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1999 Pontiac Sunfire TSBs

107 Technical Service Bulletins across 14 categories

Engine

29 bulletins
634811

SOME OWNERS MAY COMMENT ON HIGHER THAN EXPECTED ENGINE OIL CONSUMPTION.

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*TT

631251

CUSTOMERS MAY COMPLAIN ON A DRONE NOISE COMING FROM THE ENGINE AREA.

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*SLC

628900

SOME OWNERS MAY COMMENT ON HIGHER THAN EXPECTED ENGINE OIL CONSUMPTION, AND HAVING TO ADD OIL BETWEEN OIL CHANGES.

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*TT

628837

EXPERIENCING A DRONE NOISE COMING FROM THE ENGINE AREA.

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*TT

625380

CUSTOMERS MAY COMPLAIN OF EXCESSIVE OIL CONSUMPTION AND HAVING TO ADD OIL BETWEEN CHANGES.

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*JG

619370

OWNERS OF SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60, 4T60-E OR 4T65-E TRANSAXLES MAY COMMENT ON A GRINDING AND...

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/ OR GROWLING NOISE THAT IS NOTICEABLE WHEN STANDING IN PARK ON A HILL OR SLOPE WITH THE ENGINE RUNNING AND THE PARKING BRAKE NOT APPLIED. *TT

619017

SOME OWNERS MAY COMMENT ON A HISSING OR AIR RUSH NOISE BEING PRODUCED IN THE THROTTLE BODY.

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*TT

614379

EXHIBITING A RATTLE TYPE NOISE FROM GLOVE BOX DOOR OR KEY LOCK CYLINDER.

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*TT

613587

SOME CUSTOMERS MAY EXPERIENCE ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT AND CODE P0300 (GENERAL MISFIRE), WITH...

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DRIVEABILITY COMPLAINTS OF ENGINE MISFIRE, ROUGH IDLE AND HESITATION. **MR

612663

UPPER RADIATOR HOSE CONTACTS THE BATTERY TRAY, WHICH MAY RESULT IN ENGINE COLLANT LEAK, WITH A LOW COOLANT TELLTALE...

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(WARNING LAMP) ILLUMINATING ON THE INSTRUMENT CLUSTER. *MJS

612033

GENERAL MOTOR HAS DEDICED THAT CERTAIN VEHICLES EQUIPPED WITH 2.2L ENGINES (VIN 4), MAY EXHIBIT A CONDITION IN WHICH THE...

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UPPER RADITOR HOSE CONTACTS THE BATTERY TRAY. *TT

611249

SOME CUSTOMES MAY COMMENT ON A ROUGH ENGINE IDLE AND / OR MISFIRE.

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THE CHECK ENGINE LIGHT MAY OR MAY NOT BE ILLUMINATED AND DIAGNOSTIC TROUBLE CODE P0300 MAY OR MAY NOT BE SET UNDER ROUGHT IDLE CONDITIONS. *TT

608383

CAMPAIGN PARTS BULLETIN ON REPLACING THE THROTTLE VALVE CABLE.

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*TT

608380

SOME VEHICLES WITH 2.2L ENGINES MAY EXHIBIT A ENGINE / TRANSMISSION WHINE AT 2800 - 32000 RPM.

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*TT

607998

SUBJECT REGARDING ENGINEERING REQUEST FOR VEHICLES WITH 4T40E AND 4T45E TRANSAXLES WITH A CONDITION OF NO THIRD OR NO FOURTH GEAR.

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*TT

606274

INFORMATION ON INSPECTING AND REPLACING THE THROTTLE VALVE (TV) CABLE.

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*TT

606219

CUSTOMER SATISFACTION CAMPAIGN ON INSPECTING AND REPLACING THE THROTTLE VALVE CABLE.

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*TT

604333

CUSTOMERS MAY COMPLAIN OF COOLANT LEAKS, LOW COOLANT LIGHT 'ON', OVERHEATING, NO HEAT, NO START, OR ODORS EMITTED FROM THE AIR CONDITIONING SYSTEM.

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*TT

10190932

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels.

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GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility Outside Company later in this bulletin.

10190931

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels.

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GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility Outside Company later in this bulletin.

10115081

This Preliminary Information communication provides information to the technician about cooler line fittings that come...

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with the 4T65E General Motors remanufactured transmission may not be the same as Original equipment manufacturer quick connect verses inverted flare. Dealer will need to contact General Motors Technical Assistance Center for further assistance.

10023942

INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC...

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P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *NJ

10013000

IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE START POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT...

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FLOWS THROUGH THE IGNITION SWITCH AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS. *TT

10005595

SUNROOF WILL NOT OPEN OR CLOSE COMPLETELY DUE TO THE SUNROOF MOTOR.

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*TT

10005579

NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC...

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TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT

10002834

RATTLE/KNOCK NOISE WHEN TURNING WHILE DRIVING OVER ROUGH ROADS.

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*TT

10002392

NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC...

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TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT

10000759

ENGINEERING CHANGES TO THE VALVE BODY, PRESSURE REGULATOR VALVE, 2-3 ACCUMULATOR VALVE AND BORE FOR 2002-2003 MODEL YEAR...

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4T45E TRANSAXLES AND SUBSEQUENT OVERHAUL PROCEDURES WHICH AFFECT 1995-2001 MODEL YEAR TRANSAXLES. *TT

10000176

RATTLE / KNOCK NOISE WHEN TURNING WHILE DRIVING OVER ROUGH ROADS.

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*TT

Body & Paint

15 bulletins
622716

SUBJECT REGARDING REVISED INSTRUMENT PANEL CLUSTER (IPC) REPLACEMENT.

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NLM

614376

EXPERIENCING A RATTLE / SQUEAK IN RIGHT SIDE OF INSTRUMENT PANEL OR RIGHT FRONT DOOR TRIM PANEL SCRATCHED OR RIGHT SIDE...

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END OF INSTRUMENT PANEL CONTACTING DOOR TRIM PANEL. *TT

6092333

SOME CUSTOMERS MAY COMMENT THAT THE BLACK PLASTIC HOUSING AROUND THE OUTSIDE REAR VIEW MIRROR TURNS CHALKY OR IS DULL IN COLOR.

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*TT

6088948

ON SOME CONVERTIBLE MODELS, THE DOOR RATTLES WHEN CLOSING.

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*TT

608373

CONCERNS WITH THE LEFT HAND MANUAL MIRROR NOT ADJUSTING WHEN THE ADJUSTMENT LEVER IS MOVED.

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*TT

606062

CONDITIONS WITH WATER LEAK AT FRONT HEADER.

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*TT

603090

REAR COMPARTMENT (TRUNK) LID LATCH DIFFICULT TO UNLOCK / OPEN.

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*YC

10190934

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers.

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Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.

10190933

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers.

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Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.

10007178

SUNROOF SUPPLEMENTAL INFORMATION TO 03-08-67-009.*MR

10004981

JAMMED SUNROOF THAT WILL NOT OPEN OR A CLOSE COMPLETELY.

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GM VOICEMAIL LOG. *TT

10004339

MIRROR VIBRATES AT HIGHWAY SPEEDS.

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*TT

10004338

LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE.

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*TT UPDATE. *TT

10002878

PARTS AVAILABILITY FOR SUNROOF REPAIRS.

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*TT

10001851

INOPERATIVE MANUAL OUTSIDE REARVIEW MIRROR(S).

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*TT *JB

Other

9 bulletins
634803

SOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER.

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*TT

634710

SUBJECT REGARDING REVISED DIAGNOSTIC TROUBLE CODE P0140.

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*TT

628890

SOME OWNERS MAY COMMENT ON LEAKAGE OF A FEW DROPS OF COOLANT AFTER PARKING THEIR VEHICLE.

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*TT

618071

EXHIBITING A LOUD HOOT / WHISTLING NOISE AT START UP DURING COLD AMBIENT TEMPERATURE.

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*JB

6089996

SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60 OR 4T60-E TRANSXALES MAY COMMENT ON A GRINDING AND / OR GROWLING...

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NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *TT

606701

CUSTOMERS MAY COMPLAIN THAT THE FRONT SEAT SHOULDER BELT PLASTIC COVER WILL NOT STAY SNAPPED IN PLACE ON COUPE MODELS ONLY.

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*TT

606008

SUBJECT PERTAINING TO CORRECT COOLANT LEVEL FOR PROPER COOLING SYSTEM OPERATION.

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*TT

10011062

SQUEAKING NOISE IN FRONT END ON TURNS.

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*TT

10004280

SOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER.

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*TT

Fuel System

9 bulletins
628134

ONWERS MAY COMMENT ON A LIGHT HESITATION OR STUMBLE AFTER A COLD START AT TEMPERATURES BELOW APPROXIMATELY 50 DEGREEES FAHRENHEIT OR TEN DEGREES C.

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*TT

627484

INFORMATION REGARDING FUEL FILLER DOOR RECESSED INTO QUARTER PANEL.

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*YH

619357

SUBJECT REGARDING REVISED FUEL GAUGE INACCURATE OR INOPERATIVE DIAGNOSTIC PROCEDURE.

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*TT

10208027

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...

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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

10171318

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...

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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

10157018

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...

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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

10137901

This informational bulletin provides the technician with information on what E85 fuel may due to a non E85 vehicle.

10113443

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...

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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

10010629

CRANK NO START, LOW OR NO FUEL PRESSURE.

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*TT

Steering

7 bulletins
628094

SOME VEHICLES MAY EXHIBIT A CLUNK TYPE NOISE ESPECIALLY FELT IN THE STEERING WHEEL WHILE TURNING.

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*TT

619039

THIS MESSAGE CONCERNS VEHICLES EXHIBITING A CLUNK NOISE COMING FROM THE FRONT OF THE VEHICLE.

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CUSTOMERS MAY STATE THAT A CLUNK NOISE IS HEARD WHEN TURNING THE STEERING WHEEL. *TT

618179

INFORMATION ON DIAGNOSING CLUNK OR BUMP NOISE USUALLY HEARD WHEN TURNING EMITTING FROM THE FRONT OF THE VEHICLE.

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THIS CONDITION MAY ALSO BE FELT THROUGH THE STEERING WHEEL OF VEHICLE WITH THE CAR IN PARK OR MOVING SLOWLY AND THE STEERING WHEEL IS ROTATED FROM STOP TO STOP. *TT

618142

SOME OWNERS MAY COMMENT ON A HISS NOISE AT CLOSED THROTTLE ONLY.

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IT MAY SOUND SIMILAR TO A BELT NOISE OR A POWER STEERING PUMP NOISE WHEN IT IS COLD. *TT

618119

CUSTOMERS MAY COMPLAIN OF A CLUNK NOISE FROM FRONT END OF THE VEHICLE DURING TURNING MANEUVERS OR STEERING WHEEL ROTATION.

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*JB

618086

CONCERNS WITH CLUNK NOISE FROM FRONT OF VEHICLE TURNING MANEUVER / STEERING WHEEL ROTATION.*JB (LUBRICATE OR REPLACE...

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INTERMEDIATE SHAFT AS APPROPRIATE). UPDATED 10/05/07. *NJ UPDATED 4/1/08. *NJ UPDATED 7/1/2008 *PE

10008657

CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER/STEERING WHEEL ROTATION.

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*TT *NM

Infotainment

7 bulletins
10170494

This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with...

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Theftlock.

10168979

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.

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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code. The PI update to version D is to advise the unlock procedure is temporarily unavailable. E version update is to add administrative details.

10165876

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.

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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code. The PI update to version D is to advise the unlock procedure is temporarily unavailable.

10141381

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock.

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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.

10114947

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.

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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.

10114924

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.

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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.

10012745

INFORMATION ON ERROR CODES ON RADIO DISPLAY THEIR CAUSE AND CORRECTIVE ACTION.

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*EH

Electrical

6 bulletins
629502

SUBJECT REGARDING HESITATION OR STUMBLE ON THROTTLE APPLICATION AFTER COLD START (REPROGRAM PCM).

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*JG

6092323

SOME VEHICLES MAY EXHIBIT A CONDITION IN WHICH THE UPPER RADIATOR HOSE CONTACTS THE BATTERY TRAY.

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*TT

10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

10113258

This Preliminary Information communication provides information to the technician about vehicles that have a...

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Supplemental Inflatable Restraint lamp, Service Vehicle Soon lamp on and/or radio locked, possibly after module replacement. Technician will need to check for an incorrect or non-existent VIN number in modules that require them. Technician should ensure that all modules that are replaced are programmed per currently published Service Information. Technician should also check the Sensing and Diagnostic Module part number if it was replaced.

10009214

IGNITION CIRCUIT THERMAL EVENTS, THREE PHASE SAFETY RECALL 04002.

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GM VOICEMAIL EXPRESS. *TT

10007858

PRODUCT SAFETY RECALL IGNITION CIRCUIT THERMAL EVENTS.

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*MJ

Brakes

6 bulletins
613590

INFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES.

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**MR

607989

SUBJECT REGARDING REQUEST FOR CUSTOMER COMPLAINT VEHICLES WHICH HAVE A FRONT BRAKE SQUEAK / SQUEAL NOISE COMPLAINT.

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*TT

10023171

ABS PUMP RUNNING WHEN NOT NEEDED.

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*NJ

10009220

VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES.

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GM VOICEMAIL EXPRESS. *TT

10007816

ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS.

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*TT

10007293

ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS.

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*TT

Transmission

6 bulletins
6089949

SOME OWNERS OF CERTAIN VEHICLES BUILT PRIOR TO NOVEMBER 1, 1999 MAY COMMENT ON A NO THIRD AND FOURTH GEAR CONDITION.

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*TT

607563

CONCERNS WITH TRANSMISSION SLIPPING OR NOT GOING INTO REVERSE.

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*TT

10022926

CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR...

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STEERING WHEEL ROTATION (LUBRICATE INTERMEDIATE SHAFT [I-SHAFT]). *NJ

10019516

CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION.

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*TT

10017096

VEHICLE WILL NOT MOVE IN EITHER DIRECTION.

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TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT

10017086

4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES.

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*TT

Pre-Delivery & Maintenance

5 bulletins
10248444

Vehicle Recalls

10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

10166638

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

10154641

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

10138060

This warranty administration bulletin provides policy information with the field action courtesy transportation policy.

Suspension

3 bulletins
634877

THIS BULLETIN IS BEING ISSUED TO REVISE THE FRONT SUSPENSION FASTNER TIGHTENING SPECIFICATIONS.*TT

607580

SUBJECT PERTAINING TO FRONT AND / OR REAR STABILIZER SHAFT SQUAWK / SQUEAK NOISE.

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*TT

10006895

FRONT SUSPENSION STEER NOISE SMOOTH ROAD TURNS.

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*MR

Lighting

3 bulletins
628053

CUSTOMER CONCERN OF PREMATURE FOG LAMP FAILURE.

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*TT

10005527

SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.

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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LIGHT DUTY TRUCKS. *TT

10004278

SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.

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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LIGHT DUTY TRUCKS. *TT

Tires & Wheels

1 bulletin
622945

SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.

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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING THE 1996 THROUGH 2000 TOYOTA CAVALIER. *TT

Software & Calibration

1 bulletin
10082506

THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT...

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A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO CALIBRATION CONCERNS.