2006 Kia Optima TSBs
37 Technical Service Bulletins across 8 categories
Categories
Engine
14 bulletinsTECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information.
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New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be...
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considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
OWNER LETTER: WTY002 OPTIMA - DEAR KIA OPTIMA OWNER: KIA MOTORS AMERICAS HIGHEST COMMITMENT IS TO YOUR SAFETY.
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TO THAT END, KIA IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT TO 15 YEARS WITH UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THIS WARRANTY EXTENSION ADDRESSES FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS. THE SENSOR MAT IS INTENDED TO DETECT CHILD SEATS AND SMALL STATURE OCCUPANTS WHO COULD BE HARMED BY DEPLOYMENT OF THE PASSENGER FRONTAL AIR BAG. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE OCS WILL NOT SUPPRESS THE AIR BAG. ACCORDINGLY, IF A CRASH OF SUFFICIENT SEVERITY OCCURS, THE AIR BAG WILL DEPLOY EVEN IF THE PASSENGER SEAT IS OCCUPIED BY A CHILD OR SMALL STATURE PERSON.
REQUEST FOR REIMBURSEMENT FORM: WTY002 OPTIMA - IF YOU HAVE PAID TO HAVE THE FRONT PASSENGER OCS SENSOR MAT REPLACED,...
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YOU MAY BE ELIGIBLE FOR REIMBURSEMENT FOR SOME OR ALL OF THAT EXPENSE. MAIL THIS COMPLETED REQUEST FOR REIMBURSEMENT FORM TO KIA, ALONG WITH DOCUMENTATION SPECIFIED BELOW, FOR REVIEW AND CONSIDERATION AT THE FOLLOWING ADDRESS: CONSUMER ASSISTANCE CENTER, KIA MOTORS AMERICA, INC., P.O. BOX 52410, IRVINE, CA 92619-2410
DEALER PARTS AND SERVICE MANAGER MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC.
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IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT FOR CERTAIN 2008-2011 MY RIO VEHICLES PRODUCED AFTER DECEMBER 8, 2007 AND ALL 2006-2010 MY OPTIMA VEHICLES TO 15 YEARS/UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THE WARRANTY EXTENSION WILL ADDRESS FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS.
DEALER PRINCIPAL MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC.
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IS EXTENDING THE WARRANTY COVERAGE FOR THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT FOR CERTAIN 2008-2011 MY RIO VEHICLES PRODUCED AFTER DECEMBER 8, 2007 AND ALL 2006-2010 MY OPTIMA VEHICLES TO 15 YEARS/UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE. THE WARRANTY EXTENSION WILL ADDRESS FAILURES OF THE OCS SENSOR MAT AS REPORTED BY SOME VEHICLE OWNERS.
OWNER NOTIFICATION LETTER (SC122) - DEAR KIA OPTIMA OWNER: KIA MOTORS AMERICA, INC.
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IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2010 KIA OPTIMA VEHICLES THAT WERE ORIGINALLY SOLD IN OR ARE CURRENTLY REGISTERED IN THE STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED.
DEALER SERVICE MANAGER MEMO (SC122) - KIA MOTORS AMERICA, INC.
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IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN AS A PREVENTATIVE MEASURE TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2006-2010 MY OPTIMA, 2010-2013 MY SOUL, AND 2007-2010 MY RONDO VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN ONE OF THE 21 SALT BELT STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED. THE 21 SALT-BELT STATES ARE: CT, DC, DE, IA, IL, IN, MA, MD, ME, MI, MN, MO, NJ, NY, OH, PA, RI, VT, WI, WV. IN ADDITION TO THE SALT BELT STATES, THE FOLLOWING STATES HAVE SUBSTANTIALLY RAISED THEIR USE OF ROAD SALT IN RECENT YEARS AND ARE ALSO PART OF THIS SERVICE CAMPAIGN: KS, KY, NE, ND, SD, UT, AND AK.
DEALER PRINCIPAL MEMO (SC122) - KIA MOTORS AMERICA, INC.
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WILL BE CONDUCTING A VOLUNTARY SERVICE CAMPAIGN, AS A PREVENTATIVE MEASURE, TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2006-2010 MY OPTIMA, 2010-2013 MY SOUL, AND 2007-2010 MY RONDO VEHICLES ORIGINALLY RETAILED AND/OR CURRENTLY REGISTERED IN ONE OF THE STATES WHERE HEAVY AMOUNTS OF ROAD SALT ARE USED.
KIA: PROVIDES INFORMATION RELATED TO THE ECM SOFTWARE UPGRADE OF SOME VEHICLES WITH 3.8L AND 2.7L ENGINES WHICH MAY...
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EXPERIENCE A MALFUNCTION INDICATOR LAMP ILLUMINATED WITH THE PCM (POWERTRAIN CONTROL MODULE) SYSTEM RELATED DTC(S). *PE
KIA: ECM UPGRADE-DTC P0130 AND P0150 ON 2.7L ENGINE EQUIPPED.
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PROVIDES INFORMATION RELATED TO A ECM SOFTWARE UPGRADE OF SOME MODEL YEAR 2005-2006 VEHICLES EQUIPPED WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP ILLUMINATED WITH ECM (ELECTRONIC CONTROL MODULE) SYSTEM RELATED DTCS. *PE
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638.
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INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH THE ELECTRONIC THROTTLE CONTROL (ETC) SYSTEM RELATED DTC P2135 OR P0638 OR P2A00 OR P2A03. *PE
KIA: ON SOME VEHICLES WITH 2.7L ENGINES, THE ECM SOFTWARE AND TP SENSOR UPGRADE MAY EXPERIENCE A MALFUNCTION INDICATOR...
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LAMP (MIL) ILLUMINATED WITH THE ELECTRONIC THROTTLE CONTROL (ETC) SYSTEM RELATED DTC P2135 OR P0638 OR P2A00 OR P2A03. *PE
THIS BULLETIN PROVIDES INFORMATION RELATING TO AN ENGINE HESITATION OR THE ILLUMINATION OF THE MALFUNCTION INDICATOR...
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LAMP (MIL) FOR P0123 (THROTTLE POSITION SENSOR / SWITCH (A) CIRCUIT HIGH INPUT). *NJ
Electrical
8 bulletinsTSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of...
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USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units that may be related to the use of aftermarket USB charging cables, including; * Electrical interference and limited or no functionality when attempting to play music, or when charging a device through the USB port * Excessive static or noise when listening to the audio source * Malfunctions and screen freeze of the head unit screen * Slow down of the system response while device is plugged in * Music will not play from iPhone 5 or 6 with Kia iPod cable and aftermarket adapter * No or limited functionality when trying to play music from an Apple device
"Q AND A: WTY002 - CERTAIN 2008-2011 MY KIA RIO VEHICLES AND ALL 2006-2010 MY KIA OPTIMA VEHICLES FRONT PASSENGER OCS...
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SENSOR MAT KIA NEW VEHICLE LIMITED WARRANTY EXTENSION"
"WARRANTY BULLETIN: WTY002 - 2006~2008MY OPTIMA PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - THIS...
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BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2006 ~ 2008 MY OPTIMA (MG) VEHICLES. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE AIRBAG WARNING LIGHT ON THE CLUSTER WILL ILLUMINATE AND DTC(S) B1447, B1448, B1449 AND/OR B1450 MAY BE STORED. IF THE AIRBAG WARNING LIGHT IS ILLUMINATED AND ONE OR MORE THE ABOVE DTCS ARE STORED, FOLLOW THE REPAIR PROCEDURE OUTLINED IN THIS BULLETIN TO REPLACE THE OCS MAT. KIA IS EXTENDING THE WARRANTY FOR THE OCS SENSOR MAT FOR THE AFFECTED VEHICLES TO 15 YEARS / UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE (PROVIDED THE CONDITION IS NOT CAUSED BY OBVIOUS EXTERNAL DAMAGE TO THE OCS SENSOR MAT). "
WARRANTY BULLETIN: WTY002 (REVISION #1) - 2006~2010MY OPTIMA PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) -...
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THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2006 ~ 2010 MY OPTIMA (MG) VEHICLES. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE AIRBAG WARNING LIGHT ON THE CLUSTER WILL ILLUMINATE AND DTC(S) B1447, B1448, B1449 AND/OR B1450 MAY BE STORED. IF THE AIRBAG WARNING LIGHT IS ILLUMINATED AND ONE OR MORE THE ABOVE DTCS ARE STORED, FOLLOW THE REPAIR PROCEDURE OUTLINED IN THIS BULLETIN TO REPLACE THE OCS MAT. KIA IS EXTENDING THE WARRANTY FOR THE OCS SENSOR MAT FOR THE AFFECTED VEHICLES TO 15 YEARS / UNLIMITED MILEAGE, STARTING FROM THE DATE OF FIRST SERVICE (PROVIDED THE CONDITION IS NOT CAUSED BY OBVIOUS EXTERNAL DAMAGE TO THE OCS SENSOR MAT).
FRONT PASSENGER OCS SENSOR MAT DIAGNOSIS AND REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT...
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OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2006 ~ 2008 MY OPTIMA (MG) VEHICLES. IF THE SENSOR MAT IS NOT WORKING PROPERLY, THE AIRBAG WARNING LIGHT ON THE CLUSTER WILL ILLUMINATE AND DTC(S) B1447, B1448, B1449 AND/OR B1450 MAY BE STORED. IF THE AIRBAG WARNING LIGHT IS ILLUMINATED AND ONE OR MORE OF THE ABOVE DTCS ARE STORED, FOLLOW THE REPAIR PROCEDURE OUTLINED IN THIS BULLETIN TO REPLACE THE OCS MAT.
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330.
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PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY CAUSE THE MIL TO ILLUMINATE AND A DTC P1330 (SPARK TIMING ADJUST) TO BE STORED. *PE
2006.5 MY OPTIMA (MG) 2.4L CALIBRATION VERIFICATION NUMBER/POWERTRAIN CONTROL MODULE REPROGRAM.
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*NJ
CALIBRATION VERIFICATION NUMBER / POWERTRAIN CONTROL MODULE REPROGRAM.
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*KB
Transmission
6 bulletinsTECHNICAL SERVICE BULLETIN: TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information.
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New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, and the transmission oil cooler is transferred to the new transmission.
TECHNICAL SERVICE BULLETIN: TRANSMISSION FLUID APPLICATION GUIDE - This bulletin provides information relating to the...
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correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles in the chart starting on page 2.
TECHNICAL SERVICE BULLETIN: - TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information.
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This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles on page 2. Refer to the shop manual on KGIS for the specific Kia model for the correct transmission fluid check/fill procedures.
AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC...
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TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL, THEN REFERENCE THE AUTOMATIC TRANSAXLE SYSTEM/ REPAIR PROCEDURES/ INSPECTION AND ADJUSTMENT SECTION FOR THE CORRECT ATF CHECK/FILL PROCEDURES.
OPTIMA (MG) SHIFT CABLE DETACHMENT.
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*NJ
AUTOMATIC TRANSMISSION ADAPTIVE VALUE RESET/RELEARN.
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*KB
Body & Paint
4 bulletinsWINDSHIELD WASHER PUMP INLET FILTER REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATING TO POSSIBLE FOREIGN...
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DEBRIS ACCUMULATION ON THE WINDSHIELD WASHER PUMP INLET FILTER. OVER TIME, SOME KIA VEHICLES MAY EXHIBIT A LIMITED APPLICATION OF WINDSHIELD WASHER FLUID WHEN THE WASHER FUNCTION IS USED. LIMITED APPLICATION OF WINDSHIELD WASHER FLUID CAN BE CAUSED BY FOREIGN DEBRIS ON THE WASHER PUMP INLET FILTER. TO CORRECT THIS CONDITION, REPLACE THE WASHER PUMP INLET FILTER AND PERFORM THE WINDSHIELD WASHER RESERVOIR FLUSHING PROCEDURE OUTLINED IN THIS TSB.
QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC122 UNDERBODY ADDITIONAL ANTI-CORROSION TREATMENT
"TSB: VOLUNTARY SERVICE CAMPAIGN - APPLICATION OF ADDITIONAL ANTI-CORROSION MATERIAL (SC122) - TO IMPROVE CUSTOMER...
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SATISFACTION, KIA IS LAUNCHING THIS BULLETIN TO APPLY ADDITIONAL ANTICORROSION PROTECTION TO VARIOUS VEHICLE UNDERBODY COMPONENTS OF SOME 2010~2013MY SOUL (AM), 2004~2009MY SPECTRA (LD), 2006~2010MY OPTIMA (MG), 2006~2011MY RIO (JB) AND 2007~2010MY RONDO (UN) VEHICLES. THE AFFECTED VEHICLES WERE ORIGINALLY RETAILED OR ARE CURRENTLY REGISTERED IN STATES WHERE ROAD SALT IS HEAVILY USED. THE STATES ARE: CT, DC, DE, IA, IL, IN, MA, MD, ME, MI, MN, MO, NH, NJ, NY, OH, PA, RI, VT, WI, WV KS, KY, NE, ND, SD, UT, AND AK. KIA BELIEVES THAT SUCH ADDITIONAL PROTECTION CAN BE HELPFUL, ESPECIALLY IN VERY HIGH MILEAGE SITUATIONS. PLEASE REMIND ALL CUSTOMERS OF THE INSTRUCTIONS IN THEIR OWNERS MANUAL, AS SHOWN BELOW, TO REGULARLY HAVE THE UNDERBODY OF THEIR VEHICLES WASHED WHEN ROAD SALT IS BEING USED IN THEIR AREA."
KIA: AN ADDITIONAL APPLICATION OF ANTI-CORROSION PROTECTION WILL BE APPLIED ON SOME VEHICLES UNDERBODY COMPONENTS TO HELP PREVENT CORROSION.
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MODEL 2004-09 SPECTRA, 2006-10 OPTIMA, 2006-11 RIO 2007-10 RONDO AND 2010-13 SOUL. *PE
Brakes
2 bulletinsMANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place...
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once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.? It is critical for technicians to be aware that ALL such locking fasteners, regardless of type, are for ?one time use? only.
MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are...
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strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.?
Pre-Delivery & Maintenance
1 bulletinTSB_ENG031_R1_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED
Lighting
1 bulletinKIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION...
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BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Other
1 bulletinENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422.
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*TT