2004 Sprinter 3500 TSBs
53 Technical Service Bulletins across 10 categories
Categories
Other
26 bulletinsUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Noise on propeller shaft/rear axle from approx.
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25mph
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Signal tone of Parktronic system (PTS) too quiet
Lane Keeping Assist: Fault message in instrument cluster, function not available.
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Status of Parts Ordering - Sprinter
Noise on propeller shaft/rear axle as from 35mph
Transport mode active/transport mode cannot be deactivated
Status of Parts Ordering - Sprinter
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
Engine
9 bulletinsPart Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...
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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.
Valve Body. These may cause over drive cycling.
Emissions Recall T21 Reprogram Engine Control Unit
Check engine light on and fault codes P3005A9, P3005FF, P30074B in CDI Control Unit
Noise from area of blower motor with climate control switched on
Engine oil level above max, oil indicator light on
Exhaust gas recirculation (EGR) valve leaking or not closing properly
Engine running complaints - Fault code P062700 current and/or stored in FSCU (N118)
Lighting
3 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
ESP indicator lamp active, fault code C007500 in ESP control unit
Electrical
3 bulletinsCharging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
ESM (electronic selector lever module) fault 0002 "Undervoltage"
Fuel Injector Electrical Fault With Fault Codes
Transmission
3 bulletins447 Metris does not shift out of Park
Automatic transmission housing cracked - Consequential damage due to cracked diesel particulate filter bracket
SPRINTER: REPLACING TORSION BAR MOUNTS.
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CODES C40 FRONT AXLE STABILIZER BAR AND C45 REINFORCED FRONT AXLE STABILIZER BAR (EXCEPT CODES ZG1 ENGAGEABLE ALL WHEEL DRIVE AND EXCEPT CODE ZG3 ENGAGEABLE ALL WHEEL DRIVE WITH GEAR REDUCTION. *PE
Pre-Delivery & Maintenance
2 bulletinsKEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.
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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
Air Bags & Safety
2 bulletinsSRS Lamp Illuminated
Seat belt does not roll up correctly
Body & Paint
2 bulletinsInstallation position of fender liner twisted at rear
Sliding door in partition wall cannot be locked in open position
Suspension
2 bulletinsBall joint check on front axle
Creaking noises at front spring at low outside temperatures
Fuel System
1 bulletinOM651 Exhaust Bracket Cracking