2010 Prevost H3-45 TSBs
151 Technical Service Bulletins across 16 categories
Categories
Engine
41 bulletinsKIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE
Improved bearings are now available to replace the original bearings used on some Prevost vehicles idler pulleys.
Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair From US10 to newer engine generation
Bendix M-32QR ABS modulator valve replaced by new M-40QR valve.
INTRODUCING A NEW ENGINE COOLANT INTO PREVOST SERVICE CENTER NETWORK
Rev A: Mention added concerning DDC Series 60 engine SCA requirement
INTRODUCING A NEW ENGINE COOLANT INTO SERVICE
Engine Exhaust Gas Recirculation Differential Pressure - Mechanical system not responding properly US13 US20...
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Emissions
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
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Engines
This insruction Sheet explains how to insall the Bosch HD10 24v-150a Alternator Conversion Kit ? Twin Bosch Mounted On...
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Volvo D13 Engine
This instruction sheet explains how to install an ELD interface kit on Pre-OBD Prevost Vehicles equipped with Volvo D13...
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Engines
On the vehicles affected by this bulletin, replace the engine harness as described in the following procedure.
This Maintenance Information explains that hose clamps with a smaller diameter are available to increase the adjustment...
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range at the upper and lower radiator flexible connections and at the oil cooler connections located under the turbocharger.
This Maintenance Information explains how to perform an inspection of the vehicle power cables.
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Power cables in poor condition can be the cause of failures and serious damages in the engine compartment.
This Maintenance Information presents an improved differential breather kit, identical to the one now used in production.
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This new breather incorporates a "J" shaped hose that prevents oil leakage and water ingestion while allowing the axle to vent.
On the vehicles affected by this bulletin, perform a software update of ECM (Engine Control Module) and ACM...
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(Aftertreatment Control Module) to provide improved temperature-related behaviour. The software will also change urea dosing valve behavior at shutdown and key-on. As an additional improvement, replace the urea dosing valve by an improved design. These hardware and software improvements aim to reduce the occurrence of clogging and shorting of the Urea Dosing Valve.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
Explains that improved bearings are now available to replace the original bearings used on some Prevost vehicles idler...
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pulleys.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
The Beru sensors used on Prevost vehicles to monitor tire pressure (TPMS system) are being replaced by new Huf sensors...
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and their corresponding stainless valves stems. Since the older and newer sensors are using different valve stems, replacement of a defective sensor on older vehicles will require the use of a new kit number (valve stem and sensor assembly). The table below provides a quick overview between the older and newer part numbers depending on wheel application.
This Instruction sheet explains how to prevent AC Copper Pipes Chaffing at Engine Bulkhead
This insruction Sheet explains how to insall the Bosch HD10 24v-150a Alternator Conversion Kit ? Twin Bosch Mounted On...
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Volvo D13 Engine
On the vehicles affected by this bulletin, perform a software update of ECM (Engine Control Module) and ACM...
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(Aftertreatment Control Module) to provide improved temperature-related behaviour. The software will also change urea dosing valve behavior at shutdown and key-on. As an additional improvement, replace the urea dosing valve by an improved design. These hardware and software improvements aim to reduce the occurrence of clogging and shorting of the Urea Dosing Valve.
PREVOST: WARRANTY INFORMATION PROVIDED REGARDING AVAILABILITY OF AN AUXILIARY COOLANT TANK, WHEN MAIN COOLANT SURGE...
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TANK FILLED WITH TOO MUCH COOLANT AND AUXILIARY COOLANT TANK PREVENTS SPILLAGE DUE TO EXPANSION. MODEL 2010-2013 H3-41, H3-45 COACHES, H3 VIP MOTORHOMES. *PE UPDATED 3/26/13. *PE
PREVOST: INFORMATION IS BEING PROVIDED REGARDING TWO PROCEDURE METHODS OF PINNING OR REPLACING THE DOUBLE IDLER GEAR,...
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ON CERTAIN VEHICLES ENGINE, THAT IS NECESSARY. *PE UPDATED 4/5/13. *PE
PREVOST: INFORMATION BEING PROVIDED REGARDING THE MODIFICATION OF D13 US07 ENGINES' IMPROVED BELT TENSIONER TO PROLONG BELT LIFE.
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*PE
PREVOST: VOLVO D13 ENGINE CORRECTION OF THE DRV CONTROL VALVE AIR SUPPLY CIRCUIT.
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*KB UPDATED ON 5/9/2012. *KB
PREVOST: VOLVO D13 ENGINE - TURBOCHARGER SMART REMOTE ACTUATOR (SRA) FAULTS.
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*KB
PREVOST: VOLVO D13 ENGINE OIL SEEPAGE AT UNIT INJECTOR HARNESS PASS-THROUGH FITTING.
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*KB
PREVOST: ADDITION OF SEALANT IN THE ENGINE COMPARTMENT.
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*KB
PREVOST: VOLVO D13 ENGINE - AFTERTREATMENT HYDROCARBON INJECTOR (AHI) FUEL LINE FITTINGS - PROPER TIGHTENING VERIFICATION.
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*KB
PREVOST: VOLVO D13 ENGINE EPA2010 - RETIGHTENING OF CONICAL INJECTOR YOKE SCREW.
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*KB
PREVOST: ENGINE OIL COOLER - COOLANT DUCT COVER LEAKING INSPECTION/REPLACEMENT WITH EGR COOLER RETROFIT.
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*KB
PREVOST: VOLVO D13 ENGINE HARNESS REPLACEMENT - OIL SEEPAGE AT UNIT INJECTOR PASS - THROUGH FITTING.
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*KB
PREVOST: RELOCATING THE DIESEL EXHAUST FLUID (DEF) HOSE AND ADDITION OF INSULATION TUBING INSIDE THE ENGINE COMPARTMENT.
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*KB
PREVOST: ON VOLVO D13 ENGINES DASHBOARD 'CHECK ENGINE' WARNING LAMP COULD COME ON DUE TO CODE PID 110.
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ALSO INCLUDED MODEL MTH XLL45E BUS MODEL YEAR 2009 *JS
PREVOST: CHECK IF VOLVO ENGINES ARE NOT EQUIPPED WITH 'DAVCO FUEL PRO 382' FILTER ARE FITTED WIH TWO FUEL FILTERS.
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*JS
PREVOST: ON VOLVO D13 ENGINES DASHBOARD 'CHECK ENGINE' WARNING LAMP COULD COME ON DUE TO CODE PID 171.
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ALSO INCLUDED MODEL MTH XLII-45E BUS SHELLS MODEL YEAR 2009. *JS
PREVOST: MODIFICATION OF THE AIR SUPPLY CIRCUIT FOR THE TP3-DC TRAILER BRAKE CONTROL VALVE.
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ALSO INCLUDED MODEL VIP MOTORHOMES MODEL YEARS 2007-2009; MODELS XLII MOTORHOMES AND ENTERTAINER XLII MODEL YEARS 2008-2009. *JS
PREVOST: INSPECTING THE RADIATOR FAN DRIVE MECHANISM SUPPORT ON A DETROIT DIESEL ENGINE.
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ALSO INCLUDED MODEL VIP-45 BUS MODEL YEARS 2001-2010; MODEL XLII MTH BUS MODEL YEARS 2008-2009. *JS
PREVOST: VOLVO D13 ENGINE: REPLACEMENT OF COPPER INJECTOR SLEEVE WITH CONICAL STAINLESS STEEL INJECTOR SLEEVE.
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*KB UPDATED 5/4/2012. *KB
Electrical
31 bulletinsBOSCH HD10 ALTERNATOR DIAGNOSTIC GUIDE Revision B To avoid replacement of alternators that are in fact in good...
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working order, perform the steps which follow to help you perform a more precise diagnosis.
Sound Selector replacement, VSS04 to VSS05; When replacing a vehicle sound selector model VSS04 with a new sound...
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selector model VSS05, an interface harness is required to connect the vehicle harness to the new sound selector model and a new VSS05 compatible radio unit must also be installed. This procedure describes the steps required to perform this update.
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR Revision H: Parts obsolete: 050303, 391028,...
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562112 Replaced by: 830165 24V RED TELLTALE LIGHT MODULE QTY: 1x 381594 BRACKET, TELLTALE QTY:1x 561540 TAB TERMINAL, ST,16-14,1/4 INS QTY: 2x New holes drilled for cooling pack relocation
Added: Power cables for L.H.
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side alternator & fan drive breaker box
This Instruction sheet explains how to perform an Electric Fan Drive Cooling System Conversion with Delco Remy...
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Alternator - H3 Series US10 To GHG17 Included
This Instruction sheet explains how to perform an Electric Fan Drive Cooling System Conversion with Delco Remy...
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Alternator - H3 Series US10 To GHG17 Included
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH DELCO REMY ALTERNATOR - H3 SERIES US10 up to GHG17
ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCH ALTERNATOR - H3 SERIES US10 COOLING SYSTEM
This Instruction sheet explains how to replace the ?MASTER ID? WITH ?MCM? Module
This Instruction sheet explains how to replace the "MASTER ID WITH MCM" Module
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
This Maintenance Information presents guidelines to help with the diagnosis of the Bosch HD10 alternators
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternators
On the vehicles affected by this bulletin, replace the LTD, relocate and replace the IR sensor as described in the...
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following procedure.
A new software version (v1.06) is available to update the CANtrak (Tire Pressure Monitoring System) module.
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This new version will allows a 10 min. delay before the ?SYSTEM ERROR NOT ALL TIRES MONITORED? message appears in the vehicle cluster when a tire pressure sensor loses its connection. NOTE: The new software version will only delays the cluster message, the CANtrak screen will still displays a ??? code for the corresponding pressure sensor.
When replacing a vehicle sound selector model VSS04 with a new sound selector model VSS05, an interface harness is...
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required to connect the vehicle harness to the new sound selector model and a new VSS05 compatible radio unit must also be installed. This procedure describes the steps required to perform this update.
On the vehicles affected by this bulletin, replace the Exhaust Gas Recirculation Venturi tube and sensor for an improved...
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design.
This Instruction Sheet explains how to replace power relay p/n 561991 with improved power relay p/n 564218 and relay...
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base p/n 564210
This internal instruction explains how to bench program the FMS gateway module used in the ELD (Electronic Logging...
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Device) interface kit for pre-OBD13 vehicles.
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
This Instruction sheet explains how to replace MASTER ID? WITH ?MCM? MODULE
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
This Instruction sheet explains how to remplace MASTER ID? WITH ?MCM? MODULE
This Maintneance informations presents an improved harness and wiring modification procedure to avoid certain fault...
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codes and messages.
This procedure explains how to perform a STARTER REMOVAL AND INSTALLATION, and does apply to Melco 105P70 starter part...
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number #21212425.
This Instruction sheet explains how to remplace MASTER ID? WITH ?MCM? Module
This Maintenance Information explains how to remove and install the Bosch HD10 (120A or 150A) alternator.
This instruction sheet explains how to use the Bosch HD10 24V-150A Alternator Conversion Kit
WHEN REPLACING A VEHICLE SOUND SELECTOR MODEL VSS04 WITH A NEW SOUND SELECTOR MODEL VSS05, AN INTERFACE HARNESS IS...
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REQUIRED TO CONNECT THE VEHICLE HARNESS TO THE NEW SOUND SELECTOR MODEL AND A NEW VSS05 COMPATIBLE RADIO UNIT MUST ALSO BE INSTALLED. THIS PROCEDURE DESCRIBES THE STEPS REQUIRED TO PERFORM THIS UPDATE.
PREVOST: REPLACING T1 BOSCH ALTERNATORS AND WATER PUMP BELT TENSIONERS.
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*KB
PREVOST: REPROGRAMMING OF I/O-A & I/O-B MODULES FOR IMPLEMENTATION OF THE ESSENTIAL FUNCTIONS TO OPERATE THE VEHICLE (BASIC LIMP-HOME FUNCTIONS).
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*KB
Other
23 bulletinsThe gasket thickness was increased from 1.5 mm to 3 mm to prevent interference between the collar ends, which previously...
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made it impossible to reach the specified tightening torque. Increasing the gasket thickness ensures sufficient clearance between the collar ends and thus guarantees optimal tightening.
H3 LAVATORY FAN RETROFIT KIT
Air Tanks Draining Sequence.
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Revision: A - Erroneous Secondary & Accessory tanks location.
Air Tanks Draining Sequence
H3 SERIES ENVIROCARE - IONS AIR SANITIZER
H3 SERIES ENVIROCARE - IONS AIR SANITIZER
Revision : A Torque value reduced
LAVATORY FAN RETROFIT KIT Applicable for H3 Series coaches from R-1012 (1994) Revision A: Added installation detail at...
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step 8
H3 DRIVERS PARTITION LITE INSTALLATION
SIGMA PASSENGER SEATS PARTITION KIT
PREVOST VEHICLE DISINFECTION PROCEDURE
HAND SANITIZER DISPENSER INSTALLATION
This instruction sheet explains how to install a GM Glove box Lock on H-Series vehicles
This instruction sheet explains how to install and adjust drag link # 660699
This instruction sheet explains how to install and adjust drag link # 660699
This instruction sheet explains how to install hatches with fan on H3 vehicles.
This instruction sheet explains how to install and adjust drag link # 660699
On the vehicles affected by this bulletin, a new and improved dipstick is available for installation.
This instruction sheet explains how to use the Bosch HD10 24V-150A Altenrator Conversion Kit
This instruction sheet explains how to install the Volvo Electronic Logging Device (ELD)
This Instruction Sheet explains how to replace 562489 Dimmer, using kit #069136
This conversion kit explains how to remove TGW1 from vehicles using Tech Tool, no manual VDA changes needed.
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This conversion kit will work for any vehicle equipped with TGW1 up to the VIN's listed on the bulletin.
PREVOST: INFORMATION BEING PROVIDED REGARDING THE REPLACEMENT OF DIPSTICK ON CERTAIN COACHES.
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MODELS 2009-2013 H3-45, H3-41, X3-45, XL11-45, X3-45. *PE
Fuel System
8 bulletinsThis instruction sheets explains how to replace the fuel tank on H-series vehicles.
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(Replacing older series tanks by newer model)
On the vehicles affected by this bulletin, the pre-heater exhaust tube may have been installed too close to the tag axle tire.
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Inspect tube position and make sure it has proper clearance with the tire. If not, move it away from the tire.
This Instruction Sheet does explain how to proceed to the Fuel Tank Replacement, from # 031868 tank by newer 030008...
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model.
This Maintenance Information explains how to inspect the Fuel Tank Cradle Mounting Screws on a yearly basis
PREVOST: JAMMED LATCH - RADIATOR DOOR AND DPF ACCESS DOOR.
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*KB
PREVOST: DIESEL PARTICULATE FILTER (DPF) ACCESS DOOR AIR GRILLE BONDING VERIFICATION.
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*KB
PREVOST: EXHAUST PIPE ANGLE BRACKET INSPECTION.
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*KB
PREVOST: PREHEATER EXHAUST PIPE HOLDING CLAMP MAY NOT BE PROPERLY POSITIONED.
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MAKE SURE THAT THE HOLDING CLAMP IS LOCATED ABOVE THE SPLASH GUARD AND NOT BENEATH. *JS
Transmission
7 bulletinsFAN CLUTCH PLATE BOLTS RE-TORQUING
JERKY, NOISY OR HARD TO TURN STEERING GEARBOX.
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HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
This Maintenance Information presentes the new method of locking the electromagnetic clutch in the event of a failure.
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These new electromagnetic clutches will feature locking tabs in replacement of the locking bolts.
This Maintrenance infomration explains that the Castrol Syntrans oil isn?t fully approved for 500 000 miles (800 000 km)...
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extended drain intervals on the Volvo I-Shift transmission. For this reason, this oil has been downgraded to regular drain intervals. Find below, a list of Volvo?s approved oils for extended drain as well as regular drain intervals.
On receiving your Kit Masters fan clutch you may notice a new method of locking the electromagnetic clutch in the event of a failure.
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These new electromagnetic clutches will feature locking tabs in replacement of the locking bolts. Applies to part number 550965; 550966 &550974.
On the vehicles affected by this bulletin, a software update for the Volvo I-Shift transmission is required.
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Software update has for effect to improve the gear change process to avoid clashing and wear on the split gear. This software update is necessary on all I-shift transmission up to but not including serial number 1100224372.
PREVOST: INSTALLIN AN AIR DEFLECTOR IN ORDER TO REDUCE AMBIENT TEMPERATURE AROUND LINNIG RADIATOR FAN GEARBOX.
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*KB
Steering
6 bulletinsSTEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
STEERING GATEWAY Revision A Cancel watch dog removal from EFD part of the instruction
TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles.
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The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.
This Instruction Sheet explains how to perform the first installation of Tie Rod 610052 on Prevost vehicles equipped...
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with Dana S82, S84 / S84U I-beam axles, 1994- today
Vehicles identified below are compatible with a new tie rod design.
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This new tie rod 610052 has updated ball joints and a fine adjuster sleeve. It replaces former drop type ball joint tie rods. Refer to IS-18091 for installation instructions. This document details maintenance inspection and toe-in adjustment with the new design tie rod.
This instruction sheet explains how to install the Tie Rod 610052.
Pre-Delivery & Maintenance
6 bulletinsSTORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
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Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020
STORAGE AND STARTUP GUIDELINES - ALL PREVOST VEHICLES & VOLVO 9700
This Service Center Instructions explains how to install the Prevost Ultimate Entertainment System
This Maintenance Information does explain how five year old vehicles and older should be subjected to a thorough...
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structural inspection.
PREVOST: FRONT AXLE LONGITUDINAL RADIUS ROD SUPPORTS - INSPECTION OF DOWEL PINS.
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*KB
Body & Paint
5 bulletinsLAVATORY COMPARTMENT SLIDING DOOR LATCH IMPROVEMENT
Plexiglass Shield Behind Driver H3 Series
This Maintenance Information explains that polyester reinforced silicone hoses and elbowscan be repalced by aramid...
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reinforced hoses and elbows for improved long term durability, and that constant torque hose clamps for silicone hoses with 5/8po, 3/4po, 7/8po, 1 1/8po and 1 3/8po inside diameter (I.D) can be replaced by new WAVE SEAL type constant torque hose clamps.
This Instruction Sheet explains how to install a wheel fender stainless steel protector
PREVOST: H3-41, H3-45 '2010 YEAR MODEL' FRONT PANEL RETROFIT.
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*JS
Suspension
4 bulletinsSway bar collars improvement.
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Revision A : Add front sway bar support replacement and change bolts lenght.
SWAY BAR COLLARS IMPROVEMENT
TAG AXLE HUB FLANGE - ALTERNATE CAP SCREW
RONT & TAG AXLE UNITIZED HUB BEARING END PLAY VERIFICATION AND REPLACEMENT
Lighting
4 bulletinsHalogen to LED fog light replacement kit.
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Revision: C - Advanced kits canceled
THIS INSTRUCTION SHEET EXPLAINS HOW TO REPLACE HALOGEN FOG LIGHT TO LED'S
On the vehicles affected by this bulletin, an auxiliary coolant tank is available.
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This auxiliary coolant tank will prevent spillage due to expansion when main coolant surge tank is filled with too much coolant. *This warranty bulletin does not apply to vehicles equipped with the plastic surge tank
Use this maintenance information procedure to resolve an undesired behaviour on 2008-2012 vehicles.
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In sleep mode, certain marker lights may remain illuminated.
HVAC & Climate
4 bulletinsCENTRAL HVAC MERV FILTERS INSTALLATION
CENTRAL HVAC MERV FILTERS INSTALLATION REVA
This Maintenance Information explains how to run a n Air Conditionning performance test
PREVOST: 12" BRUSHLESS CONDENSER FAN REPLACEMENT.
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MODELS INCLUDE XLII MTH, AND H3VIP MTH. MODEL YEARS ARE 2008-2011. *KB
Infotainment
4 bulletinsMP-1000 MULTIMEDIA PLAYER INSTALLATION
MESSAGE CENTER DISPLAY (MCD) REPLACEMENT
This instruction sheet explains how to replace the message center display (MCD)
This instruction sheet explains how to install latest radio models
Software & Calibration
3 bulletinsAir Tanks Draining Sequence.
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Revision: B - General Update
STORAGE AND STARTUP GUIDELINES : part number updates
PREVOST: KIDDE FIRE EXTINGUISHER CONTROL HEAD REPLACEMENT.
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*KB UPDATED 5/9/2012. *KB
Hybrid & EV
2 bulletinsH3 SERIES ENVIROCARE - IONS AIR SANITIZER REV A
STORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed ...
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611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831
Tires & Wheels
2 bulletinsTHIS INSTRUCTION SHEET EXPLAINS HOW TO RELOCATE THE WHEEL CHAIR LIFT PARCEL RACK FAN
On the vehicles affected by this bulletin, the equipment used to tighten the wheel lugs in a visit to one of our...
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Service Center between November 2014 and June 2015, was found to be out of specification, possibly delivering a torque value inferior to the specified 450 to 500 ft-lb (610 to 680 Nm). Please verify and correct as necessary the wheel lug torque on the concerned vehicles, or bring the vehicle at a Prevost Service Center for verification at your earliest convenience.
Brakes
1 bulletinThis instructions sheet explains how to program a Wabco Smart Trac ABS ECU.