2002 Nissan Frontier TSBs
75 Technical Service Bulletins across 13 categories
Categories
Engine
17 bulletinsSUBJECT REGARDING COOLANT LEAK FROM INTAKE MANIFOLD WATER OUTLET.
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*JG
SUBJECT REGARDING COOLANT LEAK FROM INTAKE MANIFOLD WATER OUTLET.
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*JG
SUBJECT REGARDING VG33 SUPERCHARGER MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0103 WITH LOW POWER.
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*JG
INFORMATION ON VG33 SUPERCHARGER MALFUNCTION INDICATOR LIGHT ON, DIAGNOSTIC TROUBLE CODE P0103 WITH LOW POWER.*JB
SUBJECT REGARDING KNOCKING NOISE ABOVE IDLE (800-1100 RPM).
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*YD
SOME VEHICLES MAY EXHIBIT MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0130 STORED, LOSS OF ENGINE POWER.
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*TT
SOME VEHICLES MAY EXHIBIT A MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0402 (EGRC / BPT VALVE) STORED.
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*TT
CERTIFICATION LABEL AND VIN PLATE REPLACEMENT SERVICE INFORMATION Because of collision damage or other vehicle repair, a...
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replacement Certification Label or VIN Plate/Label may be needed. HINT: Certification Label = FMVSS (Federal Motor Vehicle Safety Standards) label. These items may be available from Nissan by request if certain criteria are met. This bulletin lists the criteria and provides an application form for such replacements. The VIN Plate/Label (metal plate or vinyl label) is attached to the instrument panel or body on the driver side at the base of the windshield (see Figure 1). The Certification Label (vinyl adhesive label) is located on the lower area of the driver side B-Pillar (see Figure 1).
CERTIFICATION LABEL AND VIN PLATE REPLACEMENT SERVICE INFORMATION Because of collision damage or other vehicle repair, a...
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replacement Certification Label or VIN Plate/Label may be needed. HINT: Certification Label = FMVSS (Federal Motor Vehicle Safety Standards) label. These items may be available from Nissan by request if certain criteria are met. This bulletin lists the criteria and provides an application form for such replacements. The VIN Plate/Label (metal plate or vinyl label) is attached to the instrument panel or body on the driver side at the base of the windshield (see Figure 1). The Certification Label (vinyl adhesive label) is located on the lower area of the driver side B-Pillar (see Figure 1).
VEHICLE KEY NOT DETECTED / AUTHENTICATED, ENGINE WILL NOT START This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
VEHICLE KEY NOT DETECTED / AUTHENTICATED, ENGINE WILL NOT START This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), some States may require the System Readiness Test (SRT) status be checked.
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- The SRT is used to indicate whether the engine control module (ECM) has completed self diagnosis of major emissions systems and components. - In these instances the State may require completion of the SRT before permitting the emissions inspection to proceed. Refer to this Bulletin for further details.
NISSAN: VENT CONTROL VALVE REPLACEMENT.
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WHEN REPLACING THE EVAP CANISTER VENT CONTROL VALVE FOR REASON: USE THE ONE LISTED ON PAGE 2; FOR VENT CONTROL VALVE REPLACEMENT PROCEDURE, REFER TO THE APPROPRIATE SECTION OF THE ELECTRONIC SERVICE MANUALS (ESM; WHEN INSTALLING THE NEW VALVE, DO NOT ADD ANY LUBE TO ITS O RING; FOR FRONTIER (D40 SERIES) ONLY, INSTALL THE PROTECTOR LISTED IN PARTS INFORMATION. *PE INCLUDES 2005-09 FRONTIER. UPDATED 12/8/10. *PE
NISSAN: THE 12 VOLT BATTERY IS AN IMPORTANT PART OF THE VEHICLE ELECTRICAL SYSTEM AND IS REQUIRED TO STAY CONNECTED WHEN THE ENGINE IS RUNNING.
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TO PREVENT DAMAGE TO VEHICLE ELECTRONIC COMPONENTS FOLLOW THE INSTRUCTIONS/CAUTIONS. NO MODEL YEARS LISTED. *PE
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE U1000 OR U1010 STORED IN ENGINE CONTROL UNIT.
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*AK
SUPERCHARGER NOISE AT IDLE AND LACK OF POWER.
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*TT
OIL LEAK FROM FRONT OF TRANSFER CASE.
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*TT
Body & Paint
13 bulletinsSUBJECT REGARDING DOOR AJAR WARNING LIGHT DIMLY LIT.
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*JG
WINDOW GLASS WARRANTY INFORMATION This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
REMOVING FOREIGN MATERIAL FROM THE WINDOW GLASS This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
WINDSHIELD CRACKING This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
REMOVING FOREIGN MATERIAL FROM THE WINDOW GLASS This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
WINDSHIELD CRACKING This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
SERVICE INFORMATION Windshield "foreign material" that is on the surface of the glass in some cases can be cleaned...
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off with a very particular type and grade of steel wool. * Most any foreign material on the surface of the Windshield can be cleaned off by using #0000 super fine steel wool. >The #0000 grade super fine steel wool can be found in most hardware stores. Please see this bulletin for further details.
Expiration Notification - Window Regulator Dealer Announcement ***** Campaign Summary***** In 2003, Nissan launched...
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a Voluntary Service Campaign on certain 2001 Model Year Altima and 2001-2002 Model Year Nissan Frontier and Xterra vehicles in specific states (Nevada, Texas, Florida, Louisiana, Arizona, Oklahoma, South Carolina, Mississippi, Alabama, Arkansas, New Mexico, Georgia, North Carolina, Kansas, Utah, Tennessee, Missouri, Kentucky, Hawaii and the southern half of California) to replace the window regulators. Affected owners may experience unexpected or difficult operation of the windows due to extended high temperature conditions. Parts specified for this campaign are no longer available through Nissan. This customer service campaign and customer reimbursement for these repairs are no longer available. ***** What Dealers Should Do ***** 1. Service Com will deactivate PU306 on any unrepaired VINs on January 31, 2020. No further dealer action is required.
VOLUNTARY SERVICE CAMPAIGN WINDOW REGULATOR Service Campaign ID #s PU306 & PU307 are no longer active.
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- Repair orders opened after this bulletins published date are no longer eligible for reimbursement under Campaign ID # PU306 or PU307. - Discard previous versions of NTB03-118.
NISSAN: EXTERIOR LAMP FOGGING.
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OCCASIONALLY WATER IS NOTICED IN THE EXTERIOR LAMPS. THIS IS GENERALLY NOT DUE TO A DEFECT. ALL CURRENT EXTERIOR LAMP ASSEMBLIES ARE VENTED TO THE ATMOSPHERE (NOT SEALED). THIS IS NECESSARY TO ALLOW FOR EXPANSION AND CONTRACTION OF AIR FROM TEMPERATURE VARIATIONS (WARMER OR COLDER) WITHOUT DAMAGE TO THE LAMP. MOISTURE IN THE AIR SOMETIMES TRAVELS INTO AND OUT OF THE LAMP ASSEMBLY THROUGH THESE VENTS. CERTAIN ENVIRONMENTAL CONDITIONS MAY CAUSE MOISTURE TO CONDENSE. THE FOGGING/CLOUDINESS SHOULD DISAPPEAR OVER TIME WHEN THE LAMP IS IN A DRY ENVIRONMENT. NO MODELS LISTED. *PE UPDATED 5/7/10. *PE UPDATED 12/9/13. *PE
AUTO-DIMMING ELECTROCHROMIC (EC) MIRROR DIAGNOSIS.
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*TT
VOLUNTARY SERVICE CAMPAIGN WINDOW REGULATOR FOR UNEXPECTED OR DIFFICULT OPERATION OF THE WINDOWS.
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*TT
ROOF RACK DECAL REPLACEMENT.
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*TT
Brakes
12 bulletinsSUBJECT REGARDING ANTILOCK BRAKE LIGHT ON CODE FR LH SENSOR OPEN.
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*JG
SUBJECT REGARDING ABS WARNING LIGHT DIMLY LIT.
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*JG
VEHICLES MAY EXPERIENCE STEERING PULL DURING BRAKING.
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*JG
SUBJECT REGARDING STEERING PULL DURING BRAKING.
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*JG
STRUT AND SHOCK ABSORBER REPLACEMENT GUIDELINES This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
SERVICE INFORMATION Changes or modifications to the front seat assembly trim materials may affect the proper operation...
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of the Front Seat-Mounted Side-Impact Supplemental Air Bags and Passenger Occupant Classification Sensor and could result in serious personal injury or death. Nissan STRONGLY RECOMMENDS AGAINST making any change to seat trim materials from the factory equipped condition. This specifically applies to replacing the seat trim with non-factory materials; adding leather/cloth seat covers, seat pads, or seat storage pouches, etc. around or over the seat back and the passenger seat cushion. See this bulletin for further detail.
If YOU CONFIRM: A vehicle needs to have the brake rotors resurfaced (front or rear).
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ACTION: Use the ProCut PFM Series on-car brake lathe to perform brake rotor resurfacing and follow the tips listed in this bulletin. - The ProCut PFM Series brake lathe has been chosen as the approved tool for rotor resurfacing. - The ProCut PFM Series brake lathe can be ordered from TECH-MATE at 1-800-662-2001. - ProCut technical support or service can be obtained by calling 1-800-543-6618. NOTE: Brake rotors may need to be resurfaced during routine brake repair or for brake "judder" incidents. - Brake judder: A brake pedal pulsation and/or steering wheel shimmy when braking that occurs when there is too much thickness variation of the brake rotors (see NTB00-033). See this bulletin for further detail.
SERVICE INFORMATION - This bulletin is to assist you in responding to customer questions about brake operation, and...
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provides diagnostic and repair information for each item listed, if any should occur. - Most brake incidents fall into the following categories: a. Brake Noise: A squeak, squeal, clunk, or groan that occurs when the brakes are applied or released. b. Brake Judder: A vibration that can be felt in the vehicle, steering wheel or brake pedal when the brakes are applied. c. Pedal Feel: The effort needed to operate the brakes is too high or too low. SERVICE PROCEDURE 1. Verify the condition by road testing the vehicle with the customer. 2. Determine the specific brake incident based on the description in the Service Information above. 3. Follow the appropriate repair procedure(s), listed on the following pages, for your specific incident. See this bulletin for further details.
SERVICE INFORMATION This bulletin provides information to identify: - A leaking strut or a shock absorber that...
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qualifies for replacement under warranty. - A strut or shock absorber that has slight oil seepage, a condition which is considered normal, does not affect strut/shock absorber operation or performance, and does not require replacement. - A strut or shock absorber that should be replaced due to rod resistance/noise issues. See this bulletin for further detail.
STRUT AND SHOCK ABSORBER REPLACEMENT GUIDELINES This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
ANTILOCK BRAKING SYSTEM (ABS) LIGHT ON AND / OR DIAGNOSTIC TROUBLE CODE FOR ABS WHEEL SPEED SENSOR.
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*TT
ANTILOCK BRAKING SYSTEM (ABS) LIGHT ON AND / OR DIAGNOSTIC TROUBLE CODE FOR ABS WHEEL SPEED SENSOR.
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*TT
Lighting
8 bulletinsON SOME VEHICLES, THE MALFUNCTION INDICATOR LAMP IS ON WITH DIAGNOSTIC TROUBLE CODE P1491 SET.
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*TT
SUBJECT REGARDING MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0420.
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*JG
SUBJECT REGARDING MALFUNCTION INDICATOR LIGHT ON WITH DTC P1491.*YD
SUBJECT REGARDING MALFUNCTION INDICATOR LAMP.
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*JG
SUBJECT REGARDING VG33 SUPER CHARGER MALFUNCTIONINDICATOR LAMP
NISSAN: TIRE PRESSURE MONITORING SYSTEM (TPMS) WARNING LIGHT ON/FLASHING.
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NO MODELS OR MODEL YEARS LISTED. *PE UPDATED ON 08-11-2011. *KB
EXTERIOR LAMP FOGGING.
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*KB
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P1491.
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*TT
Other
6 bulletinsSUBJECT REGARDING DRIVERS SIDE FRONT FLOOR CARPET TORN.
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*JG
SUBJECT REGARDING TACHOMETER NEEDLE ON WRONG SIDE OF STOP PIN.(ALL VEHICLES EXCEPT THE QUEST) *JG
SUBJECT REGARDING BEARING NOISE FROM TRANSFER CASE AREA.
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*YD
INFORMATION REGARDING MIL ON WITH DTC.*JB
INTELLIGENT KEY REPLACEMENT OR SWAPPING BETWEEN VEHICLES This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Discard all previous versions of this bulletin.
NISSAN: LOCK/UNLOCK REQUEST BUTTON ON OUTSIDE HANDLE DOES NOT RESPOND.
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*JS
Transmission
4 bulletinsSUBJECT REGARDING MANUAL TRANSFER CASE DIAGNOSIS.
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*TT
SUBJECT REGARDING MANUAL TRANSFER CASE NOISES.
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*JG
CONCERNS WITH MANUAL TRANSFER CASE NOISES.
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*JB
SURGE OR NO AUTOMATIC TRANSMISSION UPSHIFT WITH AUTOMATIC SPEED CONTROL DEVICE (ASCD - CRUISE CONTROL) ON.
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*TT
Electrical
4 bulletinsSILICONE-BASED LUBRICANT OR GREASE CAN DAMAGE ELECTRICAL COMPONENTS SERVICE INFORMATION Do not apply Silicone-based...
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lubricants or grease to, or around, any interior electrical components. To avoid the risk of death or severe personal injury, do not directly spray Silicone-based lubricant or grease, or inadvertently overspray Silicone-based lubricant or grease onto any interior electrical components. These types of lubricants can be detrimental to the proper operation of electrical components.
12 VOLT BATTERY TESTING FOR IN-SERVICE VEHICLES SERVICE INFORMATION The following Service Information lists NNA...
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procedural recommendations for establishing good connections while performing 12V battery testing. These recommendations are expected to promote uniformity during the connection process, therefore reducing the number of incorrect Test with DCA and Replace results. HINT: If 12 volt batteries are allowed to discharge for a prolonged period of time, battery life may be drastically reduced. This condition may lead to premature battery replacement and customer dissatisfaction. IMPORTANT: CPX-900 is now an accepted testing tool to use along with or in place of the DSS-5000 CPX-900 operating instructions are found at: https://nissancpx900.midtronics.com/ DSS-5000 operating instructions are found at: https://nissandss5000.midtronics.com/ DCA-8000 is now a required testing tool to be used for all warranty replacement decisions. The DCA-8000 is also a more efficient charger than previously available, and will charge any available 12 volt lead acid battery safely and accurately as long as all precautions and inputs are made correctly. The DCA-8000 operating instructions are found at: https://nissandca8000.midtronics.com/
SERVICE INFORMATION Information necessary to service the Supplemental Restraint System (SRS) safely is included in the...
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"RESTRAINTS" section of the Electronic Service Manual (ESM) for each vehicle. IMPORTANT: Turn the ignition switch OFF, disconnect both battery terminals, and wait at least 3 minutes before performing any service on the SRS. See this bulletin for further detail.
MALFUNCTION INDICATOR LAMP ON WITH MULTIPLE FRONT/REAR O2 SENSOR DIAGNOSTIC TROUBLE CODES P0134, P0154, P0140, P0160, P0132, P0152, P0138 AND P0158.
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*TT THIS BULLETIN REPLACED 04002 DATED 02/05/2004. *TT
Suspension
3 bulletinsWHEEL BEARING COLLISION DAMAGE This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
BALL JOINT AXIAL END PLAY PROCEDURE SERVICE INFORMATION When working on the front suspension, use the updated...
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service information in this bulletin along with the Electronic Service Manual (ESM). The updated information in this bulletin is a correction and a supplement to the ESM.
TORSION BAR SPRING CAUTION.
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*TT
Air Bags & Safety
3 bulletinsNISSAN: SRS PRECAUTIONS DURING SERVICE;IMPROPER MAINTENANCE, INCLUDING INCORRECT REMOVAL AND INSTALLATION OF THE SRS,...
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CAN LEAD TO A SERIOUS INJURY OR DEATH CAUSED BY UNINTENTIONAL ACTIVATION OF THE SRS ON ALL NISSAN MODELS WITH THE SRS SYSTEMS. *PE UPDATED 2/21/14. *PE
FRONT SEAT BELT LATCH PLATE RETAINING BUTTON MISSING.
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*TT
FRONT SEAT BELT LATCH PLATE RETAINING BUTTON MISSING.
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*TT
Steering
2 bulletinsDIAGNOSIS OF VEHICLE PULL (DRIFT) AND/OR STEERING WHEEL OFF-CENTER This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
DIAGNOSIS OF VEHICLE PULL (DRIFT) AND/OR STEERING WHEEL OFF-CENTER This bulletin has been amended.
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See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
Pre-Delivery & Maintenance
1 bulletinSERVICE INFORMATION Because of collision damage or other vehicle repair, a replacement "Certification Label" or "VIN Plate / Label" may be needed.
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These items may be available from Nissan by request if certain criteria are met. This bulletin lists the criteria and provides an application form for such replacements. See this bulletin for further detail.
Tires & Wheels
1 bulletinNissan Original Equipment or Genuine Accessory Alloy wheels, along with their finish coating (clear, chrome, titanium,...
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etc.), are specifically developed to achieve Nissan design and performance standards. These Original Equipment or Genuine Accessory wheels are subjected to testing to ensure they meet Nissan's standards. Nissan Original Equipment Alloy or Genuine Accessory wheels subjected to aftermarket chroming may no longer continue to meet these standards and may be seriously damaged. Therefore, Nissan most strongly discourages, and recommends that these wheels NEVER be subjected to, aftermarket chroming. See this bulletinfor further detail.
Software & Calibration
1 bulletinVOLUNTARY SERVICE CAMPAIGN - JACKING POINT OWNER'S MANUAL UPDATE.
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*TT