2016 Prevost X3VIP TSBs
79 Technical Service Bulletins across 13 categories
Categories
Engine
16 bulletinsImproved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.
Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair From US10 to newer engine generation
INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK
Rev A: Mention added concerning DDC Series 60 engine SCA requirement
INTRODUCING A NEW ENGINE COOLANT INTO SERVICE
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
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Engines
This Mainteannce Informaiton presents the latest engine oil & filter change intervals for the Volvo Engine
This Maintenance Information explains how to perform an inspection of the vehicle power cables.
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Power cables in poor condition can be the cause of failures and serious damages in the engine compartment.
On the vehicles affected by this bulletin, perform software updates of the Engine Management System (EMS) and instrument cluster.
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The cluster update affects the beep sound level. Some vehicles will need both systems updated. Other vehicles need either one update. Refer to table below.
This instruciton sheet explains how to relocate the RV-3 Valve
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
This Maintenance Information shares information about a new Automatic control mode now available on Prevost vehicles...
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equipped with the Volvo Engine Brake (VEB).
On the vehicles affected by this bulletin, perform software updates of the Engine Management System (EMS) and instrument cluster.
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The cluster update affects the beep sound level. Some vehicles will need both systems updated. Other vehicles need either one update. Refer to table below.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
This Maintenance Information shares information about the Bendix M-32QR valve replaced by M-40QR model htat need to be...
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taken into consideration, specially when switching them for the first time on a vehicle.
Other
16 bulletinsAir Tanks Draining Sequence.
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Revision: A - Erroneous Secondary & Accessory tanks location.
Air Tanks Draining Sequence
X3 SERIES ENVIROCARE - IONS AIR SANITIZER
Repair instructions to address fault codes P207F-00; P20EE-00
Repair instructions to address fault codes P207F-00 - Reductant Quality
Repair instructions to address fault codes P008A-00; P0087-00
PREVOST VEHICLE DISINFECTION PROCEDURE
This instruction sheet explains how to install an ELD interface on OBD vehicles
This instruction sheet explains how to install and adjust drag link # 660699
On the vehicles affected by this bulletin, replace the existing hose by a new, longer hose on the vent connection of the...
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DEF tank.
This instruction sheet explains how to install the Volvo Electronic Logging Device (ELD)
This instruction sheet explains how to install an ELD interface on OBD vehicles
On the vehicles affected by this bulletin, it is now possible to replace the older generation TGW 2.0 (3G network) by...
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the newer 2.1 version (4G the network) using accessory kit 23266301 and the following procedure.
This conversion kit explains how to to disable the ACB radar.
On the vehicles affected by this bulletin, inspect and re-torque the Prevost slide-out rail bolts.
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If damaged, replace bolts.
ON THE VEHICLES AFFECTED BY THIS BULLETIN, ADD DAMPERS TO THE DRIVER'S SUNSHADES GUIDES TO EASE THE END COURSE ON...
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SUNSHADE RETRACT.
Electrical
13 bulletinsELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR.
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REVISION: E Note added regarding power cable connection
BOSCH HD10 ALTERNATOR DIAGNOSTIC GUIDE Revision B To avoid replacement of alternators that are in fact in good...
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working order, perform the steps which follow to help you perform a more precise diagnosis.
Use this procedure for the removal and installation of the twin Bosch HD10 (120A or 150A) Alternators.
GENERAL HOISTING AND TOWING PROCEDURES Revision: B Updated 2.1 to show rubber chocks, secure front and rear.
Added: Power cables for L.H.
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side alternator & fan drive breaker box
On the vehicles affected by this bulletin, the power cable stud adapter on the alternator must be inspected and if...
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needed, replaced.
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
This Maintenance Information presents guidelines to help with the diagnosis of the Bosch HD10 alternators
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
This Instruction Sheet explains how to assemble the BENDIX FLR10 AND FLR20 RADAR SENSOR ALIGNMENT TOOL
This bulletin explains how install an extension to the linear thermal detector (LTD) over the alternators
This procedure explains how to perform a STARTER REMOVAL AND INSTALLATION, and does apply to Melco 105P70 starter part...
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number #21212425.
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternator.
Brakes
5 bulletinsBRAKE PEDAL SEAL PLATE INSTALLATION KIT
On the independent front suspension (IFS) of the vehicles affected by this bulletin, check and make sure that there is...
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enough clearance between the brake hoses identified in the procedure and their respective support bracket.
This Maintenance Information is published to answer some questions regarding the inverted or ?trailing? mounting...
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position of the drive axle brake calipers on Prevost vehicles
This Instruction Sheet explains how to install the AWARE ADAPTIVE CRUISE BRAKING (ACB) FLR20 RADAR SENSOR REPLACEMENT...
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kits # 145372 and 145373
This Instruction Sheet explains how to install the AWARE ADAPTIVE CRUISE BRAKING (ACB) FLR20 RADAR SENSOR REPLACEMENT...
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kits # 145372 and 145373
Pre-Delivery & Maintenance
5 bulletinsSTORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
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Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700
This maintenance information explains how to tow and hoist Prevost vehicles.
This maintenance information explains how to tow and hoist Prevost vehicles.
This Maintenance Information does explain how five year old vehicles and older should be subjected to a thorough...
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structural inspection.
Software & Calibration
4 bulletinsAir Tanks Draining Sequence.
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Revision: B - General Update
STORAGE AND STARTUP GUIDELINES : part number updates
On the vehicles affected by this bulletin, update EMS and ACM software to the latest version available.
This Maintenance Information explains that decals are available to update the front junction box on 2013 to 2016 Prevost...
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vehicles; the decals will provide updated information and component descriptions. Refer to the identification part of this bulletin to locate the decal part number currently used on specific vehicles.
HVAC & Climate
4 bulletinsCENTRAL HVAC MERV FILTERS INSTALLATION
CENTRAL HVAC MERV FILTERS INSTALLATION REVA
This Maintenance Information presents information about the Bitzer A/C compressor oil change interval and reminds...
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technicians to clean the oil filter/strainer and the magnetic drain plug.
This Maintenance Information presents information about the Bitzer A/C compressor oil change interval and reminds...
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technicians to clean the oil filter/strainer and the magnetic drain plug.
Transmission
4 bulletinsVOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
JERKY, NOISY OR HARD TO TURN STEERING GEARBOX.
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HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
This Maintenance Information presents information about the removal or installation of the Lang KK73.1 electromagnetic...
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clutch - part of the Bitzer (model 4NFCY) air conditioning compressor.
Steering
3 bulletinsSTEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
STEERING GATEWAY, revision A : Cancel watch dog removal from EFD part of the instruction
STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction
Suspension
3 bulletinsTAG AXLE HUB FLANGE - ALTERNATE CAP SCREW
RONT & TAG AXLE UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT
This information letter applies only to vehicles equipped with 19000 lb Independent Front Suspension (IFS) and 22.5 x...
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10.5 Alcoa aluminum wheels for 365/70 R 22.5 size tires. When balancing this wheel for installation on the IFS, a specific type and size of clamp-on wheel weight should be used to provide the appropriate clearance with components of the suspension.
Fuel System
3 bulletinsThis instruction sheet explains how to install a flap over the diesel filling cap
On the vehicles covered by this bulletin, two DPF (diesel particulate filter) plugs may be loose.
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If a plug is loose, it may fall out under the effect of vibration. This may cause leakage of hot exhaust gases. It is therefore necessary to check if the plugs are tight and to tighten them properly if applicable.
This Maintenance Information explains how to inspect the Fuel Tank Cradle Mounting Screws on a yearly basis
Hybrid & EV
2 bulletinsSTORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...
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611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831
On the vehicles affected by this bulletin, it is necessary to perform a Multiplex software update plus other corrective...
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measures to improve the charging system. The corrective measures of this bulletin are very important and must all be carried out on the involved vehicles.
Lighting
1 bulletinHalogen to LED fog light replacement kit.
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Revision: C - Advanced kits canceled