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2002 Mercury Sable TSBs

97 Technical Service Bulletins across 14 categories

Engine

32 bulletins
637926

VEHICLES BUILT AFTER 4/8/2002 WILL NO LONGER BE EQUIPPED WITH THE FUEL PRESSURE RELIEF VALVE (SHRADER VALVE).

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*TT

637813

SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A ROUGH RUN CONDITION AND DIAGNOSTIC TROUBLE CODE P0316 AFTER A HOT RESTART.

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*TT

636382

SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A RUNS ROUGH, CHECK ENGINE LIGHT, AND / OR DIAGNOSTIC TROUBLE...

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CODE P0316 AFTER A HOT SOAK RESTART. *TT

636310

SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EHXIBIT A RUNS ROUGH, CHECK ENGINE LIGHT AND / OR DIAGNOSTIC TROUBLE...

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CODE P0316 AFTER HOT SOAK RESTART. *TT

636256

SOME VEHICLES EQUIPPED WITH A 3.0L 4V ENGINE MAY EXHIBIT A MALFUNCTION INDICATOR LAMP ILLUMINATION WITH A DIAGNOSTIC...

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TROUBLE CODE P0191 (FUEL RAIL PRESSURE SENSOR CIRCUIT PERFORMANCE) IN MEMORY. *TT

636229

SOME VEHICLES MAY EXHIBIT A ROUGH ENGINE IDLE, ENGINE IDLE ROUGHNESS OR IDLE RPM DIP WITH THE AIR CONDITIONER ON, A...

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DIAGNOSTIC TROUBLE CODE P0191 OR 1-2 UPSHIFT. *TT

630589

SOME VEHICLES EQUIPPED WITH A DURATEC ENGINE MAY EXPERIENCE ENGINE DAMAGE AS A RESULT OF MICROSCOPIC INTERNAL CRACKS IN A BATCH OF INTAKE VALVES.

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*TT

630515

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE.

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*TT

630001

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA.

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*TT

627927

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174.

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*TT

627774

SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY...

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RETURN FROM START, A MALFUNCTION INDICATOR LAMP MAY ILLUMINATE WITH P0500, P1502 AND U1039 STORED IN POWERTRIAN CONTROL MODULE (PCM). *TT

625820

SOME VEHICLESMAY EXHIBIT AN INTERMITTENT STICKING/BINDING IGNITION KEY LOCK CYLINDER AT OR NEAR THE START POSITION.

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*JG

625693

INFORMATION ON PRE DELIVERY TEMPORARY FAST IDLE.

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*TT

10052600

FORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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SPEED CONTROL CABLE IS SUSCEPTIBLE TO DAMAGE AND CAN DISCONNECT DURING HOOD MAINTENANCE AND ALSO INTERFERE WITH FULL THROTTLE RETURN TO IDLE AFTER RELEASING ACCELERATOR PEDAL. MODELS 2000-2003 TAURUS, SABLE. *PE

10019382

CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY.

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*TT

10018746

BUCK/JERK AND MISS DURING DRIVE CYCLE ABOVE 3000 RPM - NO DTC - 3.0L 2V GAS AND FFV ENGINE.

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*TT

10017916

SURGE, IDLE ROLL, ROUGH IDLE ONLY WHEN THE ENGINE COOLING FANS ARE OPERATING.

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*TT

10011149

WATER IN THE BLOWER CASE OR ON THE PASSENGER SIDE FLOOR, AN INOPERATIVE CLIMATE CONTROL BLOWER MOTOR, A MOTOR THAT...

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OPERATES ON HIGH SPEED ONLY, AND/OR A BLOWER MOTOR RESISTOR FAILURE. VEHICLES BUILT 5/1/2001 TO 12/15/2003. *TT

10008581

COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS.

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*MJ

10008312

FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED.

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*TT

10008306

DRIVEABILITY-MALFUNCTION INDICATOR LAMP (MIL) WITH P0316 WHEN USING WINTER BLEND REFORMULATED FUELS AT TEMPERATURES...

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ABOVE 50 DEGREES F (10 DEGREES C) DURING WINTER MONTHS-ROUGH OR ROLLING IDLE AFTER HOT SOAK RESTART P0191. TRANSAXLE-AX4S-1-2 UPSHIFT HESITATION COLD-3.0L 2V/FFV ENGINES. *MJ

10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.

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*MJ

10008217

TICKING NOISE FROM LEFT CYLINDER HEAD WITH WARM ENGINE.

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*TT

10007358

LOWER ENGINE OIL LEAKS 3.0L 2V VULCAN ENGINE.

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DIAGNOSTIC SERVICE TIPS. *TT

10004089

ENGINE OIL LEAKS FROM THE FILTER AREA ON VEHICLES WITH A 3.0L 2-VALVE ENGINE.

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*TT

10004081

INTERMITTENT ROLLING IDLE ON VEHICLES EQUIPPED WITH A 3.0L 2-VALVE ENGINE.

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*TT

10003851

CLUNKING/POPPING NOISE FROM THE PASSENGER SIDE OF THE ENGINE COMPARTMENT UPON ACCELERATION AND/OR DECELERATION.

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*TT

10003744

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED...

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USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

10002772

ENGINE COOLING FAN INDUCED BODY BOOM, ROUGH ENGINE IDLE SENSATION OR UNUSUAL ENGINE NOISE AT IDLE WHEN THE ENGINE...

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COOLING FAN IS IN THE HIGH SPEED MODE. *TT

10002497

VEHICLES WITH VERY LOW ODOMETER MILES, MAY EXHIBIT A HIGHER THAN NORMAL TEMPORARY START-UP FAST IDLE (1600-2500 RPM THAT DECREASES SLOWLY).

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NO SERVICE NECESSARY. *TT

10002482

IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS.

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*TT

10000592

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...

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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

Fuel System

16 bulletins
636368

CONCERNS WITH FUEL GAUGE NOT READING FULL AFTER FILLING FUEL TANK.

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*TT

636110

SOME VEHICLES MAY EXHIBIT FUEL DIAGNOSTIC TROUBLE CODES P0171, P0172, P0174, P0175 OR MASS AIR FLOW DIAGNOSTIC TROUBLE...

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CODES P0102, P0103, P0112, P0113. *TT

10017860

MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN).

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*TT

10014062

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

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*TT

10011159

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.

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*TT

10009321

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS.

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*TT

10008290

FUEL GAUGE DOES NOT READ FULL.

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*MJ

10008252

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES...

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(DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

10008181

FUEL GAUGE WHICH DOES NOT READ COMPLETELY FULL WHEN THE FUEL TANK IS FILLED.

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*TT

10008127

FUEL GAUGE DOES NOT READ FULL AFTER FILLING TANK.

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*MJ

10007360

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401.

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ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

10004886

MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A...

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CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. *TT

10002780

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK...

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FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

10002472

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES...

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(DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT

10001935

NEW PUSH TYPE FUEL CLIP AND CONNECTOR REMOVAL INSTRUCTIONS.

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*TT *JB

10001855

MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC...

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TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB

Transmission

11 bulletins
637556

SOME VEHICLES EQUIPPED WITH AN AX4N/4F50N TRANSAXLE MAY EXHIBIT A SHUDDER DURING A 3-4 SHIFT.

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*TT

630356

SOME VEHICLES MAY EXHIBIT A PARK PULLOUT CLUNK NOISE WHEN SHIFTING FROM PARK TO ANOTHER GEAR POSITION.

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*TT

630351

SOME VEHICLES MAY EXHIBIT A GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK.

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*TT

625715

BRAKE SHIFT INTERLOCK.*JB

623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

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*SLC

10016808

ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK-LEAKS-4F50N, AX4N, AX4S TRANSAXLE.

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*SC

10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

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*MJ

10008183

GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK WITH THE VEHICLE PARKED ON AN INCLINE.

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*TT THIS BULLETIN UPDATES PREVIOUS BULLETIN 17358, DATED 11/01/2003 TO INCLUDE 2005 MODELS. *TT

10003748

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

10002684

TORQUE CONVERTER CLUTCH NOT ENGAGING WHEN COMMANDED AND/OR DIAGNOSTIC TROUBLE CODES P0741 OR P1744 STORED IN MEMORY.

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MODELS FROM 1996 TO 2003. *TT

10001934

AX4S TRANSAXLE MAY EXHIBIT NO REVERSE ENGAGEMENT CONDITION.

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*TT *JB

Body & Paint

9 bulletins
637730

SUBJECT REGARDING A WATER LEAK CONDITION AT THE COWL AREA OF THE VEHICLE.

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*TT

10177863

This article supersedes TSB 19-2026 to update the vehicle model years affected.

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Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

10156863

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

10155551

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...

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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

10018742

POWER WINDOW CONCERNS - SERVICE TIP.

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*TT

10014165

ALUMINUM CORROSION - SERVICE TIP.

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*TT

10013395

GRUNTING NOISE FROM FRONT POWER WINDOW GLASS IS POWERED TO THE FULL UP POSITION.

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*EH

10008314

ERRATIC OPERATION OF THE COOL/WARM FUNCTION OF THE TEMPERATURE CONTROL SYSTEM - REPAIR PROCEDURE FOR STRATIFICATION (SECONDARY) TEMPERATURE BLEND DOOR.

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*TT

10002475

GRUNTING NOISE FROM FRONT POWER WINDOW AFTER GLASS IS POWERED TO THE FULL-UP POSITION.

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*TT

Other

6 bulletins
637571

SOME VEHICLES MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1213, B1342, B1601, B2431.

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*TT

10014663

RKE INOPERATIVE. *EH

10014138

SAFETY BELT RETRACTION SPEED.

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*TT

10013080

HEADLINER GRAB HANDLES LOOSEN.

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*TT

10007337

SURGE AT A STEADY SPEED BETWEEN 35 AND 45 MPH WITH NO OTHER DRIVEABILITY CONCERNS.

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*TT

10004925

SURGE AT CRUISE. *TT

Electrical

5 bulletins
636065

INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES.

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*TT

10014266

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0316 OR P030X - NO CRANK BATTERY DISCHARGED.

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*TT

10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

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*TT

10013369

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.

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*TT

10007207

CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4.

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CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT

HVAC & Climate

5 bulletins
628158

ON SOME VEHICLES, THE HEATER HOSE CLAMP MAY BE IMPROPERLY POSITIONED ONTHE HEATER HOSES LEADING TO AND FROM THE HEATER CORE.

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*TT

625669

2002 TAURUS/SABLE HEATER HOSE CLAMPS UPGRADE PRIOR TO SALE.

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*NLM

623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

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*SLC

10013060

CLIMATE CONTROL A/C SERVICE TECH TIPS.

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*EH

10008596

LACK OF A/C COOLING. *MJ

Lighting

4 bulletins
10013116

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.

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VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

10012969

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0133, P1131 OR P2195.

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*TT

10011176

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0171/P0174, P1131/P1151, AND/OR P2195/P2197 IN CONTINUOUS MEMORY.

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*TT

10008296

MALFUNCTION INDICATOR LAMP (MIL) ON WITH CONTINUOUS MEMORY DIAGNOSTIC TROUBLE CODES (DTC'S) P0172/P0175 (SYSTEM TOO RICH).

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*TT

Pre-Delivery & Maintenance

3 bulletins
10018738

POWER LOCK CONCERNS - SERVICE TIP.

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*TT

10012954

SAFETY BELT WEB STOP BUTTON SERVICE.

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*EH

10004027

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.

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*TT

Suspension

2 bulletins
10003184

RATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS.

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*TT

10001950

RATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS.

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*TT *JB

Tires & Wheels

1 bulletin
636049

THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT).

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*TT

Software & Calibration

1 bulletin
624585

INFORMATION REGARDING WORKSHOP MANUAL UPDATE 2002 TAURUS AND SABLE P/S PUMP 3.0L 2V.

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*YD

Air Bags & Safety

1 bulletin
10008579

RESTRAINT SYSTEM-AIR BAG DEPLOYMENT STRATEGY WITH ADVANCED RESTRAINT SYSTEM.

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*MJ

Steering

1 bulletin
10004082

STEERING COLUMN LOCK DISCONTINUED.

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*TT