN OR TORN INTAKE HOSES. *KB
Transmission
5 bulletinsVEHICLE WILL NOT START UNLESS CLUTCH PEDAL IS DEPRESSED EXTREMELY HARD.
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*YC
REPLACEMENT OF AUTOMATIC TRANSMISSION FLUID (ATF) NO LONGER REQUIRED.
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*YC
CONDITION WITH TRANSMISSIONS WITH INTERNAL DAMAGE MAY ALLOW DEBRIS TO COLLECT IN ATF COOLER LINES AND ATF COOLER.
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*YC
VEHICLE WILL NOT START UNLESS CLUTCH PEDAL IS DEPRESSED EXTREMELY HARD.
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*AK
VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES.
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HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE
Brakes
4 bulletinsTech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control...
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module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.
Tech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control...
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module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.
VOLKSWAGEN: UPDATE TO INFORMATION.
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PROVIDING CORRECT CODING VALUES FOR ABS CONTROL MODULES ON CERTAIN VEHICLES WITHOUT CAN-BUS. MODELS 1998-2002 PASSAT. *PE
ANTI-LOCK BRAKE SYSTEM (ABS) CONTROL MODULE WARRANTY REPAIR PROCESS.
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*TT
Infotainment
3 bulletinsA CONDITION MAY EXIST WHERE THE RADIO DOES NOT REGAIN VOLUME CONTROL AND / OR THE SINGLE CD PLAYER LED BLINKS WHEN...
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INTERIOR LIGHTS ARE AT THE LOWEST SETTING. *TT
SUBJECT ON RADIO CODE RETRIEVAL PROCEDURES.
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*YC
Alternative method for radio code retrieval.
Air Bags & Safety
3 bulletinsSUBJECT REGARDING SPECIAL TOOL FOR REMOVING AND / OR REPAIRING FRONT SEAT WHICH IS EQUIPPED WITH A SIDE AIRBAG.
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*TT
PROCEDURES ON REMOVING THE FRONT SEATS WITH SIDE AIRBAG.
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*YC
Airbag Issues.
Pre-Delivery & Maintenance
3 bulletinsPassat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer...
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receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer...
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receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
WARRANTY EXTENSION COVERING CERTAIN OIL SLUDGE RELATED REPAIRS.
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*TT
Suspension
2 bulletinsA CONDITION MAY EXIST WITH NOISE FROM THE FRONT SUSPENSION.
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*TT
CHECK/REPLACE FRONT SUSPENSION LOWER CONTROL ARMS.
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*TC THIS SUPERCEDES THE VM SERVICE ACTION DATED NOVEMBER 2004. *TT
Fuel System
1 bulletinUpdate to existing tip for fuel quality checking.
Steering
1 bulletinZF VH RECALL OF THE ZF STEERING PUMP, SUPPLIED TO WD'S FOR REPLACEMENT OF THE AUDI A4 PASSAT P/N 8D0 145 156FX INSTEAD...
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OF THE CORRECT ZF P/N 7691 955 276ZW. 2004 AUDI A4 ALSO INCLUDED. *TT