2009 Prevost X3 TSBs
81 Technical Service Bulletins across 15 categories
Categories
Other
17 bulletinsAir Tanks Draining Sequence.
Read full bulletin
Revision: A - Erroneous Secondary & Accessory tanks location.
Air Tanks Draining Sequence
X3 SERIES ENVIROCARE - IONS AIR SANITIZER
SIGMA PASSENGER SEATS PARTITION KIT
PREVOST VEHICLE DISINFECTION PROCEDURE
On the vehicles affected by this bulletin, proceed to the replacement of the drag link.
This instruction sheet explains how to install and adjust drag link # 660699
This instruction sheet explains how to install and adjust drag link # 660699
This instruction sheet explains how to install hatches with fan on X3 vehicles.
This instruction sheet explains how to replace the left bell crank using kit 161349
On the vehicles affected by this bulletin, proceed to the replacement of the drag link.
This instruction sheet explains how to install and adjust drag link # 660699
On the vehicles affected by this bulletin, replace the drag link.
On the vehicles affected by this bulletin, a new and improved dipstick is available for installation.
This instruction sheet explains how to install the Volvo Electronic Logging Device (ELD)
This Instruction Sheet explains how to replace 562489 Dimmer, using kit #069136
This conversion kit explains how to remove TGW1 from vehicles using Tech Tool, no manual VDA changes needed.
Read full bulletin
This conversion kit will work for any vehicle equipped with TGW1 up to the VIN's listed on the bulletin.
Electrical
14 bulletinsAdded: Power cables for L.H.
Read full bulletin
side alternator & fan drive breaker box
This Instruction sheet explains how to replace the ?MASTER ID? WITH ?MCM? Module
This Instruction sheet explains how to replace the "MASTER ID WITH MCM" Module
On the vehicles affected by this bulletin, replace the LTD, relocate and replace the IR sensor as described in the...
Read full bulletin
following procedure.
A new software version (v1.06) is available to update the CANtrak (Tire Pressure Monitoring System) module.
Read full bulletin
This new version will allows a 10 min. delay before the ?SYSTEM ERROR NOT ALL TIRES MONITORED? message appears in the vehicle cluster when a tire pressure sensor loses its connection. NOTE: The new software version will only delays the cluster message, the CANtrak screen will still displays a ??? code for the corresponding pressure sensor.
When replacing a vehicle sound selector model VSS04 with a new sound selector model VSS05, an interface harness is...
Read full bulletin
required to connect the vehicle harness to the new sound selector model and a new VSS05 compatible radio unit must also be installed. This procedure describes the steps required to perform this update.
On the vehicles affected by this bulletin, relocate the video fuse in the SMI box closer to the door for better access.
This instruction sheet explains how to install additional restraint for plastic shields over drive axle wheels.
Read full bulletin
Use kit #3200407 to secure the shields to the bus structure.
This internal instruction explains how to bench program the FMS gateway module used in the ELD (Electronic Logging...
Read full bulletin
Device) interface kit for pre-OBD13 vehicles.
This Instruction sheet explains how to replace MASTER ID? WITH ?MCM? MODULE
This Instruction sheet explains how to remplace MASTER ID? WITH ?MCM? MODULE
This procedure explains how to perform a STARTER REMOVAL AND INSTALLATION, and does apply to Melco 105P70 starter part...
Read full bulletin
number #21212425.
This Instruction sheet explains how to remplace MASTER ID? WITH ?MCM? Module
On the vehicles affected by this bulletin, an inspection of the exhaust gas diffuser is necessary.
Read full bulletin
Refer to Part 1 of this bulletin for the inspection procedure. If the inspection procedure reveals that the diffuser rain cap is not functioning properly, replace the diffuser assembly (see Part 2).
Engine
13 bulletinsImproved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.
INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK
Rev A: Mention added concerning DDC Series 60 engine SCA requirement
INTRODUCING A NEW ENGINE COOLANT INTO SERVICE
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
Read full bulletin
Engines
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
Read full bulletin
Engines
On the vehicles affected by this bulletin, replace the engine harness as described in the following procedure.
Multiple hose failures, agreed with customer to replace Silicone hose in engine compartment for coaches with Volvo...
Read full bulletin
engine.
This Maintenance Information explains how to perform an inspection of the vehicle power cables.
Read full bulletin
Power cables in poor condition can be the cause of failures and serious damages in the engine compartment.
This Maintenance Information presents an improved differential breather kit, identical to the one now used in production.
Read full bulletin
This new breather incorporates a "J" shaped hose that prevents oil leakage and water ingestion while allowing the axle to vent.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
Read full bulletin
and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
Read full bulletin
and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
Read full bulletin
and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
Pre-Delivery & Maintenance
5 bulletinsSTORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
Read full bulletin
Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020
STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700
This Service Center Instructions explains how to install the Prevost Ultimate Entertainment System
This Maintenance Information does explain how five year old vehicles and older should be subjected to a thorough...
Read full bulletin
structural inspection.
Transmission
5 bulletinsJERKY, NOISY OR HARD TO TURN STEERING GEARBOX.
Read full bulletin
HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
This Maintenance Information presentes the new method of locking the electromagnetic clutch in the event of a failure.
Read full bulletin
These new electromagnetic clutches will feature locking tabs in replacement of the locking bolts.
On the vehicles affected by this bulletin, proactively replace the fan clutch support while replacing the fan clutch, ...
Read full bulletin
Improvement will be made to the installation to improve clamping force
Proactiverly replace Lining fan clutch with KM fan cluch and shaft
On receiving your Kit Masters fan clutch you may notice a new method of locking the electromagnetic clutch in the event of a failure.
Read full bulletin
These new electromagnetic clutches will feature locking tabs in replacement of the locking bolts. Applies to part number 550965; 550966 &550974.
Body & Paint
5 bulletinsThe light switch may operate incorrectly when doors are closed for vehicles affected by this bulletin.
Read full bulletin
Corrective action is presented.
This Maintenance Information explains that polyester reinforced silicone hoses and elbowscan be repalced by aramid...
Read full bulletin
reinforced hoses and elbows for improved long term durability, and that constant torque hose clamps for silicone hoses with 5/8po, 3/4po, 7/8po, 1 1/8po and 1 3/8po inside diameter (I.D) can be replaced by new WAVE SEAL type constant torque hose clamps.
On the vehicles affected by this bulletin, at next service occasion, open the C69 connector located in the front...
Read full bulletin
compartment and check for presence of corrosion. Relocate the connector horizontally.
On the vehicles affected by this bulletin, if needed, the celling panel needs to be removed and material glued again.
On the vehicles affected by this bulletin, follow the enclosed procedure to remove corrosion around luggage doors.
Steering
4 bulletinsSTEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction
TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles.
Read full bulletin
The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.
This Instruction Sheet explains how to perform the first installation of Tie Rod 610052 on Prevost vehicles equipped...
Read full bulletin
with Dana S82, S84 / S84U I-beam axles, 1994- today
HVAC & Climate
4 bulletinsCENTRAL HVAC MERV FILTERS INSTALLATION
CENTRAL HVAC MERV FILTERS INSTALLATION REVA
For condenser that have been replaced by customer already.
Read full bulletin
We still need to cut floor and shroud for drainage.
On the vehicles affected by this bulletin, proceed to proactive replacement of Aluminum Condenser to Copper condenser
Lighting
3 bulletinsHalogen to LED fog light replacement kit.
Read full bulletin
Revision: C - Advanced kits canceled
THIS INSTRUCTION SHEET EXPLAINS HOW TO REPLACE HALOGEN FOG LIGHT TO LED'S
Use this maintenance information procedure to resolve an undesired behaviour on 2008-2012 vehicles.
Read full bulletin
In sleep mode, certain marker lights may remain illuminated.
Infotainment
3 bulletinsMESSAGE CENTER DISPLAY (MCD) REPLACEMENT
This instruction sheet explains how to replace the message center display (MCD)
This instruction sheet explains how to install latest radio models
Software & Calibration
2 bulletinsAir Tanks Draining Sequence.
Read full bulletin
Revision: B - General Update
STORAGE AND STARTUP GUIDELINES : part number updates
Brakes
2 bulletinsOn the vehicles affected by this bulletin, take the following measure to improve dust handling.
Read full bulletin
Seal the evaporator compartment to prevent dust entry, add ribs inside the duct to prevent collapse by the weight of accumulated dust, modify the trim molding above the evaporator door opening, and remove the additional mud pad under the vehicle.
This instructions sheet explains how to program a Wabco Smart Trac ABS ECU.
Fuel System
2 bulletinsThis Instruction sheet explains how to modify the Support beam (Part # 30022 Installation)- as part of the X3 Fuel Tank...
Read full bulletin
installation
On the vehicles affected by this bulletin, the two (2) fuel lines connecting to the fuel line cooler can be replaced by...
Read full bulletin
new improved fuel lines providing better high temperature resistance and better service life.
Suspension
1 bulletinRONT & TAG AXLE UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT
Hybrid & EV
1 bulletinSTORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...
Read full bulletin
611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831