2005 Lincoln Navigator TSBs
84 Technical Service Bulletins across 13 categories
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21 bulletinsPARKING AID SYSTEM IS INOPERATIVE - DTC C1983.
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*KB
DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349.
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ARE FOUND. *KB
PARKING AID SYSTEM INOPERATIVE - DTC C1983.
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*KB
DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V.
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*TT
PARKING AID SYSTEM INOPERATIVE.
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*AK
A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE.
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*TT
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD.
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*TT
CLUNK/GRIND/THUMP NOISE - FRAME REPAIR PROCEDURE.
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*TT
REAR AXLE NOISE REPAIR.
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*TT
REAR AXLE NOISE REPAIR.
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*SC
INTERMITTENT CONCERNS OF MIL ON WITH VARIOUS DTCS HARD START LONG CRANK RUNS ROUGH AND OR NO CRANK.
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*EH OASIS APRIL 2005. *TT
CRANK NO START LONG CRANK OR ERRATIC CRANK.
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*EH
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES.
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*EH
INABILITY TO DISABLE THE SUPPLEMENTAL SAFETY BELT WARNING CHIME (BELTMINDER).
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*TT
DIAGNOSTIC TROUBLE CODE (DTC) C1983 - INOPERATIVE PARKING AID SYSTEM - VEHICLES BUILT ON 12/10/2004.
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*TT
WELD BONDING PROCEDURE.
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*TT
SAFETY BELT RETRACTION SPEED.
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*TT
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.
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*TT
DELAYED CRANKING WHEN KEY IS TURNED TO START.
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*TT
TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG.
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*EH
REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL.
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*TT
Engine
14 bulletinsVarious vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit...
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symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. If diagnosis leads to only camshaft/camshaft roller follower(s) requiring replacement, replace all of the camshaft roller followers on both banks/cylinder heads with part number 3L3Z-6564-A, not just the faulty roller follower(s). When replacing the camshaft roller followers, refer to Workshop Manual (WSM), Section 303-01.
When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging.
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Replace all black spark plug boots from the original engine with the 'brown' spark plug boots, as provided. The updated 'brown' spark plug boots are longer than the black boots to accommodate a running change in the spark plug length. The ignition coil bodies and spring/resistor are transferable and only the rubber boots require replacement. Failure to install the spark plug boots provided with the replacement engine could lead to drivability concerns.
LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE.
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2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. *PE
FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM...
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FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. MODELS 2003-05 THUNDERBIRD, 05-06 MUSTANG, 06-08 FUSION, 04-05 EXPLORER, 05-06 EXPEDITION, 05-07 F-150; 2003-06 LS, 06 ZEPHYR, 05-06 NAVIGATOR; 06-08 MILAN. *PE
FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERAGE ON FUEL INJECTORS. CSC WAS RECEIVED. *NJ UPDATED 5/20/09. *PE
5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.
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*TT
5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK.
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*TT
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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*TT
DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE.
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*SC
HARD START/LONG CRANK, ROUGH IDLE, ENGINE IDLE MISFIRE-MIL-DTCS P0300 THROUGH P0308, P0171, P0172, P0174, P0175, P0316, P2195, P2196, P2197, P2198.
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*SC
LACK OF POWER ON ACCELERATION - MAY ALSO BE DESCRIBED AS TRANSMISSION SLIPPING, LACK OF UPSHIFT OR A HESITATION -...
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VEHICLES BUILT 1/20/2005 - 5.4L 3-VALVE ENGINE. *TT
REDUCTION IN POWER 4000-4500 RPM DURING WOT WHEN ENGINE IS COLD.
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*EH
MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING.
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*EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.
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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
Electrical
12 bulletinsThis article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application.
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Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended.
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It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit...
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grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).
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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
FAILED TCM PROGRAMMING *NJ
AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING.
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*KB
SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V.
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*KB
LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP.
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*TT
VARIOUS ELECTRICAL CONCERNS - 3 BLOCK AUXILIARY RELAY BOX 1 CHAFING - SERVICE TIP.
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*TT
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS.
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*TT
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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*TT
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.
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*TT
Transmission
9 bulletinsWhen performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of...
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MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.
FLOOR MOUNTED SHIFTER STUCK IN PARK.
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*TT
CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED - VEHICLES BUILT BEFORE 6/13/2005.
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*TT
A CLUNK/THUMP NOISE FROM THE REAR WHEN THE TRANSMISSION IS ENGAGED OR SHIFTED, DURING A CHANGE IN VEHICLE DIRECTION OR ON ACCELERATION.
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*TT
CHECK TRANSMISSION CONTROL MODULE CONNECTOR THIS MAY NOT BE FULLY SEATED.
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*EH
TRANSMISSION SLIPS, SHIFTS SLOW OR LEAKS - SERVICE TIP.
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*TT
TRANSMISSION RELATED CONCERNS - SERVICE TIP.
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*TT
HARSH ENGAGEMENT INTO DRIVE/REVERSE, CLUNK SHIFTING FROM DRIVE TO PARK, AND/OR HIGH EFFORT TO SHIFT OUT OF PARK.
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OASIS. ALSO INCLUDES 2005 EXPEDITION AND F150. *TT
6HP26 6-SPEED AUTOMATIC TRANSMISSION - SERVICE TIPS.
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*TT
Body & Paint
8 bulletinsThis article supersedes TSB 19-2026 to update the vehicle model years affected.
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Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL.
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OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
REAR WINDOW WIPER INOPERATIVE.
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*TT
AXLE SEAL LEAKS. *EH
AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL.
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SERVICE TIPS. *TT
LIFTGATE REVERSING DIRECTION WHEN CLOSING IN HOT AMBIENT TEMPERATURES ABOVE 90 F (32 C).
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DIAGNOSTIC TROUBLE CODE (DTC) B2825 PRESENT DURING SELF TEST. *TT
HVAC & Climate
4 bulletinsCLIMATE CONTROL SEAT HEAT FUNCTION INOPERATIVE - VEHICLES BUILT PRIOR TO 3/24/2005.
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*TT
NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING.
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*TT
CLIMATE CONTROLLED SEAT HEATING INOPERATIVE.
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*TT
CLIMATE CONTROLLED SEAT HEATING INOPERATIVE.
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*EH
Fuel System
3 bulletinsSome 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit...
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grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure steps to remove and cap the vacuum supply line.
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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*TT
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
Lighting
3 bulletinsHIGH INTENSITY DISCHARGE (HID) HEADLAMPS.
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*KB
HIGH INTENSITY DISCHARGE (HID) - SERVICE FIX.
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*TT
HIGH INTENSITY DISCHARGE (HID) HEADLAMPS LEFT HEADLAMP INTERMITTENT OPERATION FLICKER.
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*EH
Brakes
3 bulletinsBRAKE SHUDDER. *TT
UNINTENDED BRAKE ASSIST.
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*TT
BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS...
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THAT WERE INSTALLED PER TSB 04-05-02. *TT
Tires & Wheels
3 bulletinsVIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.
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*TT
TIRE PRESSURE MONITOR SYSTEM.
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*EH
TIRE FEATHERING AT LOW MILEAGE.
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OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT
Pre-Delivery & Maintenance
2 bulletinsCAN NOT DISABLE BELTMINDER USING THE PROCEDURE LISTED IN SERVICE MANUAL OR OWNER GUIDE.
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*TT
AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY.
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*EH
Steering
1 bulletinSTEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER.
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*TT
Suspension
1 bulletinGRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT