2021 Peterbilt 536 TSBs
30 Technical Service Bulletins across 10 categories
Categories
Engine
9 bulletinsThe right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.
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Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
Info Only Unnecessary starter replacements can result from customer complaints regarding engine starting issues.
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A new Starter Troubleshooting Guide has been created to provide a comprehensive list of starting system checks, which should reduce unnecessary starter replacements and associated warranty claims. Engine starting system warranty claims now require a completed Starter Checklist, a Battery Pack Midtronics Report, and a Cable Drop Midtronics Report. Claims filed without these documents may be denied.
On certain Peterbilt, New Medium Duty chassis that are equipped with the optional engine intake air Pre-Filter (option...
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code 3281830) the Pre-Filter may become clogged and cause premature failure/breach of the primary intake air filter. In some cases, a failed/breached primary filter can result in unusually high engine RPMs and high crankcase pressure. However, a failed/breached primary filter may not exhibit any of these symptoms. The immediate fix for this issue is to modify the Pre-Filter by removing the filter media from the base plate, and then reinstalling the modified Pre-Filter base plate.
Certain 536, 537, 548, and 567 chassis built with 2.1m Medium Duty End of Frame Trailer Connections and Tractor...
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Protection Valves may not meet the standard trailer brake release timing requirements by 0.5 seconds. A delay in the trailer brake release may create momentary instability to the trailer and increase the risk of a crash.
Certain 536, 537, and 548 chassis built with 2.1m Medium Duty End of Frame Trailer Connections may exceed the standard...
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trailer brake release timing requirements by 0.5 seconds due to the size of the tractor protection valve fitting and hose. A delay in the trailer brake release can create instability to the trailer and increase the risk of a crash.
Safety Recall The brake pedal plunger which connects the brake pedal to the brake valve may dislodge after the pedal is...
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fully depressed, and rapidly released (side slip foot brake release). If the plunger in the brake pedal assembly dislodges the driver may be unable to apply the service brakes, which may increase the risk of a crash.
This campaign is the final opportunity to replace the oil filter screw cap to reduce occurrences of broken bypass valve tabs.
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Broken oil valve tabs can cause oil flow obstruction to critical engine parts, resulting in serious engine damage. Customers that do not receive this repair may be responsible for progressive engine damage caused by broken oil bypass valve tabs.
Info Only - PACCAR is introducing Over-the-Air (OTA) software updates for engine MY17 and newer chassis equipped with...
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Cummins X15, X12, ISX12, ISX12N, L9N, PX-7, and PX-9 engines The technology will leverage the existing Remote Diagnostic cs hardware to deliver secure software updates remotely. This will reduce downtime and save on maintenance costs for eligible vehicles.
Information Only: Due to differences between the PACCAR MX-11 or MX-13 2021A and 2021B engines, technicians must be able...
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to identify which of these engines are in a chassis.
Software & Calibration
6 bulletinsThe verbiage in the Introduction section has been updated.
"KW: A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair...
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procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has been updated with additional note boxes for clear instructions."
Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.
The Parts section has been updated to clarify that freight charges for safety recall orders should not be passed on to...
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the end customer.
As of 03/25/2025, this campaign has resumed.
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Software updates are now available to complete this campaign.
The service information for Bendix Air Dryer maintenance is being updated to include new procedures.
Fuel System
3 bulletinsCummins TSB 210203 has been updated to remove the PACCAR suction side fuel filter part number from Table 1 as the filter...
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is no longer compatible.
Due to major data carriers phasing out 3G networks, chassis currently utilizing first generation Peoplenet Mobile...
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Gateway (PMG001) will experience severe 3G service degradation as early as January of 2022. Chassis currently utilizing 3G antennas as a primary antenna may experience this degradation.
A DPF regeneration two-position switch parameter is causing inhibited DPF regeneration.
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A parameter update, via Cummins Insite, restores proper DPF regeneration function.
Brakes
3 bulletinsSafety Recall Updated software and procedures are now available.
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Certain Vehicle Model Year 2021-2025 Peterbilt chassis configured for trailer towing require a software update for the Bendix EC80 ABS ECU. Software update procedures for certain Battery-Electric Vehicles (BEV) and EC80 ABS ECU part numbers are not yet available. This bulletin will be updated when software update procedures are available for these chassis. Safety Recall publish date: 1/10/25
Safety Recall Work Brake May Unintentionally Disengage NHTSA ID: 21V906, TC: 2021-713.
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The work brake (also known as winch brake) may unintentionally disengage during winching operations, releasing the service brakes, increasing the risk of crash or injury. The VECU software will be updated to correctly set the speed interlock parameter.
A vinyl camouflage wrap was applied to new model 536, 537, and 548 cabs built during the validation phase of the new product launch.
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The purpose of the wrap was to protect the confidentiality of the trucks until the unveiling.
Transmission
3 bulletinsInformation Only New tools are required to support PACCAR TX-8 / ZF transmissions.
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Part numbers E0l-1012 (Adapter, Jack TX-8), E0l-1014 (Front Seal Installer), and E0l-1015 (Rear Seal Installer) are currently available to order
INTERIM Safety Recall Parts are not currently available for this safety recall.
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This bulletin will be updated once repair parts are available. The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the transmission may result in the vehicle becoming disabled after it comes to a stop thereby increasing the risk of crash or injury. A transmission fault will appear on the dash display if communication is lost.
chassis with a PACCAR TX-8 transmission without cruise control may have active transmission faults 86-2 and 595-2.
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These faults do not affect the operation of the transmission and can be ignored.
Other
2 bulletins"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.
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2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."
21PBN LNG/CNG Methane Detecti on System Will Not Warn Operator if System Loses Power NHTSA ID:21V00N, TC: 2021-793
Body & Paint
1 bulletinTroubleshooting procedures for 2.1m cab power windows are now available.
Tires & Wheels
1 bulletinInterim Safety Recall Methane detection system will not warn the operator if the system loses power.
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The driver could be unaware of an issue with the methane detection system or excessive methane present, increasing the risk of a fire, crash and/or personal injury. The repair procedure will be added when it is available.
Electrical
1 bulletinFix-As-Fail Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available.
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As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a vehicle to continue operation with a failed DEF sensor by disabling the DEF sensor diagnostics.
Steering
1 bulletinInformation Only - Power steering reservoir cap may separate during removal when it is pulled upward instead of twisted.