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1997 Mercury Cougar TSBs

113 Technical Service Bulletins across 14 categories

Engine

33 bulletins
630628

SOME VEHICLES MAY EXHIBIT AN INTAKE MANIFOLD CROSSOVER (FIRST RUNNER) COOLANT SEEPAGE CONDITION.

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*TT

630515

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE.

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*TT

630001

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA.

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*TT

627927

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174.

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*TT

619424

SUBJECT REGARDING ENGINE OIL RECOMMENDATIONS FOR USE IN 2001 VEHICLES - SAE 5W-20 MOTOR OIL.

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*TT

613562

INFORMATION REGARDING REPLACMENT OF ENGINE FRONT COVER GASKET.

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**MR

613261

SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT.

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*TT

613082

SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT.

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*MJS

612219

SOME VEHICLES MAY EXPERIENCE ENGINE COOLANT LEAKS AT THE ENGINE FRONT COVER GASKET.

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OWNER NOTIFICATION PROGRAM PROVIDING REPLACEMENT OF THE ENGINE FRONT COVER GASKET. *TT

6090542

INFORMATION REGARDING FRONT COVER & WATER PUMP BOLTS-TORQUE VALVE REVISION/3.8-4.2L.

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*MJS

6090538

INFORMATION REGARDING CAMSHAFT POSITION (CMP) SENSOR ALIGNMENT TOOL CHART.

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*MJS

6090310

SOME SERVICE MANUALS MAY LIST THE INCORRECT CAMSHAFT POSITION SENSOR ALIGNMENT TOOL FOR VEHICLES WITH VARIOUS ENGINE SIZES.

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*TT

6090309

INFORMATION REGARDING A CHANGE IN THE TORQUE VALUES OF THE ENGINE FRONT COVER WATER PUMP BOLTS.

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*TT

6089651

SUBJECT ON ENGINE COOLANT LEAKING INTO THE ENGINE OIL ON SOME VEHICLES.

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*TT

607402

EFFECTIVE MARCH 2, 1998M3.8L ENGINE ASSEMBLY IS ADDED TO FQR(FORD QUALITY RENEWAL) ASSEMBLY PROGRAM.

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*AK

607401

BRIEF INFORMATION REGARDING ENGINES BEING ADDED TO THE FQR (FORD QUALITY RENEWAL) ASSEMBLY PROGRAM.

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*TT

606484

CONCERNS WITH ENGINE COOLANT LEAKING INTO ENGINE OIL ON SOME VEHICLES.

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*TT

606461

FORD MOTOR COMPANY HAS RELEASED A PRIVATE LABELED MATERIAL TO BE USED FOR IRON PARTICLE / ACID RAIN SERVICE REPAIRS.

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*TT

606420

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR.

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*TT

605621

INFORMATION REGARDING ADDITIONAL COVERAGE FOR INTAKE MANIFOLD MALFUNCTIONS.

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*TT

604059

FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS.

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*YC

600588

AIR INLET-WATER IN AIR INLET ELBOW-MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER...

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AND/OR MASS AIR FLOW SENSOR (MAF)- VEHICLE SWITH 4.6L ENGINE. *AK

53660

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS.

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*YC

52896

VEHICLES MAY EXPERIENCE ILLUMINATION OF THE ENGINE COOLING INDICATOR LIGHT.

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*TW

51990

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS.

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*JD

51881

VEHICLES MAY EXHIBIT FLASHINIG COOLANT AND LOW WASHER FLUID LAMPS AFTER ENGINE START AND DURING EXTREMELY LOW TEMPERATURES.

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*TW

51865

ENGINE COOLING LIGHT ON - POSSIBLE OIL LEAK AT UPPER JAM NUT ON THE UPPER TRANSMISSION COOLER LINE.

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*TW

51611

VEHICLES BUILT BETWEEN AUGUST 1996 AND JANUARY 1997 MAY EXHIBIT FLASHING LOW COOLANT AND LOW WASHER FLUID LAMPS AFTER...

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ENGINE START.JD

50368

CONCERNS OF CHECK ENGINE LIGHT (MIL) W/ CODES P0300 THRU P0308 & ENG RUNES ROUGH/MISSES.

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*TT

10023943

SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT...

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COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE

10018959

EXTENDED COVERAGE PROGRAM 05N04 - EXTENDED COVERAGE FOR COMPOSITE INTAKE MANIFOLD.

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THIS PROGRAM IS BEING PROVIDED AS A SETTLEMENT TO A CLASS ACTION LAWSUIT. THE TERMS OF THE SETTLEMENT EXTEND THE COVERAGE OF THE ALL-COMPOSITE INTAKE MANIFOLD TO 7 YEARS FROM THE ORIGINAL WARRANTY START DATE OF THE VEHICLE, WITH NO LIMIT ON THE NUMBER OF MILES THAT THE VEHICLE HAS BEEN DRIVEN. *TT

10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.

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*MJ

10000592

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...

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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

Transmission

22 bulletins
625715

BRAKE SHIFT INTERLOCK.*JB

623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

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*SLC

616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM.

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*TT

615292

SOME VEHICLES WITH CD4E TRANSMISSION MAY EXHIBIT A CONDITION OF NO CRANK / NO START IN PARK.

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VEHICLE WILL CRANK AND START IN NEUTRAL. *TT

615213

SOME VEHICLES WITH CD4E TRANSMISSION MAY EXHIBIT A CONDITION OF NO CRANK / NO START IN PARK.

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VEHICLE WILL CRANK AND START IN NEUTRAL. *TT

612301

INFORMATION REGARDING SEVERAL INTERNAL CHANGES THAT HAVE BEEN IMPLEMENTED ON THE MRX-75 TRANSAXLE TO IMPROVE SHIFT EFFORTS.

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*MJS

612203

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP.

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*MJS

606956

VEHICLES MAY EXHIBIT A HARD TO SHIFT CONDITION IN COLD WEATHER.

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*TT

606508

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK.

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*TT

606428

EXPERIENCING A DELAYED OR NO 2-3 UPSHIFT, PRIMARILY WHEN THE TRANSMISSION IS COLD ON VEHICLES WITH FORD QALITY...

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REMANUFACTURED (FQR) 4R70W TRANSMISSION EXCHANGE UNITS WITH JULIAN BUILD BETWEEN 062-97 AND 040-99. *TT

601238

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART.

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*YC

601237

EXPERIENCING A TORQUE CONVERTER CLUTCH SHUDDER OR VIBRATION.

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*YC

51945

FLUID- TRANSMISSION FLUID USAGE CHARTS.

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*JD

51910

VIBRATION- SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR-...

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VEHICLES EQUIPPED WITH AODE OR 4R70W TRANSMISSION. *JD

51082

ERRATIC SHIFTHING OF THE TRANSMISSION.

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*JD

50997

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP.

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*TW

50908

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP.

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*TW

50474

SOME VEHICLES EQUIPPED W/ AN AX4S TRANSAXLE MAY HAVE BEEN SHIPPED W/ A LOW TRANSAXLE FLUID LEVEL.

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*TT

50412

VEHICLES EQUIPPED W/ AN AODE OR 4R70W TRANS HAS A CONCERN OF SHUDDER FROM THE TRANSMISSION TORQUE CONVERTER CLUTCH IN...

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3RD OR 4TH GEAR OR DURING 3-4 SHIFT. *TT

10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

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*MJ

10008279

NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP.

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*TT

10003748

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Electrical

12 bulletins
6090184

INFORMATION ON REPLACING AND / OR REPAIRING MALFUNCTIONING (DOOR, IGNITION AND DECKLID) LOCKS.

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*TT

6089681

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES.

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*TT

607436

SOME VEHICLES MAY HAVE WATER CONTAMINATION IN THE AIR FILTER AND / OR THE MASS AIR FLOW SENSOR.

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*TT

604751

INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS).

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*TT

603724

MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP.

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*AK

51872

REPLACEMENT HEADLAMP BULBS - SEVERAL AFTERMARKET COMPANIES ARE OFFERING REPLACEMENT BULBS WITH A HIGHER WATTAGE THAT ARE...

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NOT DOT APPROVED - SOLD WITH DISCLAIMER OF "FOR OFF-ROAD USE ONLY" - THE BULBS DRAW MORE CURRENT THAN THE OEM BULBS AND CAN RESULT IN ACTUATION OF THE SHOR CIRCUIT PROTECTION FEATURE. *TW

51063

LOW COOLANT LIGHT STAYS ON.

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THE LOW FLUIDS MODULE IN THE CLUSTER NOT MAKING ELECTRICAL CONTACT WTH THE FLEX CURCUIT IN THE CLUSTER. *JD

50968

POWERTRAIN CONTROL MODULE -REPROGRAM POWERTRAIN CONTROL MODULE (PCM) - SERVICE PROCEDURES - SERVICE TIP.

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*TW

50944

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP.

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*TW

50905

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS.

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*TW

10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.

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*TT

10013369

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.

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*TT

Brakes

9 bulletins
6090082

INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT.

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*TT

605562

SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*TT

601264

AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*YC

601018

SOME VEHICLES MAY EXHIBIT BRAKE ROUGHNESS (BRAKE PEDAL PULSATION, STEERING WHEEL SHAKE AND / OR NIBBLE) UNDER LIGHT...

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BRAKE APPLICATIONS FROM 105 TO 0 KM/H (65 TO 0 MPH). *YC

601009

SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS.

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*YC

601003

HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE.

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*YC

51877

VEHICLES EXHIBIT A PULL WHILE BRAKING - CHECK FOR KINKED BRAKE LINES , REPLACE IF NECESSARY - REPLACE LOWER ARM AND...

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STRUT BUSHINGS ON THE SIDE THE VEHICLE PULL TO. *TW

51604

VEHICLE EXHIBITS A PULL WHILE BRAKING, FOLLOW PROCEDURES OUTLINED IN 06-00-4 & PINPOINT TEST "A" ON 06-00-5 OF THE 1997 SERVICE MANUAL.

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*JD

50941

BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP.

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*TW

Body & Paint

7 bulletins
606419

SUBJECT REGARDING DOOR TRIM PANEL REPLACEMENT - SERVICE TIP.

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*TT

603647

SOME VINYL COVERED ITEMS SUCH AS DASH PANELS, DOOR TRIM PANELS, CONSOLES, ETC., MAY EXHIBIT A SMALL DENT, SCUFF,...

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ABRASION AND/ OR DISCOLORATION RESULTING FROM ASSEMBLY, TRANSIT, DEALER PREP AND/OR CUSTOMER USAGE. *YC

601343

A NEW SILICONE GASKET AND SEALANT.

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*YC

600587

SERVICE TIPS FOR SURFACE DEFECT REMOVAL WITHOUT REPAINTING.

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*YC

52853

INSTRUCTIONS FOR RE-INSTALLING LOOSE FENDER CLADDING.

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*TW

52812

INSTRUCTIONS FOR REMOVING AND REINSTALLING A LOOSE FENDER CLADDING.

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*TW

50940

WINDSHIELD AND INTERIOR GLASS - FOG/FILM.

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*TW

Other

6 bulletins
608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA.

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*TT

606433

INFORMATION DESIGNED TO AID IN THE DIAGNOSIS, TESTING AND REPAIR OF NOISE, VIBRATION AND HARSHNESS (NVH) CONCERNS.

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*TT

603930

INFORMATION REGARDING REPLACEMENT AND / OR REPAIRS ON ANY LOCK COMPONENT.

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*YC

603740

ISSUES REGAREDING DIAGNOSTIC TROUBLE CODES ( DTCS ) P0705, P0708, P1704, AND / OR P1705 MAY BE STORED IN MEMORY.

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*YC

600585

REPAIRS TO VINYL COVERED SURFACES.

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*YC

50372

INFORMATION ON SIDE SHIELD FOR THE POWER DRIVER & PASSENGER SEAT.

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*TT

Lighting

5 bulletins
6090873

LOCKS FAILED. YD

52866

OCCASIONAL FLASHING OF THE LOW COOLANT AND LOW WASHER FLUID WARNING LAMPS SIMULTANEOUSLY DURING LOW TEMPERATURES.

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*TW

52787

COMPLAINTS OF FLASHING LOW COOLANT AND LOW WASHER FLUID WARNING LAMPS.

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*TW

50763

INSTRUCTIONS FOR REPLACING DIAGNOSED FAILED COMPONENT.

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*TW

50753

INSTRUCTIONS FOR REPLACING DIAGNOSED FAILED PARTS.

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*TW

Fuel System

5 bulletins
606460

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP.

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*TT

603695

EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM.

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*YC

601312

INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM.

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*TT

51987

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE.

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*JD

50860

DIAGNOSTIC INSTRUCTIONS FOR SERVICING EVAPORATIVE EMISSION PURGE FLOW SYSTEM.

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*TW

HVAC & Climate

4 bulletins
623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

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*SLC

6090087

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS.

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*TT

50945

AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL.

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*TW

10013060

CLIMATE CONTROL A/C SERVICE TECH TIPS.

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*EH

Tires & Wheels

3 bulletins
601290

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE.

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*YC

51933

VIBRATION- TIRES- VIBRATION FELT WHILE DRIVING AT HIGHWAY SPEEDS- VEHICLES BUILT THROUGH 12/20/96 EQUIPPED WITH 16 INCH GOODYEAR TIRES.

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*JD

50472

FIRESTONE P235 TIRES MAY EXHIBIT A HIGH FREQUENCY VIBRATION AT 65-75 MPH.

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*TT

Pre-Delivery & Maintenance

3 bulletins
51931

INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP.

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*JD

50959

LOCKS - REPLACE AND/OR REPAIR ANY LOCK COMPONENT - SERVICE TIP.

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*TW

10004027

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.

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*TT

Infotainment

2 bulletins
601341

EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO.

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*TT

54070

SOME VEHICLES MAY EXPERIENCE STATIC IN THE AM BAND OF THE RADIO WHILE DRIVING.

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*YC

Steering

1 bulletin
603669

A STEERING WHEEL MOVEMENT FELT WHEN DRIVING OVER ROUGH SURFACES.

Suspension

1 bulletin
51662

AIR CONDITIONING- R-134A TRACER DYE INSTALLED IN A/C SYSTEM AND THREE O-RING SPRING LOCK COUPLERS- SERVICE TIP.

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*JD