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2019 Prevost X3-45 Commuter TSBs

76 Technical Service Bulletins across 14 categories

Other

21 bulletins
11029487

The gasket thickness was increased from 1.5 mm to 3 mm to prevent interference between the collar ends, which previously...

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made it impossible to reach the specified tightening torque. Increasing the gasket thickness ensures sufficient clearance between the collar ends and thus guarantees optimal tightening.

10232208

Driver's barrier installation instructions

10226928

Air Tanks Draining Sequence.

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Revision: A - Erroneous Secondary & Accessory tanks location.

10226927

Air Tanks Draining Sequence

10217311

TGW PROGRAMMING

10214937

X3 SERIES ENVIROCARE - IONS AIR SANITIZER

10209744

Surge tank pressure cap replacement

10209742

SCR CONVERTER REPLACEMENT - AFTERTREATMENT SYSTEM

10209740

P20EE (diagnostic troubleshooting code) SOLUTION - NOX CONVERSION EFFICIENCY

10205939

P20EE (diagnostic troubleshooting code) SOLUTION - NOX CONVERSION EFFICIENCY

10176150

PREVOST VEHICLE DISINFECTION PROCEDURE Revision A

10176120

Accessory air filter replacement Replaces 642192

10175324

Repair instructions to address fault codes P20E892 Reductant Pressure Too Low - Performance orincorrect operation

10175320

Repair instructions to address fault codes P203F00 Reductant Level Low

10175318

Repair instructions to address fault codes P10CE97 Reductant Return: No Flow Detected - Componentor System Operation...

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Obstructed or Blocked

10175311

Repair instructions to address fault codes P029800

10175309

Repair instructions to address fault codes P207F-00; P20EE-00

10175248

Repair instructions to address fault codes P207F-00 - Reductant Quality

10175247

Repair instructions to address fault codes P008A-00; P0087-00

10174680

PREVOST VEHICLE DISINFECTION PROCEDURE

10160859

On vehicles with active code P20EE, perform the following checklist and operations.

Engine

14 bulletins
10238418

KIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE

10203698

ENGINE CONTROL MODULE (ECM) SOFTWARE UPDATE - Engine Cooling Strategy in High Altitude Operation Revision C: VIN...

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range in application box rearranged for H3 coaches

10203697

Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair From US10 to newer engine generation

10188231

INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK

10186398

Rev A: Mention added concerning DDC Series 60 engine SCA requirement

10184354

INTRODUCING A NEW ENGINE COOLANT INTO SERVICE

10180542

Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...

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Emissions

10180540

Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...

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Emissions

10175330

Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...

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Detected

10175326

Repair instructions to address fault codes P256000 Engine Coolant Level Low

10175321

Repair instructions to address fault codes P204713 Reductant Injection Valve Control Bank 1 Unit 1 Circuit Open

10175316

Repair instructions to address fault codes P107017 Gearbox Brake Valve (VAGB) - Circuit voltage above threshold

10175313

Repair instructions to address fault codes P052400 Engine Oil Pressure Too Low

10175312

Repair instructions to address fault codes P040200 Engine Exhaust Gas Recirculation 1 Valve PositionFlow Excessive...

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Detected

Electrical

11 bulletins
10177809

GENERAL HOISTING AND TOWING PROCEDURES Revision: B Updated 2.1 to show rubber chocks, secure front and rear.

10175329

Repair instructions to address fault codes U02A200 Lost Communication with Reductant Quality Module

10175328

Repair instructions to address fault codes U029E00 Lost Communication With NOx Sensor "B"

10175327

Repair instructions to address fault codes U029D00 Lost Communication With NOx Sensor "A"

10175325

Repair instructions to address fault codes P242A15 Exhaust Gas Temperature Sensor Bank 1 Sensor 3 - Circuit Short To...

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Battery or Open

10175323

Repair instructions to address fault codes P208464 Exhaust Gas Temperature Sensor Circuit Range/Performance Bank 1...

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Sensor 2 - Signal plausibility failure

10175322

Repair instructions to address fault codes P204A13 Reductant Pressure Sensor - Circuit Open

10175319

Repair instructions to address fault codes P203115 Exhaust Gas Temperature Sensor Bank 1 Sensor 2 - Circuit Short To...

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Battery or Open

10175314

Repair instructions to address fault codes P054415 Exhaust Gas Temperature Sensor Bank 1 Sensor 1 - Circuit Short To...

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Battery or Open

10173171

Added: Power cables for L.H.

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side alternator & fan drive breaker box

10160853

This instruction sheet explains how to perform alternator conversion, from Bosch to Delco Remy, on X3 vehicles equipped...

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with Electric Fan Drive

Steering

6 bulletins
10231093

STEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139

10214936

STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction

10213317

STEERING GATEWAY schematic

10189728

TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles.

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The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.

10161725

POWER STEERING PUMP DISCHARGE HOSE (PRESSURE) REPLACEMENT

10160851

This instruction sheet explains how to perform the replacement of the power steering pump discharge hose (PRESSURE)...

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#161335P or #160039, using kit #160127;

Transmission

5 bulletins
10186373

VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING

10186372

VOLVO I-SHIFT TRANSMISSION REPLACEMENT - DIFFERENCE BETWEEN CONNECTIONS AT THE TOP OF THE OIL FILTER HOUSING

10177808

JERKY, NOISY OR HARD TO TURN STEERING GEARBOX.

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HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox

10175317

Repair instructions to address fault codes P107575 Clutch System - Emergency position not reachable

10175315

Repair instructions to address fault codes P105998 Gearbox Oil Temperature Sensor - Component orsystem over temperature

HVAC & Climate

4 bulletins
10214935

CENTRAL HVAC MERV FILTERS INSTALLATION

10205938

An automated test is available to check the big HVAC superheat from the driver seat.

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This test is controlled by Multiplex, eliminating interventions and the need to take measures on the vehicle.

10199002

CENTRAL HVAC MERV FILTERS INSTALLATION REVA

10180589

UV LIGHTS INSTALLATION IN A/C COMPARTMENT

Suspension

3 bulletins
11003159

Sway bar collars improvement.

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Revision A : Add front sway bar support replacement and change bolts lenght.

10248275

SWAY BAR COLLARS IMPROVEMENT

10222380

TAG AXLE HUB FLANGE - ALTERNATE CAP SCREW

Pre-Delivery & Maintenance

3 bulletins
10199007

STORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.

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Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.

10179434

STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020

10174679

STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700

Software & Calibration

2 bulletins
10228667

Air Tanks Draining Sequence.

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Revision: B - General Update

10217314

STORAGE AND STARTUP GUIDELINES : part number updates

Brakes

2 bulletins
10213318

BRAKE PEDAL SEAL PLATE INSTALLATION KIT

10161731

PREVOST AWARE ADAPTIVE CRUISE BRAKING (ACB) - FLR20 & FLR21 RADAR SENSOR ALIGNMENT

Hybrid & EV

2 bulletins
10201839

P20EE (diagnostic troubleshooting code) SOLUTION - NOX CONVERSION EFFICIENCY Rev E: expiration date removed

10176961

STORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...

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611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831

Body & Paint

1 bulletin
10183373

The halogen fog lights have been replaced by led lights.

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Installation of the new lights is different. New supports to enable the beam to be adjusted with a screw when the bumper is closed (due to the precision required to perform the adjustment).

Lighting

1 bulletin
10162038

On the vehicles affected by this bulletin, the vehicle program might need to be upgraded to prevent batteries drain when...

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ISM (Intelligent Sleep Mode) is enabled.

Fuel System

1 bulletin
10160848

This instruction sheet shows how to install a flap over the diesel filling cap.