2004 Mercury Mountaineer TSBs
103 Technical Service Bulletins across 16 categories
Categories
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27 bulletinsMIL ON WITH DTC P0191 WITH OR WITHOUT VARIOUS DRIVABILITY SYMPTOMS AND/OR ADDITIONAL DTCS.
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*TT
REAR AXLE NOISE REPAIR.
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*TT
NO START/HARD START ON COLD SOAK.
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*TT
REAR AXLE NOISE REPAIR.
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*SC
INCREASED EFFORT DURING LOW SPEED SHARP TURNS ON 4X4 VEHICLES.
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*TT
SAFETY BELT RETRACTION SPEED.
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*TT
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.
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*TT
FRONT AXLE TUBE LEAK.
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*EH
DRIVELINE 1ST ORDER VIBRATION/BOOM/DRONE.
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*TT
INCREASED TURNING EFFORT DURING LOW SPEED SHARP TURNS FALSE 4X4 ENGAGEMENT.
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*EH
NO CRANK/NO START CONDITION WHEN VEHICLE TEMPERATURE IS BELOW FREEZING (32F/0C).
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*TT
SPEED CONTROL INOPERATIVE OR NOT HOLDING THE SET SPEED.
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OASIS. VARIOUS MODELS INCLUDING 2005 EXPLORER, SPORT TRAC, MOUNTAINEER AND AVIATOR. *TT
REAR AXLE NOISE. OASIS.
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VARIOUS MODELS INCLUDING 2005 EXPLORER, MOUNTAINEER AND AVIATOR. *TT
UNINTENDED 4X4 ENGAGEMENT DURING LOW SPEED PARKING LOT TURNS.
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VARIOUS MODELS INCLUDING THE 2005 EXPLORER AND MOUNTAINEER. *TT
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID.
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FLUID USAGE CHANGE. *TT
4X4 INOPERATIVE AND/OR INDICATORS BLINKING.
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*TT
DELAYED/HARSH REVERSE ENGAGEMENT.
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*TT
REAR AXLE NOISE. *TT
REAR AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS.
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*TT
REAR AXLE NOISE. ALSO INCLUDES LINCOLN AVIATOR 2002.
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*MJ
CERTIFIED REAR AXLE AVAILABLE.
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*MJ
GENERATOR NOISE IN COLD AMBIENT TEMPERATURES.
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*MJ
INTERMITTENT HARD START, LONG CRANK TIME OR MULTIPLE CRANK ATTEMPTS BEFORE STARTING.
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*TT
A POPPING OR CREAKING NOISE THAT APPEARS TO BE COMING FROM THE FRONT EXTERIOR OF THE VEHICLE.
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*TT
DRIVELINE VIBRATION ON DRONE/BOOM AT HIGHWAY SPEEDS.
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CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE.
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*TT
AXLE WHINE AT CRUISE OR DURING ACCELERATION/ DECELERATION.
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Engine
14 bulletinsFORD/LINCOLN/MERCURY: IF BATTERY WAS DISCONNECTED OR DEAD, VEHICLES/TRUCKS MAY EXPERIENCE HARD STARTS AND ENGINE...
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IDLE RPM FLUCTUATION AND EXHIBIT DIAGNOSTIC TROUBLE CODES (DTCS) P0505, P0506, P2111 AND P2112. *PE
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...
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COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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*TT
NO START/HARD START ON COLD SOAK - 4.0L ENGINE.
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*TT
THROTTLE PEDAL RESPONSE ON TIP IN VEHICLES BUILT BEFORE 10/4/2004 EQUIPPED WITH A 4.0L ENGINE.
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*EH
ROUGH IDLE IN DRIVE. *EH
MIL ON AND/ OR RUNS ROUGH/MISFIRE DTCS P0300-P0308 P0316 AND OR P0171/P0174 4.6L ENGINE.
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*EH
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.
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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
OIL LEAK FROM OIL FILTER ADAPTER - 4.0L SOHC ENGINE BUILT BEFORE 4/1/2004.
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*TT
NO CRANK WITH DIAGNOSTIC TROUBLE CODE B1601 AND/OR B1213.
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PATS SECURITY ACCESS ISSUES WITH 4.0L ENGINE. *TT
ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003.
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*MJ
ENGINE AUXILIARY OIL COOLER LINE AND THE RIGHT SIDE MOTOR MOUNT SQUEAKING NOISE FROM FRONT EXTERIOR WHILE DRIVING OVER BUMPS.
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*TT
ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED...
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USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT
VEHICLES WITH A SILVER VALVE STEM TIRE PRESSURE MONITOR SYSTEM (TPMS) MAY EXHIBIT A WARNING LIGHT/MESSAGE ON.
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*TT
Body & Paint
12 bulletinsSome 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL.
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OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
BACKGLASS DIFFICULT TO CLOSE AND AN INTERMITTENT DOOR AJAR LAMP.
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*TT
RATTLING NOISE - RIGHT FRONT FENDER WHILE DRIVING.
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*TT
ALUMINUM CORROSION - SERVICE TIP.
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*TT
REAR POWER WINDOW(S) INOPERATIVE.
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*TT
BROKEN REAR CARGO STORAGE DOOR LIFT HANDLE.
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VARIOUS MODELS INCLUDING 2005 EXPLORER/MOUNTAINEER. *TT
FRONT WINDOW CLUNK NOISE.
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*TT
AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL.
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SERVICE TIPS. *TT
LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED.
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SERVICE PROCEDURE. *TT
REAR LIFTGATE RATTLE / LIGHT POPPING NOISE.
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*TT
Electrical
12 bulletinsThe Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).
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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP.
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*TT
MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL...
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GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING. *TT
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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*TT
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.
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*TT
OPEN FUSE F2.20 (5 AMP) AND/OR F2.1 (30 AMP) WHICH MAY RESULT IN LOSS OF FUNCTION OF SEVERAL SYSTEMS INCLUDING POWER...
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SEATS, ADJUSTABLE PEDALS AND POWER DOOR LOCKS. *TT
MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM).
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*TT
SOME OF THE VEHICLES WERE BUILT WITH INSTRUMENT CLUSTERS THAT WERE NOT CONFIGURED PROPERLY FOR USE WITH A REVISED TPMS MODULE.
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THE TIRE PRESSURE MODULE SYSTEM (TPMS) IS FULLY FUNCTIONAL, BUT THERE IS NO VISUAL INDICATION TO A DRIVER IF THE TIRE PRESSURE MODULE SYSTEM (TPMS) IS ACTIVATED. *MJ
MULTIPLE ELECTRICAL CONCERNS - FUSE 2.17 OPEN.
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*MJ
TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP.
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*MJ
DELAYED CRANK WITH NO START, DIAGNOSTIC TROUBLE CODES (DTC) U0300/P0606/P2105/P2107, MALFUNCTION INDICATOR MODULE (MIL) AND WRENCH LIGHT ON.
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*MJ
DIAGNOSTIC TROUBLE CODE (DTC) U0300 (INTERNAL CONTROL MODULE SOFTWARE INCOMPATIBILITY) STORED IN THE PCM WITH NO OTHER DTC'S PRESENT.
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*TT
Fuel System
11 bulletinsMIL ON WITH DTC P0463 OR ERRATIC FUEL GAUGE OPERATION.
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*KB
MIL ON WITH P0463 OR ERRATIC FUEL GAUGE OPERATION.
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*KB
MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN).
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*TT
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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*TT
FUEL GAUGE SLOW TO UPDATE AFTER REFUELING.
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*EH
FUEL GAUGE SLOW TO UPDATE.
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*TT
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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*TT
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS.
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*TT
DEMONSTRATION/DELIVERY HOLD - SPECIAL FIELD ACTION 03L17.
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REVISED SMOG EMISSIONS INFORMATION. *TT
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.
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*TT
Lighting
10 bulletinsWRENCH LAMP ON AND NO DIAGNOSTIC TROUBLE CODE (DTC) STORED.
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FRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING.
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MALFUNCTION INDICATOR LAMP (MIL) AND ELECTRONIC THROTTLE CONTROL (ETC) LAMPS ON WITH BOTH DIAGNOSTIC TROUBLE CODE (DTC) P2106 AND P2135.
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*TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.
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VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTC'S) P0172 AND/OR P0175.
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*TT
MALFUNCTION INDICATOR (DTC) LAMP ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2106.
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*TT
AN INTERMITTENT NO START AND/OR MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES (DTC'S) P1233, P1234, P1235, P1236, P1237 OR P1238.
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*TT
MALFUNCTION INDICATOR LAMP ON AND/OR ELECTRONIC THROTTLE CONTROL LAMP (ETC) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2106.
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*TT
MALFUNCTION INDICATOR LAMP/ETC LAMP LIT WITH P0606 AND ONE OR SEVERAL P21XX-SERIES DIAGNOSTIC TROUBLE CODES AT LOW TIME IN SERVICE.
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*TT
INTERMITTENT DIAGNOSTIC TROUBLE CODE (DTC) P2106 WITH THE MALFUNCTION INDICATOR LAMP (MIL) ON.
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Transmission
4 bulletinsDELAYED OR HARSH REVERSE ENGAGEMENTS - 5R55S TRANSMISSION - VEHICLES BUILT PRIOR TO 09/23/2004.
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*TT
GEAR SELECTOR LEVER - INCREASED EFFORT TO SHIFT FROM DRIVE TO PARK.
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IMPROPERLY FORMULATED TRANSMISSION FLUID THAT, OVER TIME, MAY CAUSE DELAYED/HARSH REVERSE ENGAGEMENTS.
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CUSTOMER SATISFACTION PROGRAM 04B22. 5R55S/E & 5R44E TRANSMISSION FLUID ADDITIVE. *TT SUPPLEMENT #1. *TT SUPPLEMENT #2. *TT SUPPLEMENT #3. *TT
REAR 3.55 AXLE NOISE.
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CERTIFIED REAR AXLE OR IMPROVED GEAR SET AVAILABLE. *TT
Brakes
4 bulletinsANTI-LOCK BRAKE SYSTEM (ABS) LAMP ILLUMINATED AND DIAGNOSTIC TROUBLE CODE (DTC) C1235, C1236, C1237 ON VEHICLES WITH...
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DIFFERENTIAL-MOUNTED RAR WHEEL SPEED SENSOR. *TT
ANTI-LOCK BRAKE SYSTEM (ABS) LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B2900, U1900 AND C1805.
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*TT
STANDARD ABS (NOT ADVANCE TRAC/IVD) BUILT PRIOR TO 2/9/2004 MAY EXHIBIT AN INTERMITTENT AMBER ABS LIGHT ON WITH...
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DIAGNOSTIC TROUBLE CODE (DTC'S) B2900, U1900 AND POSSIBLY C1805 STORED IN MEMORY. *TT
THE AMBER ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON WITH DIAGNOSTIC TROUBLE CODES C1235, C1236/C1237 STORED IN MEMORY.
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*TT
Pre-Delivery & Maintenance
2 bulletinsREAR AXLE DATE CODE INSPECTION AND SERVICE.
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VEHICLES MAY HAVE BEEN BUILT WITH AN IMPROPER MIX OF REAR AXLE LUBRICANT AND FRICTION MODIFIER ADDITIVE. IF SO, THE CUSTOMER MAY EXPERIENCE NOISE AND VIBRATION WHILE DRIVING. *TT *MJ
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.
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*TT
Tires & Wheels
1 bulletinVIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.
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*TT
Suspension
1 bulletinNOISE FROM REAR WHEEL HUB BEARINGS.
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Software & Calibration
1 bulletinWARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS.
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*MJ UPDATE. *TT
Air Bags & Safety
1 bulletinINTERMITTENT AIR BAG WARNING LAMP ON, MEMORY SEAT, AND/OR ADJUSTABLE PEDAL CONCERNS.
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*MJ
Steering
1 bulletinPOOR FIT BETWEEN DRIVER AIR BAG AND STEERING WHEEL.
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*TT
Infotainment
1 bulletinDISTANCE TO EMPTY NOT DISPLAYED.
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*TT
HVAC & Climate
1 bulletinAIR CONDITIONER HOOTING NOISE DURING LIGHT LOAD ACCELERATION AT LOW SPEEDS, FROM 1000-1300 RPM.
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*TT