2016 Prevost X3-45 Vip TSBs
96 Technical Service Bulletins across 16 categories
Categories
Engine
20 bulletinsKIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE
Improved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.
Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair From US10 to newer engine generation
Bendix M-32QR ABS modulator valve replaced by new M-40QR valve.
INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK
Rev A: Mention added concerning DDC Series 60 engine SCA requirement
INTRODUCING A NEW ENGINE COOLANT INTO SERVICE
ENGINE OIL & FILTER CHANGE INTERVALS - VOLVO D13 ENGINE, FROM US10 Revision: A Updated for OBD20 engines
Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...
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Emissions
Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...
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Emissions
Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...
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Detected
Repair instructions to address fault codes P256000 Engine Coolant Level Low
Repair instructions to address fault codes P204713 Reductant Injection Valve Control Bank 1 Unit 1 Circuit Open
Repair instructions to address fault codes P107017 Gearbox Brake Valve (VAGB) - Circuit voltage above threshold
Repair instructions to address fault codes P052400 Engine Oil Pressure Too Low
Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...
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Detected
Repair instructions to address fault codes P021700 Engine Coolant Over Temperature Condition
Explains that improved bearings are now available to replace the original bearings used on some Prevost vehicles idler...
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pulleys.
"THIS MAINTENANCE INFORMATION DESCRIBES THE STEPS TO BE FOLLOWED ON YOUR COMPUTER TO ADD THE VOLVO ENGINE BRAKE AUTO MODE ON THE VEHICLE.
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THE AUTO MODE MAY BE ADDED ON US10 AND OBD13 VEHICLES THAT WERE BUILT BEFORE THE INTRODUCTION OF THE VOLVO ENGINE BRAKE AUTO MODE ON THE ASSEMBLY LINE. THE VEHICLE MUST BE EQUIPPED WITH THE ALLISON TRANSMISSION AND VOLVO ENGINE BRAKE (VEB)."
New Auto Engine Brake Volvo Engine Brake (VEB) with Automatic control mode A new Automatic control mode is now...
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available on Prevost vehicles equipped with the Volvo Engine Brake (VEB), When running in AUTO mode (which is the default mode set at vehicle start-up), the engine brake is gradually applied to 100% brake power when the driver pushes the brake pedal. Since AUTO mode will not reduce vehicle momentum unless the brakes are applied, it will have no impact on fuel consumption. The driver can also choose two other modes using the steering wheel switches; Engine brake LOW and engine brake HIGH . When set to the engine brake LOW mode, 50% of the engine brake power will be applied when the driver releases the accelerator pedal. Using engine brake HIGH will apply 100% of the braking power. It must be noted that since engine brake LOW and engine brake HIGH will reduce vehicle speed upon release of the throttle pedal, they may negatively impact fuel consumption if used for extended periods of time.
Electrical
20 bulletinsELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR.
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REVISION: E Note added regarding power cable connection
BOSCH HD10 ALTERNATOR DIAGNOSTIC GUIDE Revision B To avoid replacement of alternators that are in fact in good...
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working order, perform the steps which follow to help you perform a more precise diagnosis.
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR - X3 SERIES US10 UP TO GHG17 COOLING SYSTEM
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR - X3 SERIES US10 UP TO GHG17 COOLING SYSTEM
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR
GENERAL HOISTING AND TOWING PROCEDURES Revision: B Updated 2.1 to show rubber chocks, secure front and rear.
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR Revision B: Parts obsolete: 050303, 391028, 562112 ...
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Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR REVISION : B Parts obsolete: 050303, 391028,...
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562112 Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x
Repair instructions to address fault codes U02A200 Lost Communication with Reductant Quality Module
Repair instructions to address fault codes U029E00 Lost Communication With NOx Sensor "B"
Repair instructions to address fault codes U029D00 Lost Communication With NOx Sensor "A"
Repair instructions to address fault codes P242A15 Exhaust Gas Temperature Sensor Bank 1 Sensor 3 - Circuit Short To...
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Battery or Open
Repair instructions to address fault codes P208464 Exhaust Gas Temperature Sensor Circuit Range/Performance Bank 1...
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Sensor 2 - Signal plausibility failure
Repair instructions to address fault codes P204A13 Reductant Pressure Sensor - Circuit Open
Repair instructions to address fault codes P203115 Exhaust Gas Temperature Sensor Bank 1 Sensor 2 - Circuit Short To...
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Battery or Open
Repair instructions to address fault codes P054415 Exhaust Gas Temperature Sensor Bank 1 Sensor 1 - Circuit Short To...
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Battery or Open
Added: Power cables for L.H.
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side alternator & fan drive breaker box
ON THE VEHICLES AFFECTED BY THIS BULLETIN, VIBRATION IS CAUSING DAMAGE TO A/C COMPRESSOR AND COMPRESSOR HARNESS CONNECTORS.
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ADDITION OF A REINFORCEMENT BRACKET TO BITZER A/C COMPRESSOR IS NEEDED TO INCREASE THE INSTALLATION STIFFNESS AND REDUCE VIBRATION AMPLITUDE.
ON THE VEHICLES AFFECTED BY THIS BULLETIN, SECURE AND ADJUST THE TWO VEHICLE TLSE ELEMENT CONNECTIONS USING MATERIAL AND...
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PROCEDURE OUTLINED BELOW.
Other
16 bulletinsThe gasket thickness was increased from 1.5 mm to 3 mm to prevent interference between the collar ends, which previously...
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made it impossible to reach the specified tightening torque. Increasing the gasket thickness ensures sufficient clearance between the collar ends and thus guarantees optimal tightening.
Air Tanks Draining Sequence.
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Revision: A - Erroneous Secondary & Accessory tanks location.
Air Tanks Draining Sequence
X3 SERIES ENVIROCARE - IONS AIR SANITIZER
Communication letter from Accociate Administration for Enforcement, NHTSA From Prevost Subject Vehicle Brand: Prevost...
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(EWR#000650)
PREVOST VEHICLE DISINFECTION PROCEDURE Revision A
Accessory air filter replacement Replaces 642192
Repair instructions to address fault codes P20E892 Reductant Pressure Too Low - Performance orincorrect operation
Repair instructions to address fault codes P203F00 Reductant Level Low
Repair instructions to address fault codes P10CE97 Reductant Return: No Flow Detected - Componentor System Operation...
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Obstructed or Blocked
Repair instructions to address fault codes P029800
Repair instructions to address fault codes P207F-00; P20EE-00
Repair instructions to address fault codes P207F-00 - Reductant Quality
Repair instructions to address fault codes P008A-00; P0087-00
PREVOST VEHICLE DISINFECTION PROCEDURE
ON THE VEHICLES AFFECTED BY THIS BULLETIN, REPLACE THE PITMAN ARM NUT AND RE-TORQUE TO SPECIFICATION.
Steering
6 bulletinsSTEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
STEERING GATEWAY, revision A : Cancel watch dog removal from EFD part of the instruction
STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction
THIS INSTRUCTION SHEET EXPLAINS HOW TO REPLACE POWER STEERING PUMP DISCHARGE HOSE (PRESSURE) - #161335P OR #160039
POWER STEERING PUMP DISCHARGE HOSE (PRESSURE) REPLACEMENT
This instruction sheet explains how to perform the replacement of the power steering pump discharge hose (PRESSURE)...
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#161335P or #160039, using kit #160127;
Transmission
6 bulletinsVOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING
JERKY, NOISY OR HARD TO TURN STEERING GEARBOX.
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HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
Repair instructions to address fault codes P107575 Clutch System - Emergency position not reachable
Repair instructions to address fault codes P105998 Gearbox Oil Temperature Sensor - Component orsystem over temperature
NEUTRAL GEAR - SOFTWARE UPDATE
Suspension
5 bulletinsSway bar collars improvement.
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Revision A : Add front sway bar support replacement and change bolts lenght.
SWAY BAR COLLARS IMPROVEMENT
TAG AXLE HUB FLANGE - ALTERNATE CAP SCREW
RONT & TAG AXLE UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT
Use this procedure when a suspension height check or adjustment must be performed.
HVAC & Climate
5 bulletinsCENTRAL HVAC MERV FILTERS INSTALLATION
CENTRAL HVAC MERV FILTERS INSTALLATION REVA
DRIVERS AIR CONDENSER REPLACEMENT AND RELOCATION Revision: A Material: Added hardware.
UV LIGHTS INSTALLATION IN A/C COMPARTMENT
DRIVER'S AIR CONDENSER REPLACEMENT AND RELOCATION X3-45VIP FROM E-5459 TO H-6179 RETROFITTED WITH EFD
Brakes
3 bulletinsBRAKE PEDAL SEAL PLATE INSTALLATION KIT
PREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) FLR20 RADAR SENSOR REPLACEMENT KIT Revision A: KIT IS13169-1 & IS13169-2...
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CANCELED, USE 145373 &145372
PREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) - FLR20 & FLR21 RADAR SENSOR ALIGNMENT
Pre-Delivery & Maintenance
3 bulletinsSTORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
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Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020
STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700
Fuel System
3 bulletinsThis instruction sheet shows how to install a flap over the diesel filling cap.
This instruction sheet shows how to install a flap over the diesel filling cap.
This instruction sheet shows how to install a flap over the diesel filling cap.
Software & Calibration
2 bulletinsAir Tanks Draining Sequence.
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Revision: B - General Update
STORAGE AND STARTUP GUIDELINES : part number updates
Lighting
2 bulletinsHalogen to LED fog light replacement kit.
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Revision: C - Advanced kits canceled
THIS INSTRUCTION SHEET EXPLAINS HOW TO REPLACE HALOGEN FOG LIGHT TO LED'S
Tires & Wheels
2 bulletinsRevision : Mention added stating to disable Prime & parts added in the kit.
This instruction sheet describes how to cut the air dryer bracket, to avoid dirt accumulation, and applies to vehicles...
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with the air dryer located into the wheel pit .
Hybrid & EV
1 bulletinSTORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...
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611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831
Air Bags & Safety
1 bulletinThis instruction Sheet explains how to install a seatbelt cutter in the driver's area
Body & Paint
1 bulletinThis instruction Sheet explains how to proceed to the 7 Pivots Luggage Door Hinge Replacement