2004 Lincoln Navigator TSBs
99 Technical Service Bulletins across 15 categories
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24 bulletinsPARKING AID SYSTEM IS INOPERATIVE - DTC C1983.
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PARKING AID SYSTEM INOPERATIVE - DTC C1983.
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PARKING AID SYSTEM INOPERATIVE.
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A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE.
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DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD.
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REAR AXLE NOISE REPAIR.
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REAR AXLE NOISE REPAIR.
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AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES.
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SAFETY BELT RETRACTION SPEED.
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LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS.
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DEPLOYABLE RUNNING BOARDS (DRB) INTERMITTENTLY INOPERATIVE.
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DEPLOYABLE RUNNING BOARDS (DRB) INTERMITTENTLY INOPERATIVE.
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TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG.
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REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL.
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MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID.
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FLUID USAGE CHANGE. *TT
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH DRIVEABILITY SYMPTOMS.
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*MJ
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH).
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POWER RUNNING BOARDS GRINDING, AUTO REVERSING, OR STOPPING MID-WAY WHEN DEPLOYED.
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RIDE HEIGHT ISSUES. *TT
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH).
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CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS.
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RETRACTABLE RUNNING BOARDS DO NOT DEPLOY/RETRACT.
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VEHICLES EQUIPPED WITH ADVANCETRAC STABILITY ASSIST/INTERACTIVE VEHICLE DYNAMICS - IVD) MAY EXHIBIT A DIAGNOSTIC TROUBLE CODE C1998.
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CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE.
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Electrical
13 bulletinsThis article supersedes TSB 22-2219 to update the Parts List and Service Procedure to clarify applicable steps by vehicle application.
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Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended.
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It is also not recommended to order a replacement module using a vehicle identification number (VIN) from a different vehicle. Most modules on these affected vehicles are VIN/vehicle specific and hardware variations between modules do exist. Swapping a module from a vehicle or ordering a module using a different vehicle/VIN can cause ineffective repairs and additional vehicle down time. Make sure all appropriate Workshop Manual (WSM) procedures are followed when diagnosing the condition prior to all module replacements and only order modules using the correct VIN.
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit...
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grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure to remove and cap the vacuum supply line or to reprogram the transfer case control module (TCCM) and replace any worn vacuum and/or IWE components.
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs).
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The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING.
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LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP.
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GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES.
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GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES.
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A DIAGNOSTIC TROUBLE CODE B2721 (LIFTGATE/DECKLID AJAR OUTPUT SHORT TO GROUND OR OPEN) IN THE POWER LIFTGATE MODULE,...
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WITHOUT ANY ASSOCIATED SYMPTOMS - SERVICE TIP. *TT
TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP.
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*MJ
A DIAGNOSTIC TROUBLE CODE (DTC) B2721 (LIFTGATE/DECKLID AJAR OUTPUT SHORT TO GROUND OR OPEN) IN THE POWER LIFTGATE MODULE.
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TPMS MODULE REPLACEMENT AND CONFIGURATION - SERVICE TIP.
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COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW.
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Body & Paint
12 bulletinsThis article supersedes TSB 19-2026 to update the vehicle model years affected.
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Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns...
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appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL.
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OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
REAR WINDOW WIPER INOPERATIVE.
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AXLE SEAL LEAKS. *EH
ALUMINUM CORROSION - SERVICE TIP.
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AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL.
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SERVICE TIPS. *TT
POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION.
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LIFTGATE REVERSING DIRECTION WHEN CLOSING IN HOT AMBIENT TEMPERATURES ABOVE 90 F (32 C).
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DIAGNOSTIC TROUBLE CODE (DTC) B2825 PRESENT DURING SELF TEST. *TT
REVERSE TILT MIRROR FUNCTION - SERVICE TIP.
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REAR AXLE HALFSHAFT SEAL LEAK.
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Engine
8 bulletinsENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) PEWEE, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316.
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WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING.
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ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS.
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TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
RETRACTABLE RUNNING BOARDS DO NOT DEPLOY/STOW WITH ENGINE OFF.
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DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION).
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RUNS ROUGH / LACKS POWER / MISFIRE / MALFUNCTION INDICATOR LAMP - LOSS OF COMPRESSION ON VEHICLES WITH OVER 20,000 MILES.
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ENGINE VIBRATION BETWEEN 1100-1330 RPM.
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RUNS ROUGH/LACKS POWER/MISFIRE - LOSS OF COMPRESSION.
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Fuel System
6 bulletinsSome 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit...
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grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IWE). To correct this condition, follow the Service Procedure steps to remove and cap the vacuum supply line.
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR.
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MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS.
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FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP.
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Lighting
6 bulletinsHIGH INTENSITY DISCHARGE (HID) HEADLAMPS.
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HIGH INTENSITY DISCHARGE (HID) - SERVICE FIX.
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HIGH INTENSITY DISCHARGE (HID) HEADLAMPS LEFT HEADLAMP INTERMITTENT OPERATION FLICKER.
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*EH
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS.
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VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
HIGH INTENSITY DISCHARGE (HID) HEADLAMPS INOPERATIVE IN AUTOLAMP MODE.
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HID HEADLAMPS INOPERATIVE IN AUTOLAMP MODE.
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Brakes
6 bulletinsBRAKE SHUDDER. *TT
UNINTENDED BRAKE ASSIST.
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BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS...
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THAT WERE INSTALLED PER TSB 04-05-02. *TT
VARIOUS ELECTRIC CONCERNS.
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INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRONIC HIDDEN ANTENNA MODULE (EHAM), POWER LIFT GATE, AND REAR CLIMATE CONTROL. *TT
BRAKE DUST - REVISED BRAKE LININGS - VEHICLES BUILT PRIOR TO 12/18/2003.
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ACCUMULATION OF BRAKE DUST ON THE WHEELS UNDER REGULATOR DRIVING CONDITIONS.
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HVAC & Climate
6 bulletinsNOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING.
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CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS.
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HEATER HOSE LEAK. *TT
INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES.
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LOSS OF CLIMATE CONTROL COOLING DURING EXTENDED DRIVING.
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CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS.
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*TT *MJ
Suspension
5 bulletinsFOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING.
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INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT
GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP.
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VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT
AIR SUSPENSION COMPRESSOR NOISE.
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RIDE HEIGHT ISSUES ON AUTOMOBILES WITH AIR SUSPENSION.
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CHECK AIR SUSPENSION MESSAGE WITH DIAGNOSTIC TROUBLE CODE (DTC) C1724, C1873, AND/OR C1889.
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Tires & Wheels
4 bulletinsVIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT.
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ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES.
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TIRE FEATHERING AT LOW MILEAGE.
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OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT
CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP.
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Pre-Delivery & Maintenance
3 bulletinsAXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY.
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SAFETY BELT WEB STOP BUTTON SERVICE.
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REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS.
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Steering
2 bulletinsSTEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER.
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STEERING COLUMN CLUNK, POP OR CREAK.
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*AR UPDATE. *TT
Hybrid & EV
2 bulletinsDIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620.
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CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620.
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Infotainment
1 bulletinPOPPING OR QUAVERING FROM RADIO ON THE AM BAND.
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Software & Calibration
1 bulletinWARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS.
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*MJ UPDATE. *TT