2002 Mercury Sable TSBs
97 Technical Service Bulletins across 14 categories
Categories
Engine
32 bulletinsVEHICLES BUILT AFTER 4/8/2002 WILL NO LONGER BE EQUIPPED WITH THE FUEL PRESSURE RELIEF VALVE (SHRADER VALVE).
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SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A ROUGH RUN CONDITION AND DIAGNOSTIC TROUBLE CODE P0316 AFTER A HOT RESTART.
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SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A RUNS ROUGH, CHECK ENGINE LIGHT, AND / OR DIAGNOSTIC TROUBLE...
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CODE P0316 AFTER A HOT SOAK RESTART. *TT
SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EHXIBIT A RUNS ROUGH, CHECK ENGINE LIGHT AND / OR DIAGNOSTIC TROUBLE...
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CODE P0316 AFTER HOT SOAK RESTART. *TT
SOME VEHICLES EQUIPPED WITH A 3.0L 4V ENGINE MAY EXHIBIT A MALFUNCTION INDICATOR LAMP ILLUMINATION WITH A DIAGNOSTIC...
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TROUBLE CODE P0191 (FUEL RAIL PRESSURE SENSOR CIRCUIT PERFORMANCE) IN MEMORY. *TT
SOME VEHICLES MAY EXHIBIT A ROUGH ENGINE IDLE, ENGINE IDLE ROUGHNESS OR IDLE RPM DIP WITH THE AIR CONDITIONER ON, A...
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DIAGNOSTIC TROUBLE CODE P0191 OR 1-2 UPSHIFT. *TT
SOME VEHICLES EQUIPPED WITH A DURATEC ENGINE MAY EXPERIENCE ENGINE DAMAGE AS A RESULT OF MICROSCOPIC INTERNAL CRACKS IN A BATCH OF INTAKE VALVES.
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*TT
ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE.
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SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA.
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*TT
SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174.
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*TT
SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY...
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RETURN FROM START, A MALFUNCTION INDICATOR LAMP MAY ILLUMINATE WITH P0500, P1502 AND U1039 STORED IN POWERTRIAN CONTROL MODULE (PCM). *TT
SOME VEHICLESMAY EXHIBIT AN INTERMITTENT STICKING/BINDING IGNITION KEY LOCK CYLINDER AT OR NEAR THE START POSITION.
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*JG
INFORMATION ON PRE DELIVERY TEMPORARY FAST IDLE.
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*TT
FORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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SPEED CONTROL CABLE IS SUSCEPTIBLE TO DAMAGE AND CAN DISCONNECT DURING HOOD MAINTENANCE AND ALSO INTERFERE WITH FULL THROTTLE RETURN TO IDLE AFTER RELEASING ACCELERATOR PEDAL. MODELS 2000-2003 TAURUS, SABLE. *PE
CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY.
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BUCK/JERK AND MISS DURING DRIVE CYCLE ABOVE 3000 RPM - NO DTC - 3.0L 2V GAS AND FFV ENGINE.
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SURGE, IDLE ROLL, ROUGH IDLE ONLY WHEN THE ENGINE COOLING FANS ARE OPERATING.
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WATER IN THE BLOWER CASE OR ON THE PASSENGER SIDE FLOOR, AN INOPERATIVE CLIMATE CONTROL BLOWER MOTOR, A MOTOR THAT...
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OPERATES ON HIGH SPEED ONLY, AND/OR A BLOWER MOTOR RESISTOR FAILURE. VEHICLES BUILT 5/1/2001 TO 12/15/2003. *TT
COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS.
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*MJ
FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED.
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*TT
DRIVEABILITY-MALFUNCTION INDICATOR LAMP (MIL) WITH P0316 WHEN USING WINTER BLEND REFORMULATED FUELS AT TEMPERATURES...
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ABOVE 50 DEGREES F (10 DEGREES C) DURING WINTER MONTHS-ROUGH OR ROLLING IDLE AFTER HOT SOAK RESTART P0191. TRANSAXLE-AX4S-1-2 UPSHIFT HESITATION COLD-3.0L 2V/FFV ENGINES. *MJ
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.
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*MJ
TICKING NOISE FROM LEFT CYLINDER HEAD WITH WARM ENGINE.
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*TT
LOWER ENGINE OIL LEAKS 3.0L 2V VULCAN ENGINE.
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DIAGNOSTIC SERVICE TIPS. *TT
ENGINE OIL LEAKS FROM THE FILTER AREA ON VEHICLES WITH A 3.0L 2-VALVE ENGINE.
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*TT
INTERMITTENT ROLLING IDLE ON VEHICLES EQUIPPED WITH A 3.0L 2-VALVE ENGINE.
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*TT
CLUNKING/POPPING NOISE FROM THE PASSENGER SIDE OF THE ENGINE COMPARTMENT UPON ACCELERATION AND/OR DECELERATION.
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*TT
ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED...
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USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT
ENGINE COOLING FAN INDUCED BODY BOOM, ROUGH ENGINE IDLE SENSATION OR UNUSUAL ENGINE NOISE AT IDLE WHEN THE ENGINE...
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COOLING FAN IS IN THE HIGH SPEED MODE. *TT
VEHICLES WITH VERY LOW ODOMETER MILES, MAY EXHIBIT A HIGHER THAN NORMAL TEMPORARY START-UP FAST IDLE (1600-2500 RPM THAT DECREASES SLOWLY).
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NO SERVICE NECESSARY. *TT
IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS.
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*TT
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...
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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT
Fuel System
16 bulletinsCONCERNS WITH FUEL GAUGE NOT READING FULL AFTER FILLING FUEL TANK.
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SOME VEHICLES MAY EXHIBIT FUEL DIAGNOSTIC TROUBLE CODES P0171, P0172, P0174, P0175 OR MASS AIR FLOW DIAGNOSTIC TROUBLE...
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CODES P0102, P0103, P0112, P0113. *TT
MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN).
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REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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*TT
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS.
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FUEL GAUGE DOES NOT READ FULL.
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*MJ
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES...
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(DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT
FUEL GAUGE WHICH DOES NOT READ COMPLETELY FULL WHEN THE FUEL TANK IS FILLED.
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*TT
FUEL GAUGE DOES NOT READ FULL AFTER FILLING TANK.
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*MJ
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401.
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ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT
MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A...
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CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. *TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK...
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FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES...
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(DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT
NEW PUSH TYPE FUEL CLIP AND CONNECTOR REMOVAL INSTRUCTIONS.
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*TT *JB
MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC...
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TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB
Transmission
11 bulletinsSOME VEHICLES EQUIPPED WITH AN AX4N/4F50N TRANSAXLE MAY EXHIBIT A SHUDDER DURING A 3-4 SHIFT.
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SOME VEHICLES MAY EXHIBIT A PARK PULLOUT CLUNK NOISE WHEN SHIFTING FROM PARK TO ANOTHER GEAR POSITION.
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*TT
SOME VEHICLES MAY EXHIBIT A GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK.
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*TT
BRAKE SHIFT INTERLOCK.*JB
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.
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*SLC
ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK-LEAKS-4F50N, AX4N, AX4S TRANSAXLE.
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*SC
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.
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*MJ
GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK WITH THE VEHICLE PARKED ON AN INCLINE.
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*TT THIS BULLETIN UPDATES PREVIOUS BULLETIN 17358, DATED 11/01/2003 TO INCLUDE 2005 MODELS. *TT
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.
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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
TORQUE CONVERTER CLUTCH NOT ENGAGING WHEN COMMANDED AND/OR DIAGNOSTIC TROUBLE CODES P0741 OR P1744 STORED IN MEMORY.
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MODELS FROM 1996 TO 2003. *TT
AX4S TRANSAXLE MAY EXHIBIT NO REVERSE ENGAGEMENT CONDITION.
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*TT *JB
Body & Paint
9 bulletinsSUBJECT REGARDING A WATER LEAK CONDITION AT THE COWL AREA OF THE VEHICLE.
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*TT
This article supersedes TSB 19-2026 to update the vehicle model years affected.
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Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
POWER WINDOW CONCERNS - SERVICE TIP.
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ALUMINUM CORROSION - SERVICE TIP.
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*TT
GRUNTING NOISE FROM FRONT POWER WINDOW GLASS IS POWERED TO THE FULL UP POSITION.
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*EH
ERRATIC OPERATION OF THE COOL/WARM FUNCTION OF THE TEMPERATURE CONTROL SYSTEM - REPAIR PROCEDURE FOR STRATIFICATION (SECONDARY) TEMPERATURE BLEND DOOR.
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*TT
GRUNTING NOISE FROM FRONT POWER WINDOW AFTER GLASS IS POWERED TO THE FULL-UP POSITION.
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*TT
Other
6 bulletinsSOME VEHICLES MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1213, B1342, B1601, B2431.
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*TT
RKE INOPERATIVE. *EH
SAFETY BELT RETRACTION SPEED.
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*TT
HEADLINER GRAB HANDLES LOOSEN.
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*TT
SURGE AT A STEADY SPEED BETWEEN 35 AND 45 MPH WITH NO OTHER DRIVEABILITY CONCERNS.
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*TT
SURGE AT CRUISE. *TT
Electrical
5 bulletinsINFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES.
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MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0316 OR P030X - NO CRANK BATTERY DISCHARGED.
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*TT
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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*TT
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.
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CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4.
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CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT
HVAC & Climate
5 bulletinsON SOME VEHICLES, THE HEATER HOSE CLAMP MAY BE IMPROPERLY POSITIONED ONTHE HEATER HOSES LEADING TO AND FROM THE HEATER CORE.
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*TT
2002 TAURUS/SABLE HEATER HOSE CLAMPS UPGRADE PRIOR TO SALE.
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*NLM
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.
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*SLC
CLIMATE CONTROL A/C SERVICE TECH TIPS.
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*EH
LACK OF A/C COOLING. *MJ
Lighting
4 bulletinsMALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.
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VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0133, P1131 OR P2195.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0171/P0174, P1131/P1151, AND/OR P2195/P2197 IN CONTINUOUS MEMORY.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ON WITH CONTINUOUS MEMORY DIAGNOSTIC TROUBLE CODES (DTC'S) P0172/P0175 (SYSTEM TOO RICH).
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*TT
Pre-Delivery & Maintenance
3 bulletinsPOWER LOCK CONCERNS - SERVICE TIP.
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*TT
SAFETY BELT WEB STOP BUTTON SERVICE.
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*EH
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.
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*TT
Suspension
2 bulletinsRATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS.
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*TT
RATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS.
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*TT *JB
Tires & Wheels
1 bulletinTHIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT).
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*TT
Software & Calibration
1 bulletinINFORMATION REGARDING WORKSHOP MANUAL UPDATE 2002 TAURUS AND SABLE P/S PUMP 3.0L 2V.
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*YD
Air Bags & Safety
1 bulletinRESTRAINT SYSTEM-AIR BAG DEPLOYMENT STRATEGY WITH ADVANCED RESTRAINT SYSTEM.
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*MJ
Steering
1 bulletinSTEERING COLUMN LOCK DISCONTINUED.
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*TT