2009 Kia Rio TSBs

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.

considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

TO THAT END, KIA IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT TO 15 YEARS WITH UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THIS WARRANTY EXTENSION ADDRESSES FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS. THE SENSOR MAT IS INTENDED TO DETECT CHILD SEATS AND SMALL STATURE OCCUPANTS WHO COULD BE HARMED BY DEPLOYMENT OF THE PASSENGER FRONTAL AIR BAG. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE OCS WILL NOT SUPPRESS THE AIR BAG. ACCORDINGLY, IF A CRASH OF SUFFICIENT SEVERITY OCCURS, THE AIR BAG WILL DEPLOY EVEN IF THE PASSENGER SEAT IS OCCUPIED BY A CHILD OR SMALL STATURE PERSON.

MAY BE ELIGIBLE FOR REIMBURSEMENT FOR SOME OR ALL OF THAT EXPENSE. MAIL THIS COMPLETED REQUEST FOR REIMBURSEMENT FORM TO KIA, ALONG WITH DOCUMENTATION SPECIFIED BELOW, FOR REVIEW AND CONSIDERATION AT THE FOLLOWING ADDRESS: CONSUMER ASSISTANCE CENTER, KIA MOTORS AMERICA, INC., P.O. BOX 52410, IRVINE, CA 92619-2410

IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT FOR CERTAIN 2008-2011 MY RIO VEHICLES PRODUCED AFTER DECEMBER 8, 2007 AND ALL 2006-2010 MY OPTIMA VEHICLES TO 15 YEARS/UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THE WARRANTY EXTENSION WILL ADDRESS FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS.

IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT FOR CERTAIN 2008-2011 MY RIO VEHICLES PRODUCED AFTER DECEMBER 8, 2007 AND ALL 2006-2010 MY OPTIMA VEHICLES TO 15 YEARS/UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THE WARRANTY EXTENSION WILL ADDRESS FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS.

IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO VEHICLES THAT WERE ORIGINALLY SOLD IN OR ARE CURRENTLY REGISTERED IN THE STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED.

IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN AS A PREVENTATIVE MEASURE TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2006-2010 MY OPTIMA, 2010-2013 MY SOUL, AND 2007-2010 MY RONDO VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN ONE OF THE 21 SALT BELT STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED. THE 21 SALT-BELT STATES ARE: CT, DC, DE, IA, IL, IN, MA, MD, ME, MI, MN, MO, NJ, NY, OH, PA, RI, VT, WI, WV. IN ADDITION TO THE SALT BELT STATES, THE FOLLOWING STATES HAVE SUBSTANTIALLY RAISED THEIR USE OF ROAD SALT IN RECENT YEARS AND ARE ALSO PART OF THIS SERVICE CAMPAIGN: KS, KY, NE, ND, SD, UT, AND AK.

WILL BE CONDUCTING A VOLUNTARY SERVICE CAMPAIGN, AS A PREVENTATIVE MEASURE, TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2006-2010 MY OPTIMA, 2010-2013 MY SOUL, AND 2007-2010 MY RONDO VEHICLES ORIGINALLY RETAILED AND/OR CURRENTLY REGISTERED IN ONE OF THE STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED.

SOME VEHICLES EQUIPPED WITH THE ALPHA ENGINE (1.6L) MAY ILLUMINATE A MIL RELATED TO KNOCK SENSOR CODES P0326 (KNOCK SENSOR 1 CIRCUIT RANGE/PERFORMANCE) AND/OR P0327 (KNOCK SENSOR 1 CIRCUIT LOW INPUT). IN ORDER TO REPAIR THIS CONCERN, A KNOCK SENSOR REPLACEMENT IS NECESSARY. *PE

PROVIDES PROCEDURE TO UPGRADE THE ENGINE CONTROL MODULE (ECM) OF SOME 1.6L VEHICLES PRODUCED 7/17/08-7/11/09 (MAP SENSOR VEHICLES ONLY) WHICH MAY EXPERIENCE A ROUGH IDLE DURING INITIAL COLD START UP PERIOD AND/OR ILLUMINATE THE MIL WITH DTC'S BELOW. *PE

VEHICLES MAY EXPERIENCE A ROUGH IDLE DURING INITIAL COLD START UP PERIOD AND/OR ILLUMINATE THE MIL. *PE UPDATED 10/29/10. *PE

IF AT ANY TIME OCV IS SUSPECTED AS A CAUSE OF ROUGH IDLING, POOR ACCELERTION, CAMSHAFT TIMING MISALIGNMENT RELATED TROUBLE CODES, MISFIRE RELATED TROUBLE CODES ETC., ON THE VEHICLE EQUIPPED WITH THE CVVT SYSTEM, BE SURE TO PERFORM THE OCV INSPECTION PROCEDURE BELOW BEFORE REPLACEMENT. NO MODEL YEARS SPECIFIED. *PE

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, and the transmission oil cooler is transferred to the new transmission.

A flush is required ONLY when a transmission is replaced.

correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles in the chart starting on page 2.

This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles on page 2. Refer to the shop manual on KGIS for the specific Kia model for the correct transmission fluid check/fill procedures.

TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL, THEN REFERENCE THE AUTOMATIC TRANSAXLE SYSTEM/ REPAIR PROCEDURES/ INSPECTION AND ADJUSTMENT SECTION FOR THE CORRECT ATF CHECK/FILL PROCEDURES.

USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units that may be related to the use of aftermarket USB charging cables, including; * Electrical interference and limited or no functionality when attempting to play music, or when charging a device through the USB port * Excessive static or noise when listening to the audio source * Malfunctions and screen freeze of the head unit screen * Slow down of the system response while device is plugged in * Music will not play from iPhone 5 or 6 with Kia iPod cable and aftermarket adapter * No or limited functionality when trying to play music from an Apple device

SENSOR MAT KIA NEW VEHICLE LIMITED WARRANTY EXTENSION"

PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2008~2011MY RIO (JB) VEHICLES. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE AIRBAG WARNING LIGHT ON THE CLUSTER WILL ILLUMINATE AND DTC(S) B1447, B1448, B1449 AND/OR B1450 MAY BE STORED. IF THE AIRBAG WARNING LIGHT IS ILLUMINATED AND ONE OR MORE THE ABOVE DTCS ARE STORED, FOLLOW THE REPAIR PROCEDURE OUTLINED IN TSB BOD 140 TO REPLACE THE OCS MAT. KIA IS EXTENDING THE WARRANTY FOR THE OCS SENSOR MAT FOR THE AFFECTED VEHICLES TO 15 YEARS / UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE (PROVIDED THE CONDITION IS NOT CAUSED BY OBVIOUS EXTERNAL DAMAGE TO THE OCS SENSOR MAT).

OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2008~2011MY RIO (JB) VEHICLES. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE AIRBAG WARNING LIGHT ON THE CLUSTER WILL ILLUMINATE AND DTC(S) B1447, B1448, B1449 AND/OR B1450 MAY BE STORED. IF THE AIRBAG WARNING LIGHT IS ILLUMINATED AND ONE OR MORE OF THE ABOVE DTCS ARE STORED, FOLLOW THE REPAIR PROCEDURE OUTLINED IN THIS BULLETIN TO REPLACE THE OCS MAT.

MODEL 2006-2011 RIO. *PE

DEBRIS ACCUMULATION ON THE WINDSHIELD WASHER PUMP INLET FILTER. OVER TIME, SOME KIA VEHICLES MAY EXHIBIT A LIMITED APPLICATION OF WINDSHIELD WASHER FLUID WHEN THE WASHER FUNCTION IS USED. LIMITED APPLICATION OF WINDSHIELD WASHER FLUID CAN BE CAUSED BY FOREIGN DEBRIS ON THE WASHER PUMP INLET FILTER. TO CORRECT THIS CONDITION, REPLACE THE WASHER PUMP INLET FILTER AND PERFORM THE WINDSHIELD WASHER RESERVOIR FLUSHING PROCEDURE OUTLINED IN THIS TSB.

SATISFACTION, KIA IS LAUNCHING THIS BULLETIN TO APPLY ADDITIONAL ANTICORROSION PROTECTION TO VARIOUS VEHICLE UNDERBODY COMPONENTS OF SOME 2010~2013MY SOUL (AM), 2004~2009MY SPECTRA (LD), 2006~2010MY OPTIMA (MG), 2006~2011MY RIO (JB) AND 2007~2010MY RONDO (UN) VEHICLES. THE AFFECTED VEHICLES WERE ORIGINALLY RETAILED OR ARE CURRENTLY REGISTERED IN STATES WHERE ROAD SALT IS HEAVILY USED. THE STATES ARE: CT, DC, DE, IA, IL, IN, MA, MD, ME, MI, MN, MO, NH, NJ, NY, OH, PA, RI, VT, WI, WV KS, KY, NE, ND, SD, UT, AND AK. KIA BELIEVES THAT SUCH ADDITIONAL PROTECTION CAN BE HELPFUL, ESPECIALLY IN VERY HIGH MILEAGE SITUATIONS. PLEASE REMIND ALL CUSTOMERS OF THE INSTRUCTIONS IN THEIR OWNERS MANUAL, AS SHOWN BELOW, TO REGULARLY HAVE THE UNDERBODY OF THEIR VEHICLES WASHED WHEN ROAD SALT IS BEING USED IN THEIR AREA."

MODEL 2004-09 SPECTRA, 2006-10 OPTIMA, 2006-11 RIO 2007-10 RONDO AND 2010-13 SOUL. *PE

VEHICLES MAY EXPERIENCE ABNORMAL WEAR ON THE DOOR WEATHER STRIP. CHECK DOOR WEATHER STRIP ON ALL DOORS FOR ABNORMAL WEAR, AND IF NECESSARY, REPLACE ONLY AFFECTED DOOR WEATHER STRIP(S) WITH A NEW PART. *PE

once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.? It is critical for technicians to be aware that ALL such locking fasteners, regardless of type, are for ?one time use? only.

strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.?

PROVIDING INFORMATION FOR THE NEW REQUIREMENTS RELATED TO LOAD CARRYING CAPACITY (LCC) WHEN CERTAIN ACCESSORIES ARE ADDED TO A COMPLETED VEHICLE PRI0R TO FIRST RETAIL SALE. *PE

MAY EXPERIENCE A RATTLING NOISE WHILE DRIVING, EMANATING FROM UNDER THE VEHICLE. THIS BULLETIN PROVIDES THE PROCEDURE TO DIAGNOSE.