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1994 Mercury Cougar TSBs

94 Technical Service Bulletins across 12 categories

Transmission

24 bulletins
625715

BRAKE SHIFT INTERLOCK.*JB

623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS.

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*SLC

616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM.

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*TT

613335

SUBJECT REGARDING A NEW TRANSMISSION CASE AND MAIN CONTROL RELEASED FOR SERVICE ON AODE / 4R70W TRANSMISSIONS.

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*TT

612203

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP.

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*MJS

606508

CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK.

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*TT

606428

EXPERIENCING A DELAYED OR NO 2-3 UPSHIFT, PRIMARILY WHEN THE TRANSMISSION IS COLD ON VEHICLES WITH FORD QALITY...

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REMANUFACTURED (FQR) 4R70W TRANSMISSION EXCHANGE UNITS WITH JULIAN BUILD BETWEEN 062-97 AND 040-99. *TT

601238

INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART.

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*YC

601237

EXPERIENCING A TORQUE CONVERTER CLUTCH SHUDDER OR VIBRATION.

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*YC

51945

FLUID- TRANSMISSION FLUID USAGE CHARTS.

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*JD

50997

TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP.

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*TW

50973

TRANSMISSION - AODE - 4R70W - SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR.

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*TW

50908

TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP.

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*TW

50412

VEHICLES EQUIPPED W/ AN AODE OR 4R70W TRANS HAS A CONCERN OF SHUDDER FROM THE TRANSMISSION TORQUE CONVERTER CLUTCH IN...

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3RD OR 4TH GEAR OR DURING 3-4 SHIFT. *TT

50356

INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT.

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*TT

41026

A DELAYED/SOFT/SLOW CONCERN MAY OCCUR DURING THE 1-2 UPSHIFT AND A HESITATION OR SAG DURING 3-4 UPSHIFT.

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*TW

39887

THERE MAY BE AN INTERMITTENT LOSS OF TORQUE DURING OR JUST AFTER THE 3-4 UPSHIFT OR IN 4TH GEAR ON SOME VEHICLES.

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*TW

39837

TORQUE CONVERTER CLUTCH SHUDDER/VIBRATION.

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*TW

39238

A DELAYED/SOFT/SLOW CONCERN MAY OCCUR DURING THE 1-2 UPSHIFT.

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*TW

39224

POSSIBLE WATER INTRUSION IN THE MLP/TR SENSOR CAUSING SHIFT CONCERN.

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*TW

38062

DELAYED OR NO FORWARD ENGAGEMENT OF TRANSMISSION.

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*TW

10008580

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK.

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*MJ

10008279

NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP.

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*TT

10003748

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS.

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2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Engine

22 bulletins
630001

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA.

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*TT

625888

INFORMATION REGARDING ENGINE REPLACEMENTS WARRANTY EXTENSION PROGRAM.

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*YH

625878

INFORMATION REGARDING ENGINE REPLACEMENTS WARRANTY EXTENSION PROGRAM.

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*YH

619424

SUBJECT REGARDING ENGINE OIL RECOMMENDATIONS FOR USE IN 2001 VEHICLES - SAE 5W-20 MOTOR OIL.

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*TT

616506

SOME VEHICLES MAY EXHIBIT PREMATURE FAILURE OF THE HEAD GASKET(S).

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THIS CONDITION MAY RESULT IN ENGINE COOLANT LEAKAGE, WHICH, IF NOT DETECTED, CAN CAUSE ENGINE OVERHEATING. *TT

613868

SUBJECT REGARDING OWNER NOTIFICATION PROGRAM SUPPLEMENT #1 3.8L ENGINE HEAD GASKETS.

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*TT

613261

SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT.

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*TT

613082

SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT.

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*MJS

6090538

INFORMATION REGARDING CAMSHAFT POSITION (CMP) SENSOR ALIGNMENT TOOL CHART.

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*MJS

6090310

SOME SERVICE MANUALS MAY LIST THE INCORRECT CAMSHAFT POSITION SENSOR ALIGNMENT TOOL FOR VEHICLES WITH VARIOUS ENGINE SIZES.

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*TT

606420

FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR.

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*TT

600588

AIR INLET-WATER IN AIR INLET ELBOW-MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER...

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AND/OR MASS AIR FLOW SENSOR (MAF)- VEHICLE SWITH 4.6L ENGINE. *AK

53660

VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS.

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*YC

51990

BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS.

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*JD

51682

BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS.

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*JD

39903

CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS.

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*TW

39884

CHIRP OR SQUEAK FROM BLOWER MOTOR.

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*TW

39187

VEHICLES EXHIBIT A HIGH PITCHED WHISTLE/WHINE NOISE COMING FROM THE ENGINE COMPARTMENT.

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*TW

37748

MOANING OR HOOTING NOISE COMING FROM THE ENGINE COMPARTMENT MAY BE COMING FROM THE IDLE AIR BYPASS VALVE.

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*TW

37747

TICKING NOISE FROM FUEL INJECTORS AT IDLE.

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*TW

10008304

ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION.

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*MJ

10000592

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER,...

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MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

Brakes

14 bulletins
6090082

INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT.

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*TT

605562

SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*TT

601264

AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT.

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*YC

601018

SOME VEHICLES MAY EXHIBIT BRAKE ROUGHNESS (BRAKE PEDAL PULSATION, STEERING WHEEL SHAKE AND / OR NIBBLE) UNDER LIGHT...

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BRAKE APPLICATIONS FROM 105 TO 0 KM/H (65 TO 0 MPH). *YC

601012

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE.

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*YC

601009

SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS.

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*YC

601004

SOME VEHICLES MAY CYCLE WHEN BRAKES ARE APPLIED ON ROUGH ROADS OR ON AN INCLINE WHILE MAKING A SHARP TURN.

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*YC

601003

HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE.

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*YC

51877

VEHICLES EXHIBIT A PULL WHILE BRAKING - CHECK FOR KINKED BRAKE LINES , REPLACE IF NECESSARY - REPLACE LOWER ARM AND...

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STRUT BUSHINGS ON THE SIDE THE VEHICLE PULL TO. *TW

51604

VEHICLE EXHIBITS A PULL WHILE BRAKING, FOLLOW PROCEDURES OUTLINED IN 06-00-4 & PINPOINT TEST "A" ON 06-00-5 OF THE 1997 SERVICE MANUAL.

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*JD

50941

BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP.

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*TW

46478

THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE...

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INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PART OF THE DISC BRAKE SYSTEM, IT COULD CAUSE RUBBER PARTS TO SWELL IF LUBRICANT CONTACTS THE RUBBER MATERIAL.

39900

ROUGHNESS CONCERN DURING BRAKE APPLICATION.

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*TW

37731

FRONT DISC BRAKE NOISE WHILE BRAKING.

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*TW

Electrical

10 bulletins
6089681

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES.

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*TT

607436

SOME VEHICLES MAY HAVE WATER CONTAMINATION IN THE AIR FILTER AND / OR THE MASS AIR FLOW SENSOR.

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*TT

604751

INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS).

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*TT

603724

MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP.

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*AK

50968

POWERTRAIN CONTROL MODULE -REPROGRAM POWERTRAIN CONTROL MODULE (PCM) - SERVICE PROCEDURES - SERVICE TIP.

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*TW

50944

MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP.

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*TW

50905

WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS.

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*TW

39872

VEHICLES MAY EXHIBIT A NO CRANK OR INTERMITTENT NO CRANK CONCERN DUE TO MOISTURE FREEZE UP IN THE STARTER SOLENOID.

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*TW

39850

NO CRANK OR INTERMITTENT NO CRANK DUE TO MOISTURE FREEZE UP IN THE STARTER SOLENOID.

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*TW

38060

SOME VEHICLES MAY EXHIBIT A NO-CRANK CONDITION DUE TO CORROSION AT THE STARTER SOLENOID CONNECTOR.

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*TW

Other

6 bulletins
608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA.

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*TT

45934

TEMPERATURE GAUGE - FLUCTUATING AND /OR INACCURATE HIGH READINGS.

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*SD

42077

UNKNOWN

39905

CERTAIN SHOE AND LINING KITS DO NOT MEET FORD DIMENSIONAL SPECIFICATIONS.

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*TW

39120

NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION.

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*TW

3030300

UNKNOWN

Fuel System

5 bulletins
606460

EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP.

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*TT

603695

EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM.

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*YC

601312

INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM.

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*TT

51987

FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE.

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*JD

39119

ERRATIC DISTANCE-TO-EMPTY AND FUEL GAUGE READINGS.

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*TW

HVAC & Climate

4 bulletins
623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS.

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*SLC

6090087

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS.

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*TT

50945

AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL.

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*TW

10013060

CLIMATE CONTROL A/C SERVICE TECH TIPS.

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*EH

Body & Paint

3 bulletins
601343

A NEW SILICONE GASKET AND SEALANT.

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*YC

51856

WINDNOISE FROM FACTORY INSTALLED MOONROOFS.

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*TW

50940

WINDSHIELD AND INTERIOR GLASS - FOG/FILM.

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*TW

Infotainment

2 bulletins
601341

EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO.

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*TT

54070

SOME VEHICLES MAY EXPERIENCE STATIC IN THE AM BAND OF THE RADIO WHILE DRIVING.

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*YC

Pre-Delivery & Maintenance

2 bulletins
51931

INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP.

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*JD

10004027

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.

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*TT

Lighting

1 bulletin
613329

ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) AND / OR THE O/D LIGHT FLASHING.

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*TT

Tires & Wheels

1 bulletin
601290

INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE.

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*YC