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2002 Mercedes Benz G500 TSBs

49 Technical Service Bulletins across 15 categories

Engine

11 bulletins
11019747

Complaint Height adjustment of electric steering column adjustment jammed in the top/bottom adjustment position (e.g.

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with Easy Entry function), noise (breakaway noise) when leaving the limit stops of the height adjustment. Cause Height adjustment moves to the top/bottom limit stop and jams. 1. Driver seat control unit software 2. Steering column height adjustment transmission Remedy There are 2 repair procedures to follow depending on vehicle (differentiated according to model and vehicle manufacturing date) 1. Perform software update of driver's seat control unit 2. Replace repair kit for steering column height adjustment Procedure 1: Perform software update of driver seat control unit. ALL models except 205/253/293/222/217/231/463/213/238/257/290 up to special equipment code 801. Move out the fore/aft adjustment to the end position. Release jamming of height adjustment by knocking with palm of hand onto top of steering wheel/at the same time pressing adjustment switch downward After releasing the jam, perform a software update of the driver's seat control unit If procedure 1 is not effective, there is no new software available for the driver seat control unit, or the chassis is not listed above (167, 223, 294, 206, 294, 295, 296, 297,232,214,254) then use procedure 2. Procedure 2: Replace repair kit for steering column height adjustment. Move out the fore/aft adjustment to the end position. Release jamming of height adjustment by knocking with palm of hand onto top of steering wheel/at the same time pressing adjustment switch downward Remove footwell trim on driver's side. Determine type version of height adjustment in XENTRY Parts Information and order appropriate replacement part (refer to attachment). 1. Version A: A 231 460 77 00 2. Version B: A 205 460 38 03 Remove steering column. Remove height adjustment (adjustment repair kit). Install repair kit (adjustment repair kit) (observe tightening torque for screws in attachment). Install steering column. If possible, flash driver seat control unit to latest software release or code SCN again. Commission driver seat control unit (normalization of limit stops is deleted and learning process repeated).

11017500

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions.

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In contrast to a leaky headlamp, physical fogging does not result in a technical impairment of the headlamp. A leak test must be performed to determine if physical fogging exists or if the headlamp is leaky. Remedy Check for external damage: You can identify a damaged headlamp in the following way: For headlamps with a closed system 1. Check the headlamps for any external damage and check also for correct seating of the Gore-diaphragm/correct latching of the cover caps. 2. If the headlamp exhibits any external damage, replace the headlamp. For headlamps with an open system 1. Check the headlamps for any external damage and seal off the vent, then make sure the cover caps are latched correctly into place. 2. If the headlamp exhibits any external damage, replace the headlamp. Note: External damage to the headlamp does not present a warranty or goodwill case. 1. Clear fogged/condensed LED headlamps and LED rear lamps: 1. Drive the vehicle into the workshop (temperature higher than +18 C/+64.4F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood or trunk. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). 7. If the condensation has disappeared, nothing else has to be done. Note: If defrosting has been performed, you can skip the first step. 2. Leak test of headlamp with overpressure: Connect test adapter to pressure tester. (Figure 1) Check test adapter for leak tightness. To do so, connect plug and coupling (picture 2) and apply a maximum overpressure of 30 mbar. The pressure must remain constant. If the pressure does not remain constant, use a new adapter. All vents have to be sealed with sealing compound and the existing diaphragm with the stamp (picture 3 [3]). (Picture 4) Make allowance for the different headlamp variants here (there are different outlet openings). Check if the headlamp needs to be removed to gain access to the diagnostic socket on the headlamp housing. Plug the adapter onto the diagnostic socket on the headlamp housing. (Picture 5). Apply a maximum of 30 mbar overpressure to the headlamp housing. Note: If the maximum overpressure of 50 mbar is exceeded the headlamp seal will be damaged (picture 6). If a pressure drop of less than 10 mbar is measured within 30 seconds, the headlamp is tight and there is natural physical condensation. If a higher pressure drop than 10 mbar is measured within 30 seconds, the headlamp is leaky. Note: The leaky position can be localized with the aid of soap suds. If the pressure test is not passed, the headlamp is leaky. If the cause cannot be rectified, the headlamp must be replaced. Note: If the headlamp is replaced, no dry packs may be installed on the new replacement headlamp. AR82.10-P-5455WT was created for the pressure test. This AR can be used as a reference manual for all closed headlamps. In the event of an open headlamp system, the vent ducts must be sealed before the pressure test.

11017496

Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can...

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occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. Remedy NOTE: If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps and LED rear lamps: 1. Drive vehicle into workshop (temperature higher than +18 C/+64.4 F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood or trunk. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 C/+64.4F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in the formation of condensation, check the headlamp for damage. (See Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Remedy 2 A damaged headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness in accordance with LI82.10-P-078896 The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions.

11007753

Complaint Headlamp or front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can...

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occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. Headlamps comply with all applicable standards. If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Remedy Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps and LED rear lamps: 1. Drive vehicle into workshop (temperature higher than +18 C/+64.4 F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood or trunk. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 C/+64.4F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in the formation of condensation, check the headlamp for a defect. (See Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Remedy 2 A Damaged headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness in accordance with LI82.10-P-078307. The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions. Note: External damage to the headlamp/rear lamp or faulty seating of the cover caps does not present a warranty or goodwill case. With headlamps, it is possible to install desiccant packs if the problem occurs repeatedly. Open ventilation system: LI82.10-P-064766. Closed ventilation system LI82.10-P-078304

11005294

Complaint Rear lamps fogged up/not leaktight.

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Cause Fogging of the rear lamps is a natural phenomenon, which can occur under certain climatic conditions. This does not lead to any technical impairment of the rear lamps. Remedy Rear lamp: Remedy 1: Clearing fogged/condensed rear lamps: 1. Drive the vehicle into the workshop (temperature higher than +18 C/+64.4 F) Note: Do not wash the vehicle or subject it to high-pressure cleaning before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the trunk. 4. Switch on the exterior lighting. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation -> a significant reduction in the formation of condensation must be clearly recognizable (defogging progress).

10205788

When driving over speed limiters, speed bumps or rough roads;knocking noises may be heard from the rear area of the...

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vehicle.

10167563

The COMAND unit does not start or the COMAND display remains dark.

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The COMAND unit cannot be operated. Note: The problem disappears after a lengthy idle period (>6h) or after interrupting the power supply (circuit 30).

10167007

Engine diagnosis warning lamp active.

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Fault code 20BE1B and/or 20BD1B (The heating element of the AdBlue tank has a malfunction) is logged in the Blue-Tec control unit.

10167006

Engine diagnosis warning lamp active.

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Fault code 20BE1B and/or 20BD1B (The heating element of the AdBlue tank has a malfunction) is logged in the Blue-Tec control unit.

10166998

Constant noise from the engine compartment.

10166978

Engine diagnosis warning lamp lights up - Fault code entry (FC) 14A600 or 14A700

Electrical

7 bulletins
11026611

Complaint 1. General Diagnostic Tips 2.

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One or More PARK Sensor Activations 3. Red Ring Around Vehicle 4. "Active Parking and Parking Assist Inoperative" on Instrument Cluster 5. Cameras 6. Other Park Topics Cause Various root causes Remedy See attached diagnostic guide.

11021966

Complaint: Creaking or humming noise during adjustment of the electric steering column, see video.

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Cause: The noises occur due to insufficient greasing of the steering column adjustment guide. Remedy: Disassemble bellows of steering column tube module. Move steering column entirely out and entirely down. Grease steering column on green-marked positions with a suitable brush (find pictures in attachment). Move column up 1/4 of the way and grease again. Continue until upper limit stop is reached. Then move steering column adjustment in all directions from limit stop to limit stop several times to work in the grease. If noise does not resolve, perform above procedure again. Then move steering column adjustment in all directions from limit stop to limit stop several times to work in the grease. If noise still does not resolve, please open a TIPS case.

11018626

Complaint After a software update of HERMES communication module N112/9 has been performed on a gray import vehicle, the...

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message "SOS - Service not activated" is displayed in the instrument cluster. Cause The message "SOS - Service not activated" tells the customer that "over-the-air" registration of the vehicle with the Mercedes Intelligent Cloud is not possible. On a gray import vehicle, this is due to the fact that the SIM card installed in the HERMES communications module cannot dial into the mobile phone network in the importing country. Remedy The only way of avoiding the message in the instrument cluster is to deactivate the HERMES module using the 09o deactivation process after obtaining the customer's consent. After deactivation, the HERMES control unit (N112/9) has the operating status "Inoperative". The message "SOS not ready" appears in the audio/COMAND display (A40/8) and may also appear in the instrument cluster. This display message tells the customer that the emergency call function is not available. In addition, the workshop must attach a label (2 x part number A9078172900 required) to the cover of the emergency call button in the overhead control panel and to the emergency call button itself. Replacing the hardware of the HERMES communication module is not effective.

11018206

Complaint The result from the XENTRY battery test does not match the current state of the battery.

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Cause The XENTRY battery tester uses the stored on-board electrical system data in the SAM module to access the health of the 12 volt battery. The XENTRY battery test may not take into account a single discharge event because the SAM or EZS cannot record the data if the battery is discharged. Note: A discharged battery does not necessarily need to be replaced. A discharged battery may be recovered with no permanent damage. Remedy 1) If the battery is discharged, charge the battery. Review WS54.00-P-0037B for minimum charger specifications. Note the amperage difference between trickle (maintainer) chargers of at least 16A and quick chargers of at least 30A. Review AP54.10-P-5449U. Note when battery is sufficiently charged the charger current is less 5A. 2) While charging the battery, analyze the vehicle data to determine root cause of discharge using the following data points: NOTE: For guidance on use of the on-board electrical data please review the AKUBIS video titled "New onboard electrical system diagnosis shown on BR 166". The video can be accessed through WIS by following the path WSM--> content by model series --> passenger cars --> ML-Class --> Model 166 --> group 54 --> New onboard electrical system diagnosis. Refer to the March 2023 PCTT for the video walkthrough of analysis as well as the attachment of the slides to this Li. For Star 2 vehicles: -Review FSAM on-board electrical data conspicuous records NOTE: This data can be found via FSAM N10/6 -> Actual Values -> On-board electrical system -> On-board electrical system data For Star 3 vehicles: -Review N73/3 EZS on-board electrical data conspicuous records NOTE: This data can be found via EZS N73/3 -> Actual Values -> On-board electrical system -> On-board electrical system data 3) Determine if root cause is due to: vehicle technical issue? customer behavior? NOTE: Recommend using battery analysis sheet found in XiW -> Local Contents -> Diagnostic info -> Battery Discharge Worksheet 4) If battery still does not accept charge, create a TIPS case. -Must include with the case: Amperage setting of charger and time battery was on charger XENTRY Battery Tester results Voltage of battery taken with multimeter: Do not connect charger while taking measurements N10/6 FSAM and N73/3 EZS CUL Workshop analysis of conspicuous data Root cause analysis for battery discharge based on the above documents (technical, customer, etc.) NOTE: For expedited results when creating a case write customer complaint as "XENTRY Battery Tester implausible".

11014398

Complaint The intent of this document is to provide workshops with helpful technical reference language.

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Commonly used acronyms in LI's and TIPS cases. Control unit names, numbers, and how to identify. Network/wiring architecture groups to baumuster quick reference. Platform to baumuster quick reference. Cause Information only Remedy Acronyms: AV = Actual Values CU = Control Unit CUL = Control Unit Log DTC = Diagnostic Trouble Code E-Stand = Fresh-up head unit boot software (found in head unit control unit log) FUP = Fresh-up FW = Firmware HSVL = High Speed Video Line HU = Head Unit HW = Hardware ISU = Initial Start Up LVDS = Low Voltage Differential Signal NSFT = Not Safe For Transport MOPF = Model Facelift (Ex: 167 MOPF) PiH = Plug-in Hybrid P3 Hybrid = AMG Plug-in Hybrid with rear drive unit SA Code = Sonderausstattungscode (Option Code) SCN = Software Calibration Number SW = Software TCU = Telecommunication Control Unit (Hermes/Ramses/Etc...) QT = Quicktest XD = XENTRY Diagnosis Control Unit Identification: Refer to the attachment "Control Unit Nomenclature" for location of each. Control Unit Name Control Unit Number Control Unit Short name Control Unit Diogenes ("dy-oj-uh-neez") name - Control unit variant/family. Network/Wiring Architecture to Baumuster Quick Reference: Star 1 117, 156, 246 (MFA) 166, 176, 221, 242, 246, 292 Star 2 205, 213, 238, 253, 257, 290 (MRA) 117, 156, 246 (MFA) 118, 177, 243, 247 (MFA2) 167, 222, 292, 463, 465, 906 Star 3 294, 295, 296, 297 (EVA2) 206, 214, 223, 236, 254 (MRA2) 192 and 232 (MSA) 907 Platform to Baumuster Quick Reference: MRA = "Mercedes-Benz Rearwheel Architecture": 205 213 222 238 253 257 290 MRA2 = "Mercedes-Benz Rearwheel Architecture - Generation 2": 206 214 223 236 254 MFA = "Mercedes-Benz Frontwheel Architecture" 117 156 246 MFA2 = "Mercedes-Benz Frontwheel Architecture - Generation 2" 118 177 243 247 EVA1.5 = "Electric Vehicle Architecture" 243 EVA2 = "Electric Vehicle Architecture - Generation 2" 294 295 296 297 MSA = "Mercedes-Benz Sport Architecture" 192 232 MMA = "Mercedes-Benz Modular Architecture" No vehicles currently launched.

10209877

Complaint The result from the XENTRY battery test does not match the current state of the battery.

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Cause The XENTRY battery tester uses the stored on-board electrical system data in the SAM module to access the health of the 12 volt battery. The XENTRY battery test may not take into account a single discharge event because the SAM cannot record the data if the battery is discharged. Note: A discharged battery does not necessarily need to be replaced. A discharged battery may be recovered with no permanent damage. Remedy Follow guided tests as described.

10167564

Customer experiences low battery conditions, resulting in jump starts, and eventually requiring battery replacement.

Infotainment

7 bulletins
11017119

Complaint A popup is seen on the HU with the message "data connection temporarily not available".

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Potentially affected functionalities in NTG4.5, NTG5 1.Weather 2.Local Search 3.IP Radio 4.Send2Car 5.Speech Detection Service 6.E-Navigator 7.iHeartRadio 8.Traffic Cams Cause Analysis ongoing. Remedy Please track the LI for further updates. Note: Please do not create TIPS cases. Please do not replace any components. HU/Hermes SW update / SCN coding will not fix the issue.

11010755

Complaint After a control unit replacement of "N112/9 - control unit for telematics services (HERMES)" or the "N112/2 -...

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control unit for telematics services (RAMSES)", the Digital Extras (previously Mercedes me) cannot be activated. The DTC B15CE00 is active or active+saved. In vehicles with "N112/9 - control unit for telematics services (HERMES)": The message "SOS - service not activated" permanently lights up in the instrument cluster AND the actual value "Error when replacing certificate (CEP.36)" is displayed in the actual values for the activation status under "Registration status" (see picture 1). In the control unit log of the "N112/9 - control unit for telematics services (HERMES)", the registration error "CEP Invalid VIN/UniqueID combination" is displayed. In vehicles with "N112/2 - control unit for telematics services (RAMSES)": The actual value "Error when replacing certificate (CEP.36)" is displayed in the actual values for the activation status under "Registration status" (see picture 1). In the control unit log of the "N112/2 - control unit for telematics services (RAMSES)", the registration error "CEP_ VIN_UNIQUEID_INVALID" is displayed. The emergency call is not impaired. Cause In the event of a control unit replacement, sporadic problems in the back end could result in data from the new control unit not being updated in the back end system. Remedy Please create a TIPS case. In some cases, the problem rectifies itself on its own after a little while.

10205803

The mobile phone address book may not be transferred completely to the multimedia system COMAND, Audio 20, or MBUX.

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The contact list may not be fully populated and in some instances, the call list will display telephone numbers but no names.

10205247

Traffic information service and posibly the voice control, nonfunctional after navigation software update.

10205237

The COMAND unit does not start or the display remains dark.

10186141

NTG5.5: Incorrect time shown on instrument cluster, COMAND display, and analog clock

10135721

Instrument cluster: No display in instrument cluster

Lighting

4 bulletins
11015640

Complaint During a phone call, the called party has difficulty understanding/cannot understand the driver, or...

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interference/background noises are audible to the called party during a call. It becomes increasingly difficult to understand as the speed rises. Cause A. Seating of the microphones in the headliner. Side edges are covered by the textile cover (see picture "1") B. Assembly of microphones (B25/20 or B25/21) in the headliner. C. Dirt inside the microphone housing Remedy 1. Press finger on rear of microphone (on adhesive tape) 2. Remove microphone cap from the front 3. Eliminate protruding material residues of the microphone cutout at the headliner, e.g. with a soldering iron. The microphone must be seated in the headliner as shown in picture "2". 4. Push microphone from behind until it is firmly pressed into the headliner 5. Maintain pressure and press/clip cap into microphone from the front. Note: The cover cap must be clearly heard and felt to engage. 6. This procedure must be carried out on both microphones (B25/20 and B25/21) Note: It is recommended to replace the cover caps. The non-woven cloth in the cover cap protects the microphone from soiling and must not be removed. NOTE: The information contained in this document is intended for use by trained, professional technicians with the knowledge to properly and safely perform diagnosis and repairs on Mercedes-Benz vehicles, using Mercedes-Benz approved tools and equipment. It informs service technicians about conditions that could occur in certain vehicles and provides information that could assist in proper vehicle diagnosis, service, or repair. It does not indicate that a defect is present in any vehicle referenced in this document nor does it imply warranty coverage. DO NOT assume that a symptom or condition, or a described cause of a symptom or condition, affects any particular vehicle or groups of vehicles, or that a described repair applies to any particular vehicle or groups of vehicles. There can be multiple causes resulting in the same or similar symptoms or conditions described in this document, and trained professional service technicians must use their diagnostic skills to make evaluations on a case-by-case basis. The information contained in this document does not guarantee warranty coverage nor does it extend the vehicles warranty in any way.

11008091

Complaint During a phone call, the called party has difficulty understanding/cannot understand the driver, or...

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interference/background noises are audible to the called party during a call. It becomes increasingly difficult to understand as the speed rises. Cause A. Seating of the microphones in the headliner. Side edges are covered by the textile cover (see picture "1") B. Assembly of microphones (B25/20 or B25/21) in the headliner. C. Dirt inside the microphone housing Remedy 1. Press finger on rear of microphone (on adhesive tape) 2. Remove microphone cap from the front 3. Eliminate protruding material residues of the microphone cutout at the headliner, e.g. with a soldering iron. The microphone must be seated in the headliner as shown in picture "2". 4. Push microphone from behind until it is firmly pressed into the headliner 5. Maintain pressure and press/clip cap into microphone from the front. Note: The cover cap must be clearly heard and felt to engage. 6. This procedure must be carried out on both microphones (B25/20 and B25/21) Note: It is recommended to replace the cover caps. The non-woven cloth in the cover cap protects the microphone from soiling and must not be removed. NOTE: The information contained in this document is intended for use by trained, professional technicians with the knowledge to properly and safely perform diagnosis and repairs on Mercedes-Benz vehicles, using Mercedes-Benz approved tools and equipment. It informs service technicians about conditions that could occur in certain vehicles and provides information that could assist in proper vehicle diagnosis, service, or repair. It does not indicate that a defect is present in any vehicle referenced in this document nor does it imply warranty coverage. DO NOT assume that a symptom or condition, or a described cause of a symptom or condition, affects any particular vehicle or groups of vehicles, or that a described repair applies to any particular vehicle or groups of vehicles. There can be multiple causes resulting in the same or similar symptoms or conditions described in this document, and trained professional service technicians must use their diagnostic skills to make evaluations on a case-by-case basis. The information contained in this document does not guarantee warranty coverage nor does it extend the vehicles warranty in any way.

10174355

G facelift: Complaints regarding headlamp (ILS)

10166975

This Customer 1 Action has been initiated because certain mbrace subscribers were recently contacted by mbrace...

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informing them that they need to have an i-button call performed to ensure their mbrace device has registered with the Verizon Telematics systems. If the i-button call failed or if the customer was unable to perform the i-button call, the mbrace agent instructed the customer to make an appointment with their dealer to have the issue corrected and/or i-button call performed. The vehicles impacted range from model year 2002 to 2014.

Other

4 bulletins
11008072

Complaint White plastic insert present on microphone assembly.

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See figure A for example. Cause The insert (breathable filter) is designed to be inside for dust protection and air flow control. Remedy Do not remove the breathable filter from the microphone assembly. This part is designed to be in the microphone and should remain in the vehicle. Note: If TIPS support is required for microphone symptoms please open a TIPS case and reference this LI.

10205239

"Anti-theft protection activated".

10205236

"Metadata loss- Please reimport all media data".

10165846

Vehicle runs off to the right on flat roads when driving straight ahead.

Steering

3 bulletins
11012802

Complaint Play noticeable in the height adjustment of the steering column.

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See arrow direction in attached pictures. Cause Slipped thrust bearing ring on the height adjustment. Remedy Install repair kit for height adjustment of the steering column. For tightening torque, see attachment.

11009036

Complaint "Active Emergency Stop Assist Currently Unavailable" and "Active Steering Assist Inoperative" instrument...

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cluster messages along with Tire Pressure Light on in Instrument Cluster. Cause Both systems are temporarily unavailable due to low tire pressures. An active tire pressure monitor light may result in some assistance features being temporarily unavailable until tire pressures are corrected. Remedy Check/adjust tire pressures and reset monitoring through the instrument cluster.

10167507

Vibrations at the steering wheel or steering system has excessive resistance

Body & Paint

3 bulletins
11009122

Complaint Washer fluid system leaks Cause Various possible causes: 1.

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Washer fluid reservoir itself. 2. Seal on washer fluid pump/washer fluid reservoir. 3. Washer fluid pump. 3.1. Distributor housing leaks. 3.2. Pump fitting leaks. 3.3. Washer fluid hose cannot be snapped into place on pump fitting. 3.4. Washer fluid hose will not stay on pump fitting, although connector OK. 4. Washer fluid line. 4.1 Connector will not stay on pump fitting because it is broken. 4.2 Sealing ring in connector missing. 4.3 Sealing ring in connector fitted, but deformed and therefore leaks. 4.4 Damage to washer line by animal. 5. Seal on heating washer fluid reservoir/washer fluid reservoir. Remedy Replace defective component parts only. Do not replace any adjacent component parts that are intact. Note: Repair kits for washer line hoses do exist to allow patches for line damage.

11007974

Complaint Headlamps leaking or fogged Cause The fogging of the headlamp is a natural phenomenon which can occur under certain climatic conditions.

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In contrast to a leaky headlamp, physical fogging does not result in a technical impairment of the headlamp. A leak test must be performed to determine if physical fogging exists or if the headlamp is leaky. Remedy In advance, observe LI82.10-P-078301 "Headlamps or Front Fog Lamps Leaking or Fogged". 1. Prepare headlamp/check for external damage: For headlamps with a closed system 1. Check the headlamps for any external damage and check also for correct seating of the Gore-diaphragm/correct latching of the cover caps. 2. If the headlamp exhibits any external damage, replace the headlamp. For headlamps with an open system 1. Check the headlamps for any external damage and seal off the vent then make sure the cover caps are latched correctly into place. 2. If the headlamp exhibits any external damage, replace the headlamp. Note: A headlamp with external damage is not a warranty or goodwill case. 2. Leak test of headlamp with overpressure: Connect test adapter to pressure tester. (Figure 1) Check test adapter for leak tightness. To do so, connect plug and coupling (picture 2) and apply a maximum overpressure of 30 mbar. The pressure must remain constant. If the pressure does not remain constant, use a new adapter. Seal all the outlet openings using sealing compound and the given diaphragm with the plunger (picture 3). (Picture 4) Make allowance for the different headlamp variants here (there are different outlet openings). Check if the headlamp needs to be removed to gain access to the diagnostic socket on the headlamp housing. Plug the adapter onto the diagnostic socket on the headlamp housing. (Picture 5). Apply a maximum of 30 mbar overpressure to the headlamp housing. Note: If the maximum overpressure of 50 mbar is exceeded the headlamp seal will be damaged. If a pressure drop of less than 10 mbar is measured within 30 seconds, the headlamp is not leaky and the problem is down to natural physical fogging. If a pressure drop of more than 10 mbar is measured within 30 seconds, the headlamp is leaky. Note: The leaky position can be localized with the aid of soap suds. Replace any leaky headlamps. Note: Desiccant packs can be installed for headlamps that are not leaky. See: LI82.10-P-064766 Fogged headlamp, desiccant pack installed - open ventilation system LI82.10-P-078304 Fogged headlamp, desiccant pack installed - closed ventilation system

10205217

Sunroof leaks.

Transmission

2 bulletins
11027782

Complaint The intent of this document is to provide workshops with helpful technical reference language.

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Commonly used acronyms in LI's and TIPS cases. Control unit names, numbers, and how to identify. Network/wiring architecture groups to baumuster quick reference. Platform to baumuster quick reference. Cause Information only Remedy Acronyms: AV = Actual Values CU = Control Unit CUL = Control Unit Log DTC = Diagnostic Trouble Code E-Stand = Fresh-up head unit boot software (found in head unit control unit log) FUP = Fresh-up FW = Firmware HSVL = High Speed Video Line HU = Head Unit HW = Hardware IPD = Injector Performance Data ISU = Initial Start Up LVDS = Low Voltage Differential Signal NAG"x" = New Automatic Gearbox ("x" is the generation number, example: NAG3) NSFT = Not Safe For Transport MOPF = Model Facelift (Ex: 167 MOPF) PiH = Plug-in Hybrid P3 Hybrid = AMG Plug-in Hybrid with rear drive unit SA Code = Sonderausstattungscode (Option Code) SCN = Software Calibration Number SW = Software TCU = Telecommunication Control Unit (Hermes/Ramses/Etc...) QT = Quicktest XD = XENTRY Diagnosis Control Unit Identification: Refer to the attachment "Control Unit Nomenclature" for location of each. Control Unit Name Control Unit Number Control Unit Short name Control Unit Diogenes ("dy-oj-uh-neez") name - Control unit variant/family. Network/Wiring Architecture to Baumuster Quick Reference: Star 1 117, 156, 246 (MFA) 166, 176, 221, 242, 246, 292 Star 2 205, 213, 238, 253, 257, 290 (MRA) 117, 156, 246 (MFA) 118, 177, 243, 247 (MFA2) 167, 222, 292, 463, 465, 906 Star 3 294, 295, 296, 297 (EVA2) 206, 214, 223, 236, 254 (MRA2) 192 and 232 (MSA) 907 Platform to Baumuster Quick Reference: MRA = "Mercedes-Benz Rearwheel Architecture": 205 213 222 238 253 257 290 MRA2 = "Mercedes-Benz Rearwheel Architecture - Generation 2": 206 214 223 236 254 MFA = "Mercedes-Benz Frontwheel Architecture" 117 156 246 MFA2 = "Mercedes-Benz Frontwheel Architecture - Generation 2" 118 177 243 247 EVA1.5 = "Electric Vehicle Architecture" 243 EVA2 = "Electric Vehicle Architecture - Generation 2" 294 295 296 297 MSA = "Mercedes-Benz Sport Architecture" 192 232 MMA = "Mercedes-Benz Modular Architecture" 174

11019018

Complaint Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end).

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The clunk is heard once when changing from forward to reverse (and vice versa). Note: Sound file in attachment Cause If the complaint is eliminated by experimentally loosening the outboard collar nut (by 1 turn), the problem is due to micromovement in the connection between the wheel bearing inner race and the joint housing of the side shaft. Note: The collar nut must always be replaced after being loosened and must be tightened to the specified torque. Remedy Coat contact surface of side shaft with wheel bearing with Molykote paint. To do this, proceed as follows: 1. Remove outboard side shafts (extract outer joint gearing from wheel hub) 2. Clean contact surface A (see image file in attachment "Outer joint housing before") before coating with Molykote, using "spirit" (free of dust and grease) 3. Coat contact surface A (see image file in attachment "Outer joint housing after") using Molykote and leave to dry for one hour in removed condition 4. Reinstall side shafts

HVAC & Climate

2 bulletins
11027751

Complaint Customer states the AC either does not cool/has poor performance or heat is insufficient.

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Cause Many possible root causes Remedy *Note - This Li does not apply if there are other Li's that apply to your concern OR you have a fault and/or guided test that leads to a root cause. AC Diagnosis (General) Initial Steps Verify Customer Concern Confirm the issue reported by the customer. Compare to Like Vehicle Determine if the behavior is normal by comparing with a similar vehicle. Determine Your Game and Players Identify the diagnostic strategy and involved components/systems. Testing Perform relevant diagnostic tests. Refrigerant Quantity Record the amount of refrigerant recovered and compare it to the specified value (if applicable). Forming Gas is the ONLY approved leak test method. (DYE is NOT approved) TIPS Case Submission Requirements/Warranty Claim Submission Requirements (Template attached to be used for submission of Warranty claim and/or TIPS case) Cooling Capacity Test (If System Has a Charge) *Note - TIPS case is only required if the root cause is not identified or other Li's/documents require a case to be open. Before Repairs Gauge Readings High and Low pressure readings (from machine or separate gauges). Leak Detection (if applicable) PPM of any leaks found. XENTRY Printouts Climate control AVs. HV compressor AVs (for heat and AC systems). Thermometer Readings Left and right dash vents. Center vent, footwell, and/or rear vents (if concern is localized). Ambient Conditions Temperature and humidity from OCP AVs (if available). After Repairs Gauge Readings High and Low pressure readings before and after repairs. Thermometer Readings Left and right dash vents before and after. Center vent, footwell, and/or rear vents before and after (if localized concern). Documentation Complaint Analysis, Game/Players, and Testing Steps. Include expected results and technical justification for the diagnosis. Avoid listing R/I stepsfocus on diagnostic reasoning and root cause. All prior measurements need to be documented on the repair order. OP code usage: 831232 - Max .5 for Cooling Capacity Test 831040 - Only to be utilized if you have a fault code and are actively diagnosing that fault code (MAX 1 hour) 831762 - This includes basic leak check 831285 - This can only be used in extenuating circumstances where a leak cannot be found (MAX 1 hour)

11027682

Complaint Customer states the AC either does not cool/has poor performance or heat is insufficient.

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Cause Many possible root causes Remedy AC Diagnosis (General) Initial Steps Verify Customer Concern Confirm the issue reported by the customer. Compare to Like Vehicle Determine if the behavior is normal by comparing with a similar vehicle. Determine Your Game and Players Identify the diagnostic strategy and involved components/systems. Testing Perform relevant diagnostic tests. Refrigerant Quantity Record the amount of refrigerant recovered and compare it to the specified value (if applicable). Forming Gas is the ONLY approved leak test method. (DYE is NOT approved) TIPS Case Submission Requirements/Warranty Claim Submission Requirements Cooling Capacity Test (If System Has a Charge) *Note - TIPS case is only required if the root cause is not identified or other Li's/documents require a case to be open. Before Repairs Gauge Readings High and Low pressure readings (from machine or separate gauges). Leak Detection (if applicable) PPM of any leaks found. XENTRY Printouts Climate control AVs. HV compressor AVs (for heat and AC systems). Thermometer Readings Left and right dash vents. Center vent, footwell, and/or rear vents (if concern is localized). Ambient Conditions Temperature and humidity from OCP AVs (if available). After Repairs Gauge Readings High and Low pressure readings before and after repairs. Thermometer Readings Left and right dash vents before and after. Center vent, footwell, and/or rear vents before and after (if localized concern). Documentation Complaint Analysis, Game/Players, and Testing Steps. Include expected results and technical justification for the diagnosis. Avoid listing R/I stepsfocus on diagnostic reasoning and root cause. All prior measurements need to be documented on the repair order. OP code usage: 831232 - Max .5 for Cooling Capacity Test 831040 - Only to be utilized if you have a fault code and are actively diagnosing that fault code (MAX 1 hour) 831762 - This includes basic leak check 831285 - This can only be used in extenuating circumstances where a leak cannot be found (MAX 1 hour)

Suspension

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11025544

Complaint USB port not functioning properly.

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Cause Most reported USB port issues are due to improper use or contamination. Note: Any repair costs must be discussed with the customer beforehand. Common external factors identified include: Fluid intrusion Broken bushings or physical damage See attachments. Remedy If a component needs replacement without visible external damage, submit a detailed TIPS case. Include information on all connected external devices (e.g., charging cables, USB drives, hard drives).

Brakes

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11024405

Complaint At low speeds and light brake pressure, brakes will make a groaning or honking noise.

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Cause Frictional vibrations with very light brake pressure/modulations. Remedy This condition can be duplicated on most vehicles. To validate, use a like for like reference vehicle. The noise is normal behavior under the conditions listed. With very light brake pressure this noise can be induced/caused due to normal brake pad and brake rotor vibrations. Exchanging brake components will not rectify.

Fuel System

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11007673

Complaint Damage or discoloration to paint protection films on vehicle.

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Cause Chip protection films are a wear item that may need to be replaced over the life of the vehicle. They are typically not covered by vehicle warranty. Remedy To properly install a paint/chip protection film, please follow the below guidelines: #1 - Utilize a solution that is 0.2% soap solution (1,000ml of water + 2ml of liquid soap). #2 - Clean the paint surface and ensure it is dust-free. #2a - When cleaning, you can utilize isopropyl alcohol (Rubbing Alcohol) to assist with cleaning. #2b - We recommend a lint-free rag for secondary dusting. #3 - Wet hands with the soapy water solution to protect the adhesive surface. #4 - Remove the backing paper from the film completely. #5 - Moisten the vehicle surface with the soapy water. You can also lay the protective film with adhesive side out onto the wetted surface to also cover the adhesive layer in the soapy water solution. #6 - Remove film and flip over to gently place adhesive side against the paint surface. #7 - Working from the center out, use a squeegee to press the soapy water solution out from under the film. Use sufficient pressure to firmly press the film into the paint surface, but not an excessive amount to damage or stretch the film. #8 - Allow film and paint to "cure" until all of the moisture has evaporated. At this time the adhesive should be dried and cured enough for sufficient hold to release the vehicle.

Air Bags & Safety

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10248162

Crease formation on genuine leather seat covers in vehicles with low mileage Objects left on the seats for extended...

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periods of time (pressure marks). Objects wedged between the seat backrest and seat cushion (e.g. seat belt buckle). Light initial creases due to vehicle handling. Light creases in the outer covers originating from the production process (missing finish). Heat treatment of the seat covers using heat gun and plastic wedge. Be very careful to not overheat the seat material!

Software & Calibration

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10205234

Software update of COMAND Online control unit.

Pre-Delivery & Maintenance

1 bulletin
10179966

Incorrect time and/or instrument cluster message "SOS, service not activated" and/or Mercedes Me connect services...

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nonfunctional