2025 Peterbilt 537 TSBs
36 Technical Service Bulletins across 11 categories
Categories
Electrical
6 bulletinsEaton service bulletin TAIB-1026 instructs dealers to update the master switch module (MSM) software.
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The update must be completed before performing a DAVIE4 Learn dash switches procedure to fix intermittent dash switch functionality.
CARB Label Procedure Update The repair procedure removes the aftermarket change request, adds GHG label inspection, and...
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directs dealers to open a TCS365 case to order new labels. Warranty codes for inspection and label replacement have been updated. Certain Battery Electric Vehicles that are subject to California Air Resources Board (CARB) regulations have GHG labels that are missing the CARB Enhanced EV and FCEV Statement.
Parts and procedures are now available for all affected chassis equipped with Vehicle Electronic Control Unit (VECU)...
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part number Q21-1157-013-011 / Q21-1157-013-013 / Q21-1157-002-002 / Q21-1157-004-004 / Q21-1157-006-006 / Q21-1157-009-009. See attached Parts Matrix for required parts per chassis.
Certain Battery Electric Vehicles that are subject to California Air Resources Board (CARB) regulations have Vehicle...
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Emissions Control Information (VECI) labels that are missing the CARB Enhanced EV and FCEV Statement.
All EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage...
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confirmed correct before updating the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and installation instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins bulletin C7014 in the procedure section for ordering emissions labels.
TCS case requirements for EMUX software and PACCAR MX Pack 2 injector upfit have been removed.
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Software has been campaigned for both processes, and software assistance is no longer required. All EMUX jumper harness retrofit procedures have been updated to include a soft reverification step and procedures for 520, 567 car carrier, and 2.1m MD have been updated to include R&R procedures for VECU3. Parts Matrix has been updated VECU3 has been added to numerous chassis.
Transmission
6 bulletinsUpdated Sheppard Steering Gear Classification Tool link in Inspection Procedure
An improved transmission bracket is now available for replacement on certain chassis equipped with a PACCAR TX-12...
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transmission, featuring a more durable design for enhanced long-term performance.
KW: A Transmission Control Module (TCM) software update is now available for certain T280, T380, T480, T680, T880, and...
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W990 chassis with PACCAR TX-12 and TX-18 transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails. PB: A Transmission Control Module (TCM) software update is now available for certain Model 537, 548, 567, 579, and 589 chassis with PACCAR TX-12 and TX-18 transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails.
Fix-As-Fail Certain Model 535, 536, 537, and 548 chassis equipped with a PACCAR TX-8 transmission received transmission...
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software with an incorrect variable. This software issue may cause DTC 521215-2 to set, the Transmission Dash Light to Illuminate, and shifting to be restricted. A software update is now available to fix the issue. Fix-as-Fail start date: 03/19/2025.
Information Only New tools are required to support PACCAR TX-8 / ZF transmissions.
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Part numbers E0l-1012 (Adapter, Jack TX-8), E0l-1014 (Front Seal Installer), and E0l-1015 (Rear Seal Installer) are currently available to order
This Bulletin contains parts ordering and replacement procedures for Steering Gears identified as SUSPECT under 24PBC ONLY.
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Steering Gears repaired under this bulletin MUST be entered into the Serial Number Tracking Form for 24PBC.
Software & Calibration
5 bulletinsThe verbiage in the Introduction section has been updated.
The repair procedure has been updated to include diagnostic steps.
"KW: A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair...
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procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has been updated with additional note boxes for clear instructions."
Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.
As of 03/25/2025, this campaign has resumed.
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Software updates are now available to complete this campaign.
Lighting
5 bulletins"KW & PB: New software is available for download.
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The DAVIE4 cache must be cleared before attempting to reprogram a chassis that is experiencing problems to ensure the latest version of software is installed. Follow all steps in the attached procedures before submitting a TCS case."
Safety Recall The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537, 548, and 567 chassis may not function...
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and can be reset only by a key cycle. This issue may result in non-compliance with FMVSS/CMVSS 101 and 108. Affected chassis must have the Vehicle Soft ware updated.
This bulletin contains secondary inspection procedures and part replacement procedures for tie-rods identified as SUSPECT under 24PBGB ONLY.
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Certain chassis that have completed 24PBGB inspection with GOOD results but have not filed warranty claims to close out the campaign in SIR will need to file a claim and close out 24PBGD. Secondary inspection and replacement procedures are now available through this bulletin for parts found to be SUSPECT in the 24PBGB Safety Recall. Customers will be advised NOT TO DRIVE TRUCKS until this remedy is completed.
Safety Recall Campaign start date: 6/17/2024 This bulletin contains secondary inspection procedures and part replacement...
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procedures for drag links identified as SUSPECT under 24PBGA ONLY. Certain chassis that have completed 24PBGA inspection with GOOD results but have not fi led warranty claims to close out the campaign in SIR will need to fi le a claim and close out 24PBGC. Secondary inspection and replacement procedures are now available through this bulletin for parts found to be SUSPECT in the 24PBGA Safety Recall. Customers will be advised NOT TO DRIVE TRUCKS until this remedy is completed.
This bulletin contains secondary inspection procedures and part replacement procedures for tie-rods identified as SUSPECT under 24PBGB ONLY.
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Certain chassis that have completed 24PBGB inspection with GOOD results but have not filed warranty claims to close out the campaign in SIR will need to file a claim and close out 24PBGD. Secondary inspection and replacement procedures are now available through this bulletin for parts found to be SUSPECT in the 24PBGB Safety Recall. Customers will be advised NOT TO DRIVE TRUCKS until this remedy is completed.
Engine
4 bulletinsThere is an update to the CARB Base Emissions Warranty Limits table and Manufacturers Warranty Coverage section in...
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certain Engine Model Year (EMY) 2024-2026 PX-7 and PX-9 Operators Manuals.
Procedures are now available for Phase 1 chassis equipped with Internal Combustion Engines (ICE) and Vehicle Electronic...
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Control Unit (VECU) part number Q21-1157-013-011 / Q21-1157-013-013. Parts and procedures for Phase 2 chassis will be available at a later date. This bulletin will be updated at that time. Please refer to the condition section for more details. Certain Ethernet Multiplexed Architecture (EMUX) chassis fail to conform to Federal and Canada Motor Vehicle Safety Standards (FMVSS/CMVSS) No. 108. Delayed or unsteady illumination of the vehicles stop lamps, reverse lamps, turn signal lamps and inadvertent change in headlamp illumination or lift axle position may"
"Safety Recall Interim Notification The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537, 548, and 567...
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chassis may not function and can be reset only by a key cycle. This issue may result in non-compliance with US Federal Motor Vehicle Safety Standards (FMVSS) or Canadian Motor Vehicle Safety Standards (CMVSS) 101 and 108. This bulletin will be updated when software and programming procedures are available."
On certain Peterbilt, New Medium Duty chassis that are equipped with the optional engine intake air Pre-Filter (option...
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code 3281830) the Pre-Filter may become clogged and cause premature failure/breach of the primary intake air filter. In some cases, a failed/breached primary filter can result in unusually high engine RPMs and high crankcase pressure. However, a failed/breached primary filter may not exhibit any of these symptoms. The immediate fix for this issue is to modify the Pre-Filter by removing the filter media from the base plate, and then reinstalling the modified Pre-Filter base plate.
Steering
4 bulletins"Safety Recall Parts and repair procedures are now available.
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Certain Meritor 10-16K and 18-23K Front Steer Drive Axles may have insufficient wheel bearing grease. Insufficient lubrication in the wheel bearing may cause the wheel hub to overheat and become damaged, which may increase the risk of a crash or thermal event . The driver may hear noise, excessive steering play, and/or smoke from the front wheel.
INTERIM Safety Recall Certain Meritor 10-16K and 18-23K Front Steer Drive Axles may have insuffi cient wheel bearing grease.
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Insuffi cientlubricati on in the wheel bearing may cause the wheel hub to overheat and become damaged, which may increasethe risk of fi re. The driver may hear noise, excessive steering play, and/or smoke from front wheel. INTERIM Safety Recall start date: 12/12/2024
Safety Recall Certain model year 2025 Peterbilt 220, 536, 537, 548, 567, 579, and 589 chassis may have a tie-rod with a...
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ball stud that does not meet hardness specification. The ball stud may fracture, leading to a loss of steering and reduced vehicle control, increasing the risk of a crash. Customers will be advised NOT TO DRIVE TRUCKS until the remedy is completed.
Safety Recall Certain model year 2025 Peterbilt 536, 537, and 548 vehicles may have a drag link with a ball stud that...
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does not meet hardness specification. The ball stud may fracture, leading to a loss of steering and reduced vehicle control, increasing the risk of a crash. Customers will be advised NOT TO DRIVE TRUCKS until the remedy is completed.
Fuel System
2 bulletinsCummins TSB 210203 has been updated to remove the PACCAR suction side fuel filter part number from Table 1 as the filter...
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is no longer compatible.
CARB Emission s Manufacturer Warranty term and/or kilometers conversion displayed in certain EMY 2022-2023 PX-7 or PX-9...
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Operators Manuals are incorrect.
Other
1 bulletin"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.
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2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."
Body & Paint
1 bulletinTroubleshooting procedures for 2.1m cab power windows are now available.
Pre-Delivery & Maintenance
1 bulletinA new Recommended Repair has been added.
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It must be used if safety recall 25PACF is performed prior to or at the same time as this repair since the 25PACF remedy also satisfies this safety recall.
Brakes
1 bulletinSafety Recall Updated software and procedures are now available.
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Certain Vehicle Model Year 2021-2025 Peterbilt chassis configured for trailer towing require a software update for the Bendix EC80 ABS ECU. Software update procedures for certain Battery-Electric Vehicles (BEV) and EC80 ABS ECU part numbers are not yet available. This bulletin will be updated when software update procedures are available for these chassis. Safety Recall publish date: 1/10/25