2008 Tesla Roadster TSBs
24 Technical Service Bulletins across 7 categories
Electrical
9 bulletinsTESLA: DUE TO ISOLATION OF MODEL S HIGH VOLTAGE, A MONITOR IS INSTALLED IN BATTERY TO ENSURE NO ELECTRICAL CURRENT,...
Read full bulletin
BETWEEN VEHICLE AND HIGH VOLTAGE CONDUCTOR, IS BEING CARRIED AND IS MEASURED, PERIODICALLY, FOR RESISTANCE BETWEEN HIGH VOLTAGE CONDUCTORS AND CHASSIS. NO MODEL OR MODEL YEARS LISTED. *PE
TESLA: THE HIGH VOLTAGE INTERLOCK LOOP (HVIL) DIAGNOSTIC GUIDE.
Read full bulletin
THIS IS NOT AN OFFICIAL BULLETIN. NO MODEL TYPES OR MODEL YEARS WERE PROVIDED. *JS UPDATED 10/21/14. *PE
TESLA: WHEN REMOVING THE BATTERY PACK THESE PROCEDURES NEED TO BE FOLLOWED IN ORDER TO ENSURE PROPER SEALING OF THE HV RAPID MATE.
Read full bulletin
NO MODEL OR MODEL YEARS GIVEN. *JS
TESLA: DURING NORMAL OPERATION OF VEHICLE, APS CABLE GROMMET CAN BECOME DISLODGED.
Read full bulletin
TO IMPROVE SECURITY AGAINST WATER INGRESS A NEW DESIGN HAS BEEN PROVIDED. *PE
TESLA: THERE ARE REVISED TORQUE SPECIFICATIONS FOR THE BOLTS ON THE BATTERY PACK COVER.
Read full bulletin
*RM
TESLA: INSPECTION, PREVENTION AND REPAIR OF BATTERY PACK WATER INGRESS FROM THE APS GROMMET.
Read full bulletin
APS CABLE GROMMET ON BATTERY PACK MAY BECOME DISLODGED. THE WEIGHT OF THE APS CABLE STRAINS THE J3 APS HARNESS SUCH THAT THE PASS THROUGH GROMMET ON THE BATTERY ENCLOSURE WALL IS DISLODGED FROM ITS SEALING SURFACE. *PE
TESLA VEHICLE: ISOLATION FAILURES INSIDE HVAC HEATER MODULE.
Read full bulletin
THE PTC HEATER INSIDE THE HVAC HAS THE POTENTIAL TO DEVELOP AN ISOLATION FAULT. THIS FAILURE ARISES WHEN OPERATING THE A/C IN HUMID CONDITIONS. *PE
TESLA VEHICLE: TOLERANCES TO 14 PIN CONNECTOR ON THE TCM COULD CAUSE A FAULTY CONNECTION AND WATER INGRESS.
Read full bulletin
*PE
TESLA VEHICLE: BULKHEAD GROMMET DISLODGED.
Read full bulletin
THIS GROMMET IS DESIGNED TO STOP THE WIRING HARNESS FROM CHAFING AGAINST THE IMPACT STRUCTURE. *PE
Engine
5 bulletinsTESLA MOTORS: DURING THE SHIPMENT OF BATTERY PACK SHEETS, RESIDUAL COOLANT MAY LEAK EFFECTING SHIPPING CONTAINER INTEGRITY.
Read full bulletin
*PE
TESLA: INFORMATION PROVIDED IN REGARDS TO ASSEMBLING A NEW SEALED BEARING DUAL PEM/MOTOR FAN THAT IS RETROFIT DUAL...
Read full bulletin
DESIGN TO REPLACE TWO SEPARATE FANS WITH A SINGLE ASSEMBLY TO IMPROVE RELIABILITY AND FUNCTION IN ADVERSE WEATHER CONDITIONS. *PE
TESLA: INFORMATION REGARDING THE MOTOR AND PEM FANS WHERE CERTAIN TYPES OF WEATHER CONDITIONS, SUCH AS SNOW, MAY...
Read full bulletin
ACCUMULATE TOO CLOSE AND CAUSE ADVERSE AFFECT ON THE AIRFLOW AND COOLING EFFICIENCY. THIS MAY SHORTENED THE USEFUL LIFE OF EITHER FANS OR MOTOR. *PE
TESLA MOTORS: ROADSTER 2010-2011.
Read full bulletin
THERE IS WATER ENTRY THROUGH THE HOOD RELEASE CABLE GROMMET. *RM
TESLA MOTORS: TRANSMISSION VENT RETROFIT.
Read full bulletin
EARLY TRANSMISSION VENTS EQUIPPED WITH SNORKEL TYPE VENTS MAY LEAK TRANSMISSION OIL. SNORKEL TYPE VENTS WERE INSTALLED ON THE FIRST 200 TRANSMISSIONS IN PRODUCTION. AN IMPROVED VENT HAS BEEN DESIGNED THAT INSTALLS IN THE OLD TOP FILL PLUG LOCATION. *PE
Body & Paint
3 bulletinsTESLA: LEAK POINT AROUND DOOR HINGE.
Read full bulletin
THERE IS POTENTIAL FOR WATER TO INGRESS INTO THE FORWARD SILL CAVITY OF THE BODY SIDE PANEL. *PE
TESLA: WATER INGRESS INSPECTION.
Read full bulletin
THERE MAY BE POTENTIAL WATER INGRESS POINTS ALONG BODY AND CHASSIS STRUCTURES. INSPECT AND REPAIR AS REQUIRED. *PE
TESLA VEHICLE: INCORRECT BONDING PROCESS MAY CAUSE SOME PAINTED CHARGE DOORS TO SEPARATE FROM MOUNTING PLATE.
Read full bulletin
*PE
Other
2 bulletinsTESLA: FLOOR MATS WERE NOT ANCHORED TO THE FLOOR.
Read full bulletin
THEY HAVE NOT INTERFERED WITH THE OPERATION, BUT ARE A NUISANCE. *RM
TESLA: UPGRADE FOR ALL VEHICLES EQUIPPED WITH 1.5 POWER TRAINS.
Read full bulletin
*PE
HVAC & Climate
2 bulletinsTESLA: POTENTIAL NO START CONDITION OR FAILED HEATER OPERATION DUE TO FAULTY COMPONENTS IN PTC HEATER BOARD.
Read full bulletin
SOME HVAC 400V CONTROLLERS MAY HAVE INCORRECT COMPONENTS INSTALLED ON THE PTC CONTROLLER BOARD. THE BOARD CONTROLS THE HEATER OPERATION. FAILURES OF THIS BOARD ALSO MAY CAUSE THE CAR TO NOT START OR CHARGE. *PE
TESLA: BENT PINS ON THE COMPRESSOR CONTROLLER CONNECTOR OF HVAC 400V CONTROLLER.
Read full bulletin
THE MISALIGNED PINS BENT DURING INSTALLATION OF CONNECTOR ON ASSEMBLY LINE. *PE
Suspension
2 bulletinsTESLA: FRONT/REAR HUB UPRIGHT ASSEMBLY.
Read full bulletin
INSPECT BOTH THE FRONT/REAR-LEFT AND RIGHT HUB-UPRIGHT ASSEMBLIES FOR TORQUE MARK ALIGNMENT. *PE
TESLA: SOME VEHICLES HAVE BEEN IDENTIFIED WHERE THE REAR HUB FLANGE BOLTS HAVE BEEN UNDERTORQUED.
Read full bulletin
THIS ISSUE APPLIES ONLY TO THE REAR HUB ASSEMBLY. THE REAR HUB FLANGE BOLTS ON SOME OF THESE VEHICLES ARE UNDER TORQUED AND MAY BECOME LOOSE. *PE
Transmission
1 bulletinTESLA: DIFFERENT TRANSMISSION FILL PROCEDURE FOR TRANSMISSIONS WITH LOW FILL PLUG LEVELS.
Read full bulletin
EARLY G1BW TRANSMISSIONS COME WITH A FILL PLUG THAT IS CAST LOWER THAN THE FILL LEVEL. THIS REQUIRES A DIFFERENT PROCEDURE WHEN FILLING TRANSMISSIONS. THERE ARE 56 KNOWN TRANSMISSIONS WITH THIS STYLE FILL PLUG/TRANSMISSION CASTING. TRANSMISSIONS CASTINGS ARE DESIGNATED BY METAL TAG ATTACHED NEAR THE FILL PLUG. *PE