2003 MINI Cooper S TSBs
43 Technical Service Bulletins across 11 categories
Categories
Engine
15 bulletinsState Inspection and Emission (I/M) Test Fails Due to an Invalid VIN Number.
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The affected vehicle may fail to pass a State Inspection and Emission (I/M) test due to a noncompliant 17-digit vehicle identification number (VIN) stored in the DME (Digital Motor Electronic). The VIN read-out displayed on the state test printout does not match the actual VIN of the vehicle. If the DME was reprogrammed using the previously available BMW service equipment (e.g., Progman, GT1), it was possible that only the last 7 of the VIN were entered into the DME, and positions 4 through 10 may only contain default characters. For example: The state I/M tester or OBD scan tool may read out WBAAA00000A123456 instead of the correct full 17-digit VIN, WBAZZ03492A123456.
MINI: FAULTY SOFTWARE CAUSES THE CHECK CONTROL AND ENGINE POWER REDUCED LIGHT TO APPEAR.
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*MA
MINI: DUE TO FAULTY DME SOFTWARE, THE SERVICE ENGINE LIGHTS COMES ON, INCLUDING THE CHECK CONTROL MESSAGE FOR MOTOR FORCE DECREASE.
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*MA
MINI: DIFFERENT FAULTS ACTIVATES ENGINE MALFUNCTION AND OIL WARNING.
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*MA
MINI: A MECHANICAL FAILURE AND DME SOFTWARE ERROR OF THE VANOS ACTUATORS CAUSE THE ENGINE TO RUN ROUGH WHICH ACTIVATES THE MALFUNCTION WARNING LIGHT.
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*MA
MINI: SOME VEHICLES HAVE TURBOCHARGER NOISE AND A LACK OR LOSS OF PERFORMANCE, DUE TO RESTRICTION OF TURBOCHARGER OIL...
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SUPPLY, RESULTING IN OIL STARVATION AND SEIZING OF TURBOCHARGER ASSEMBLY. MODEL ALL. *PE
MINI: THERE IS A PROCEDURAL ERROR IN THE REMOVING AND INSTALLING OR REPLACING HIGH PRESSURE PUMP CURRENT VERSION THAT...
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HAS BEEN REPLACED WITH THE CORRECTED REPAIR INSTRUCTION PORTION FOR THE N14 AND N18 ENGINE. MODELS R55, 56, 57, 58, 59, 60, 61. NO MODEL YEARS LISTED. *PE
BMW: SERVICE ENGINE SOON LIGHT MAY BE ON WITH STORED TROUBLE CODES AND REDUCED ENGINE POWER.
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THE HIGH PRESSURE FUEL PUMP MALFUNCTIONS. *RM
MINI: ELECTRIC COOLING FAN RUNS AFTER ENGINE IS SHUT OFF.
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AFTER THE ENGINE IS SHUT OFF, THE ELECTRIC COOLING FAN CONTINUES TO RUN. DUE TO THE OPERATING STRATEGY OF THE DME, THE ELECTRIC COOLING FAN MAY CONTINUE TO RUN AFTER THE ENGINE IS SHUT OFF IN TWO DIFFERENT SCENARIOS. ENGINE COOLANT TEMP REACHES 108 DEGREES CELSIUS (DUE TO HEAT SOAK), COOLING FAN WILL ACTIVATE TIL COOLANT TEMP DROPS BELOW 105 DEGREES CELSIUS. FAN WILL RUN TO ASSIST THE AUXILIARY WATER PUMP, WHICH IS USED TO COOL TURBO CHARGER AFTER ENGINE SHUT DOWN. NO MODEL YEARS LISTED. *PE
MINI: WHEN REPLACING THE CYLINDER HEAD COVER ON A VEHICLE EQUIPPED WITH THE NEW N14 ENGINE, THE COVER WILL LOOK DIFFERENT IN APPEARANCE.
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THE REPLACEMENT COVER IS NOW EQUIPPED WITH A CRANKCASE VENTILATION SYSTEM PRESSURE RELIEF VALVE. NO MODEL YEARS LISTED. *PE
MINI: SERVICE ENGINE SOON OR CHECK GAS CAP WARNING IS ILLUMINATED: TANK LEAKAGE.
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LEAKAGE IS DETECTED IN THE TANK VENTILATION OR EVAPORATIVE SYSTEM. *PE
MINI: TURBOCHARGER FAILURE; OIL SUPPLY LINE BLOCKAGE.
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LOSS OF PERFORMANCE AND TURBOCHARGER NOISE. *PE UPDATED 8/16/11. *PE
MINI: FUEL ODOR FROM THE ENGINE COMPARTMENT.
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THE HIGH PRESSURE PUMP (HDP) AND/OR THE LOW PRESSURE SUPPLY HOSE CONNECTION CAN ALLOW FUEL SEEPAGE, RESULTING IN THE FUEL ODOR. *PE
MINI- R5 & R56 (COOPER; COOPER S) WITH GETRAG 6 SPEED MANUAL TRANSMISSION: COMPLAINT OF AN INTERMITTENT NO-CRANK, NO START SITUATION.
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THE CLUTCH SWITCH MODULE HAS NOT BEEN SECURED IN THE CORRECT POSITION ON THE CLUTCH MASTER CYLINDER. *PE
RATTLE NOISE FROM ENGINE.
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FROM START OF PRODUCTION UP TO APRIL 11, 2007. WITH N14 ENGINE. *NJ
Steering
8 bulletinsThis Service Information bulletin supersedes SI 32 02 14 dated August 2014.
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SUBJECT Installation of Right-Hand Drive Steering Spindle in Left-Hand Drive Vehicle is No Longer Required. Left-hand drive steering spindles are currently available.
Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan: Warranty Extension to 13 years/150,000 miles.
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On affected vehicles, the electro-hydraulic power steering (EHPS) pump can fail.
Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan: Warranty Extension to 13 years/150,000 miles.
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On affected vehicles, the electro-hydraulic power steering (EHPS) pump can fail.
Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan: Limited Warranty Extension to 13 Years/150,000 Miles.
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On affected vehicles, the electro-hydraulic power steering (EHPS) pump can fail.
Installation of Right-Hand Drive Steering Spindle in Left-Hand Drive Vehicle.
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Supply shortage of left-hand drive steering spindles
MINI: MODELS R50, R52, AND R53 WITH THE ELECTRO-HYDRAULIC POWER-ASSIST STEERING PUMP AND COOLING FANS WILL HAVE AN...
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LIMITED WARRANTY EXTENSION TO 13 YEARS/150,000 MILES. *TA
MINI: WARRANTY COVERAGE EXTENSION/REPAIR EXPENSE REIMBURSEMENT FOR THE ELECTRO HYDRAULIC POWER (ASSIST) STEERING (EHPS)...
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PUMP, WHICH HAS ITS OWN COOLING FAN, ON SOME VEHICLES AND NOT THE ELECTRIC POWER (ASSIST) STEERING (EPS) SYSTEM ON OTHER MINIS. MODELS 2002-2005 COOPER, COOPER S, CONVERTIBLE, CONVERTIBLE S. *PE
MINI: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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A WARRANTY EXTENSION FOR CERTAIN VEHICLES WITH POTENTIAL PROBLEM WITH COOLING FAN AND THE DURABILITY OF ELECTRO HYDRAULIC POWER (ASSIST) STEERING (EHPS) PUMP. MODELS 2002-2005 R50, R52, R3. *PE UPDATED ON 11/1/2013. *KB UPDATED 3/4/2014 *JS
Other
5 bulletinsSLIDEOUT WINCH ANCHOR STRAP REPLACEMENT.
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YD
MINI: AFTER DRIVE-AWAY LOCKING ACTIVATES, IT IS NOT POSSIBLE TO UNLOCK THE BOOT.
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*KB
BMW: DESCRIPTION AND SPECIFICATIONS OF CRANKCASE VENTILATION SYSTEM.
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*RM
MINI: DRIVER FOOTWELL AREA BECOMES HOT.
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THE HEARTER CORE PIPES ARE POORLY INSULATED. MODEL R56. *PE
DISABLING DOUBLE LOCK.
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VEHICLES BEFORE 9/02. *TT
Transmission
3 bulletinsProgramming a Replacement EGS Module with ISTA/P.
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Programming a replacement electronic transmission control module (EGS) with ISTA/P requires the manual entry of the correct target basic and programmed part numbers. Programming concept.
MINI: BECAUSE OF THE DME SOFTWARE, AND A DAMAGED CLUTCH, THE DRIVETRAIN MALFUNCTION CHECK MESSAGE APPEAR.
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*MA
MINI: R55, R56 (COOPER, COOPER S) WITH F21 ASIN 6-SPEED AUTOMATIC TRANSMISSION - INCORRECT GEAR DISPLAY.
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*PE
Body & Paint
3 bulletinsMINI: THERE IS A DISCONNECTION OR KINK, IN WNIDSHIELD WASHER HOSE, WHICH IS TOO SHORT, CAUSING WINDSHIELD FRONT WASHER JET TO FAIL.
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MODEL F56 (COOPER, COOPER S). *PE
MINI: WATER LEAK FROM THE FRONT DOORS.
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AFTER HEAVY RAIN, THE CARPET MAY BE WET IN THE AREA NEAR THE REAR OF THE FRONT DOORS OR IN THE FOOTWELL AREA. WATER WHICH IS ALLOWED TO ENTER THE VEHICLE AT THE TOP REAR EDGE OF THE DOOR IS NOT ABLE TO DRAIN OUT THROUGH THE BOTTOM OF THE DOOR SEAL. AS A RESULT, THE WATER TRAVELS ALONG THE DOOR SEAL AND INTO THE PASSENGER COMPARTMENT. *PE
MINI: REAR SPLIT DOOR OPENING PROBLEMS.
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ONE OR BOTH OF THE REAR SPLIT DOORS INTERMITTENTLY HAVE FUNCTIONAL PROBLEMS. THE DOOR(S) MAY NOT UNLATCH WHEN THE LEVER ON THE HANDLE IS PULLED OR THE LATCH MAY RELEASE UNEXPECTEDLY WITHOUT BEING PULLED. *PE UPDATED 7/10/09. *PE
Infotainment
2 bulletinsNAVIGATION SYSTEM HAS MISSING OR INCORRECT ROAD MAP DATA: The route guidance is inaccurate and therefore irritating to...
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the customer; or it is not possible to locate certain addresses, for instance:
NAVIGATION SYSTEM HAS MISSING OR INCORRECT ROAD MAP DATA: The route guidance is inaccurate and therefore irritating to...
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the customer; or it is not possible to locate certain addresses, for instance:
Air Bags & Safety
2 bulletinsBMW MINI: AIRBAG WARNING LIGHT IS ON: MRS FC 02, 03, 05, 06.
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*KB
AIRBAG WARNING LIGHT IS ON WITH MRS (MULTIPLE RESTRAINT SYSTEM) FC 02,03, 05, 06 STORED.
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*TT
Electrical
2 bulletinsBMW: THE CRIMPING PROCESS OF THE OXYGEN SENSOR COULD LEAD TO AN ELECTRICAL FAILURE INSIDE THE SENSOR.
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THERE MAY BE A MALFUNCTION LIGHT ON WITH A FAULT CODE STORED. *RM
SERVICE ACTION FOR BC1 REPLACEMENT AND HARNESS REPAIR.
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*TT
Fuel System
1 bulletinState Inspection and Emission (I/M) Test Fails to Read 17-Character VIN.
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An affected vehicle may fail to pass a state-mandated Inspection and/or Emission (I/M) test due to a noncompliant 17-character vehicle identification number (VIN) being read out and displayed on the state's required tester report printout. In accordance with the OBD regulation, all MY 2005 and newer vehicles are required to support the display of their compliant 17-character VINs. These vehicles were produced to be in compliance with this regulation. If the DME was reprogrammed using the previously available BMW service equipment (e.g., Progman, GT1), it was possible that only the last 7 of the VIN were entered into the DME, and positions 4 through 10 may only contain default characters. For example: The state I/M tester or OBD scan tool may read out WBAAA00000A123456 instead of the correct full 17-digit VIN, WBAZZ03492A123456.
Lighting
1 bulletinMINI: CHECK SVS FUNCTION.
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ON CERTAIN VEHICLES, THE VOICE INPUT SYSTEM (SVS SA 620) DOES NOT FUNCTION. THE SVS WAS NOT INSTALLED IN THE VEHICLES. *PE
Tires & Wheels
1 bulletinNITROGEN INFLATED TIRES.
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*TT