1999 Pontiac Sunfire TSBs
107 Technical Service Bulletins across 14 categories
Categories
Engine
29 bulletinsSOME OWNERS MAY COMMENT ON HIGHER THAN EXPECTED ENGINE OIL CONSUMPTION.
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*TT
CUSTOMERS MAY COMPLAIN ON A DRONE NOISE COMING FROM THE ENGINE AREA.
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*SLC
SOME OWNERS MAY COMMENT ON HIGHER THAN EXPECTED ENGINE OIL CONSUMPTION, AND HAVING TO ADD OIL BETWEEN OIL CHANGES.
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*TT
EXPERIENCING A DRONE NOISE COMING FROM THE ENGINE AREA.
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*TT
CUSTOMERS MAY COMPLAIN OF EXCESSIVE OIL CONSUMPTION AND HAVING TO ADD OIL BETWEEN CHANGES.
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*JG
OWNERS OF SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60, 4T60-E OR 4T65-E TRANSAXLES MAY COMMENT ON A GRINDING AND...
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/ OR GROWLING NOISE THAT IS NOTICEABLE WHEN STANDING IN PARK ON A HILL OR SLOPE WITH THE ENGINE RUNNING AND THE PARKING BRAKE NOT APPLIED. *TT
SOME OWNERS MAY COMMENT ON A HISSING OR AIR RUSH NOISE BEING PRODUCED IN THE THROTTLE BODY.
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*TT
EXHIBITING A RATTLE TYPE NOISE FROM GLOVE BOX DOOR OR KEY LOCK CYLINDER.
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*TT
SOME CUSTOMERS MAY EXPERIENCE ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT AND CODE P0300 (GENERAL MISFIRE), WITH...
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DRIVEABILITY COMPLAINTS OF ENGINE MISFIRE, ROUGH IDLE AND HESITATION. **MR
UPPER RADIATOR HOSE CONTACTS THE BATTERY TRAY, WHICH MAY RESULT IN ENGINE COLLANT LEAK, WITH A LOW COOLANT TELLTALE...
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(WARNING LAMP) ILLUMINATING ON THE INSTRUMENT CLUSTER. *MJS
GENERAL MOTOR HAS DEDICED THAT CERTAIN VEHICLES EQUIPPED WITH 2.2L ENGINES (VIN 4), MAY EXHIBIT A CONDITION IN WHICH THE...
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UPPER RADITOR HOSE CONTACTS THE BATTERY TRAY. *TT
SOME CUSTOMES MAY COMMENT ON A ROUGH ENGINE IDLE AND / OR MISFIRE.
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THE CHECK ENGINE LIGHT MAY OR MAY NOT BE ILLUMINATED AND DIAGNOSTIC TROUBLE CODE P0300 MAY OR MAY NOT BE SET UNDER ROUGHT IDLE CONDITIONS. *TT
CAMPAIGN PARTS BULLETIN ON REPLACING THE THROTTLE VALVE CABLE.
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*TT
SOME VEHICLES WITH 2.2L ENGINES MAY EXHIBIT A ENGINE / TRANSMISSION WHINE AT 2800 - 32000 RPM.
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*TT
SUBJECT REGARDING ENGINEERING REQUEST FOR VEHICLES WITH 4T40E AND 4T45E TRANSAXLES WITH A CONDITION OF NO THIRD OR NO FOURTH GEAR.
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*TT
INFORMATION ON INSPECTING AND REPLACING THE THROTTLE VALVE (TV) CABLE.
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*TT
CUSTOMER SATISFACTION CAMPAIGN ON INSPECTING AND REPLACING THE THROTTLE VALVE CABLE.
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*TT
CUSTOMERS MAY COMPLAIN OF COOLANT LEAKS, LOW COOLANT LIGHT 'ON', OVERHEATING, NO HEAT, NO START, OR ODORS EMITTED FROM THE AIR CONDITIONING SYSTEM.
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*TT
Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels.
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GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility Outside Company later in this bulletin.
Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels.
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GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility Outside Company later in this bulletin.
This Preliminary Information communication provides information to the technician about cooler line fittings that come...
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with the 4T65E General Motors remanufactured transmission may not be the same as Original equipment manufacturer quick connect verses inverted flare. Dealer will need to contact General Motors Technical Assistance Center for further assistance.
INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC...
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P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *NJ
IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE START POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT...
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FLOWS THROUGH THE IGNITION SWITCH AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS. *TT
SUNROOF WILL NOT OPEN OR CLOSE COMPLETELY DUE TO THE SUNROOF MOTOR.
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*TT
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC...
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TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT
RATTLE/KNOCK NOISE WHEN TURNING WHILE DRIVING OVER ROUGH ROADS.
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*TT
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC...
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TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT
ENGINEERING CHANGES TO THE VALVE BODY, PRESSURE REGULATOR VALVE, 2-3 ACCUMULATOR VALVE AND BORE FOR 2002-2003 MODEL YEAR...
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4T45E TRANSAXLES AND SUBSEQUENT OVERHAUL PROCEDURES WHICH AFFECT 1995-2001 MODEL YEAR TRANSAXLES. *TT
RATTLE / KNOCK NOISE WHEN TURNING WHILE DRIVING OVER ROUGH ROADS.
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*TT
Body & Paint
15 bulletinsSUBJECT REGARDING REVISED INSTRUMENT PANEL CLUSTER (IPC) REPLACEMENT.
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NLM
EXPERIENCING A RATTLE / SQUEAK IN RIGHT SIDE OF INSTRUMENT PANEL OR RIGHT FRONT DOOR TRIM PANEL SCRATCHED OR RIGHT SIDE...
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END OF INSTRUMENT PANEL CONTACTING DOOR TRIM PANEL. *TT
SOME CUSTOMERS MAY COMMENT THAT THE BLACK PLASTIC HOUSING AROUND THE OUTSIDE REAR VIEW MIRROR TURNS CHALKY OR IS DULL IN COLOR.
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*TT
ON SOME CONVERTIBLE MODELS, THE DOOR RATTLES WHEN CLOSING.
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*TT
CONCERNS WITH THE LEFT HAND MANUAL MIRROR NOT ADJUSTING WHEN THE ADJUSTMENT LEVER IS MOVED.
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*TT
CONDITIONS WITH WATER LEAK AT FRONT HEADER.
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*TT
REAR COMPARTMENT (TRUNK) LID LATCH DIFFICULT TO UNLOCK / OPEN.
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*YC
Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers.
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Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.
Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers.
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Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.
SUNROOF SUPPLEMENTAL INFORMATION TO 03-08-67-009.*MR
JAMMED SUNROOF THAT WILL NOT OPEN OR A CLOSE COMPLETELY.
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GM VOICEMAIL LOG. *TT
MIRROR VIBRATES AT HIGHWAY SPEEDS.
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*TT
LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE.
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*TT UPDATE. *TT
PARTS AVAILABILITY FOR SUNROOF REPAIRS.
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*TT
INOPERATIVE MANUAL OUTSIDE REARVIEW MIRROR(S).
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*TT *JB
Other
9 bulletinsSOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER.
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*TT
SUBJECT REGARDING REVISED DIAGNOSTIC TROUBLE CODE P0140.
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*TT
SOME OWNERS MAY COMMENT ON LEAKAGE OF A FEW DROPS OF COOLANT AFTER PARKING THEIR VEHICLE.
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*TT
EXHIBITING A LOUD HOOT / WHISTLING NOISE AT START UP DURING COLD AMBIENT TEMPERATURE.
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*JB
SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60 OR 4T60-E TRANSXALES MAY COMMENT ON A GRINDING AND / OR GROWLING...
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NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *TT
CUSTOMERS MAY COMPLAIN THAT THE FRONT SEAT SHOULDER BELT PLASTIC COVER WILL NOT STAY SNAPPED IN PLACE ON COUPE MODELS ONLY.
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*TT
SUBJECT PERTAINING TO CORRECT COOLANT LEVEL FOR PROPER COOLING SYSTEM OPERATION.
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*TT
SQUEAKING NOISE IN FRONT END ON TURNS.
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*TT
SOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER.
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*TT
Fuel System
9 bulletinsONWERS MAY COMMENT ON A LIGHT HESITATION OR STUMBLE AFTER A COLD START AT TEMPERATURES BELOW APPROXIMATELY 50 DEGREEES FAHRENHEIT OR TEN DEGREES C.
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*TT
INFORMATION REGARDING FUEL FILLER DOOR RECESSED INTO QUARTER PANEL.
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*YH
SUBJECT REGARDING REVISED FUEL GAUGE INACCURATE OR INOPERATIVE DIAGNOSTIC PROCEDURE.
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*TT
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...
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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...
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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...
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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
This informational bulletin provides the technician with information on what E85 fuel may due to a non E85 vehicle.
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for...
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the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
CRANK NO START, LOW OR NO FUEL PRESSURE.
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*TT
Steering
7 bulletinsSOME VEHICLES MAY EXHIBIT A CLUNK TYPE NOISE ESPECIALLY FELT IN THE STEERING WHEEL WHILE TURNING.
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*TT
THIS MESSAGE CONCERNS VEHICLES EXHIBITING A CLUNK NOISE COMING FROM THE FRONT OF THE VEHICLE.
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CUSTOMERS MAY STATE THAT A CLUNK NOISE IS HEARD WHEN TURNING THE STEERING WHEEL. *TT
INFORMATION ON DIAGNOSING CLUNK OR BUMP NOISE USUALLY HEARD WHEN TURNING EMITTING FROM THE FRONT OF THE VEHICLE.
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THIS CONDITION MAY ALSO BE FELT THROUGH THE STEERING WHEEL OF VEHICLE WITH THE CAR IN PARK OR MOVING SLOWLY AND THE STEERING WHEEL IS ROTATED FROM STOP TO STOP. *TT
SOME OWNERS MAY COMMENT ON A HISS NOISE AT CLOSED THROTTLE ONLY.
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IT MAY SOUND SIMILAR TO A BELT NOISE OR A POWER STEERING PUMP NOISE WHEN IT IS COLD. *TT
CUSTOMERS MAY COMPLAIN OF A CLUNK NOISE FROM FRONT END OF THE VEHICLE DURING TURNING MANEUVERS OR STEERING WHEEL ROTATION.
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*JB
CONCERNS WITH CLUNK NOISE FROM FRONT OF VEHICLE TURNING MANEUVER / STEERING WHEEL ROTATION.*JB (LUBRICATE OR REPLACE...
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INTERMEDIATE SHAFT AS APPROPRIATE). UPDATED 10/05/07. *NJ UPDATED 4/1/08. *NJ UPDATED 7/1/2008 *PE
CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER/STEERING WHEEL ROTATION.
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*TT *NM
Infotainment
7 bulletinsThis informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with...
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Theftlock.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.
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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code. The PI update to version D is to advise the unlock procedure is temporarily unavailable. E version update is to add administrative details.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.
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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code. The PI update to version D is to advise the unlock procedure is temporarily unavailable.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock.
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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.
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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock.
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Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.
INFORMATION ON ERROR CODES ON RADIO DISPLAY THEIR CAUSE AND CORRECTIVE ACTION.
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*EH
Electrical
6 bulletinsSUBJECT REGARDING HESITATION OR STUMBLE ON THROTTLE APPLICATION AFTER COLD START (REPROGRAM PCM).
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*JG
SOME VEHICLES MAY EXHIBIT A CONDITION IN WHICH THE UPPER RADIATOR HOSE CONTACTS THE BATTERY TRAY.
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*TT
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
This Preliminary Information communication provides information to the technician about vehicles that have a...
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Supplemental Inflatable Restraint lamp, Service Vehicle Soon lamp on and/or radio locked, possibly after module replacement. Technician will need to check for an incorrect or non-existent VIN number in modules that require them. Technician should ensure that all modules that are replaced are programmed per currently published Service Information. Technician should also check the Sensing and Diagnostic Module part number if it was replaced.
IGNITION CIRCUIT THERMAL EVENTS, THREE PHASE SAFETY RECALL 04002.
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GM VOICEMAIL EXPRESS. *TT
PRODUCT SAFETY RECALL IGNITION CIRCUIT THERMAL EVENTS.
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*MJ
Brakes
6 bulletinsINFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES.
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**MR
SUBJECT REGARDING REQUEST FOR CUSTOMER COMPLAINT VEHICLES WHICH HAVE A FRONT BRAKE SQUEAK / SQUEAL NOISE COMPLAINT.
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*TT
ABS PUMP RUNNING WHEN NOT NEEDED.
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*NJ
VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES.
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GM VOICEMAIL EXPRESS. *TT
ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS.
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*TT
ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS.
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*TT
Transmission
6 bulletinsSOME OWNERS OF CERTAIN VEHICLES BUILT PRIOR TO NOVEMBER 1, 1999 MAY COMMENT ON A NO THIRD AND FOURTH GEAR CONDITION.
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*TT
CONCERNS WITH TRANSMISSION SLIPPING OR NOT GOING INTO REVERSE.
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*TT
CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR...
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STEERING WHEEL ROTATION (LUBRICATE INTERMEDIATE SHAFT [I-SHAFT]). *NJ
CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION.
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*TT
VEHICLE WILL NOT MOVE IN EITHER DIRECTION.
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TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT
4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES.
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*TT
Pre-Delivery & Maintenance
5 bulletinsVehicle Recalls
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
This warranty administration bulletin provides policy information with the field action courtesy transportation policy.
Suspension
3 bulletinsTHIS BULLETIN IS BEING ISSUED TO REVISE THE FRONT SUSPENSION FASTNER TIGHTENING SPECIFICATIONS.*TT
SUBJECT PERTAINING TO FRONT AND / OR REAR STABILIZER SHAFT SQUAWK / SQUEAK NOISE.
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*TT
FRONT SUSPENSION STEER NOISE SMOOTH ROAD TURNS.
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*MR
Lighting
3 bulletinsCUSTOMER CONCERN OF PREMATURE FOG LAMP FAILURE.
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*TT
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.
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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LIGHT DUTY TRUCKS. *TT
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.
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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LIGHT DUTY TRUCKS. *TT
Tires & Wheels
1 bulletinSOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND.
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THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING THE 1996 THROUGH 2000 TOYOTA CAVALIER. *TT
Software & Calibration
1 bulletinTHIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT...
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A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO CALIBRATION CONCERNS.