2017 Kia Niro TSBs

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2024MY vehicles (refer to the table on pages 9 and 10 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2024MY vehicles (refer to the tables on pages 8-9 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.

of low coolant, random misfires, and/or possible overheating on some 2017-2022MY Niro HEV (DE HEV) and 2018-2022MY Niro PHEV (DE PHEV) vehicles. The cause may be a small coolant leak in the EGR Cooler. Locating this leak may be difficult.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2021MY vehicles (refer to the tables on pages 8-9 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2021MY vehicles (refer to the tables on pages 8-9 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2021MY vehicles (refer to the tables on pages 8-9 for applicable models and engine), which may exhibit a symptom of excessive oil consumption.

bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU), Steering Column Housing, or Worm Gear Assembly. When the steering wheel is rotated a scraping noise can be heard originating from the lower bearing on the Worm Gear Assembly on some 2010MY~ Kia models listed on page 8, equipped with a Column Motor Driven Power Steering (C-MDPS) unit. On some vehicles when the steering wheel is rotated a scraping noise can be heard originating from the lower bearing on the Worm Gear Assembly and does not affect the steering effort.

symptom on some 2017-2022MY Niro HEV (DE HEV) and 2018-2022MY Niro PHEV (DE PHEV) which may exhibit coolant boiling in the reservoir. Overheating may occur due to a bypass valve in the Exhaust Heat Recovery System (EHRS) stuck in the closed position.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2019MY vehicles (refer to table below for applicable model and engine), which may exhibit a symptom of excessive oil consumption.

bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU), Steering Column Housing, or Worm Gear Assembly. When the steering wheel is rotated a scraping noise can be heard originating from the lower bearing on the Worm Gear Assembly on some 2010MY~ Kia models listed on page 8, equipped with a Column Motor Driven Power Steering (C-MDPS) unit.

bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU), Worm Gear Assembly or Steering Column Housing on some 2010MY~ Kia models listed on page 8, equipped with a Column Motor Driven Power Steering (C-MDPS) unit.

bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU), Worm Gear Assembly or Steering Column Housing on some 2010MY~ Kia models listed on page 8, equipped with a Column Motor Driven Power Steering (C-MDPS) unit.

This bulletin provides the procedure to replace the engine cylinder head on some 2017-2019MY Niro (DE HEV/PHEV) vehicles produced from January 1, 2016 through November 13, 2018 These vehicles may exhibit a MIL with misfire DTC's and/or experience a slight engine hesitation at the speeds between 24 - 37 MPH due to Exhaust Gas Recirculation (EGR) operation.

the engine cylinder head on some 2017-2019MY Niro (DE HEV/PHEV) vehicles produced from January 1, 2016 through November 13, 2018 These vehicles may exhibit a MIL with misfire DTCs and/or experience a slight engine hesitation at the speeds between 24 - 37 MPH due to Exhaust Gas Recirculation (EGR) operation. The described condition does not cause the engine to stall.

information regarding DTC U045600 on some 2017-2020MY Niro (P/HEV) vehicles, which may set due to the EWP and/or harness connectors (C102) being contaminated with coolant. In the event that this DTC is set, throughly inspect the EWP and harness connectors which are located behind the Engine Coolant Temperature Sensor (ECTS) and are sometimes difficult to see.

of the Engine Control Module (ECU) on some 2017-2019MY Niro (DE HEV/PHEV) vehicles, produced from November 1, 2016 through November 25, 2019 and equipped with Kappa 1.6 GDI engine, regarding DTC (P0128) judgement logic. To correct this concern, apply the improved logic to the ECU using the KDS ECU Upgrade function as described in this bulletin.

revised to include additional information.This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU) or Steering Column Housing on some 2010MY~ Kia models listed on page 5 equipped with a Column Motor Driven Power Steering (C-MDPS) unit. Follow the MDPS Flowchart (page 2) along with the MDPS DTC Table (page 3) procedure outlined in this bulletin before replacing the C-MDPS Motor, ECU or Steering Column Housing.

has been revised to include additional information.This bulletin provides information regarding the partial repair of the Motor Driven Power Steering (MDPS) Motor, Electronic Control Unit (ECU) or Steering Column Housing on some 2010MY~ Kia models listed on page 5 equipped with a Column Motor Driven Power Steering (C-MDPS) unit.

This bulletin provides information relating to all Kia vehicles equipped with Gasoline Direct Injection (GDI) engines. In these engines highly pressurized gasoline is injected via a common fuel rail and injectors that deliver fuel directly into the combustion chamber of each cylinder. In comparison, in a conventional Multi-Point Fuel Injection (MPI) engine, the gasoline is injected into the intake port of each cylinder at a relatively low pressure. Due to high fuel pressure in a GDI system, servicing the GDI system requires special attention and handling procedures. This bulletin provides special service information and specifications for the GDI fuel system components.

the malfunction indicator light (MIL) on some 2017-2018MY Niro (DE PHEV and HEV) vehicles with a stored DTC: P060500 (Internal Control Module Read Only Memory / ROM Error).

(Engine failed to start), P040400 (Exhaust Gas Recirculation Control Circuit Range/Performance), and/or improper A/C system operation, note that the cause may be related to a shorted A/C Pressure Transducer Wiring Harness (B) as a result of interference with the engine drive belt idler pulley, in vehicles produced prior to August 21, 2017. If this condition is found, the harness (A) should be repaired, re-routed and secured away from the pulley to prevent it from damage. Confirm all related components are functioning as designed.

considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

- This bulletin provides the procedure to inspect and, if necessary, replace the hybrid drive motor on some Niro (DE HEV) vehicles produced from January 1, 2017 through July 10, 2017, which may exhibit a hybrid drive motor warning light malfunction and concerns with the EV mode driving.

recommended oil grade/spec to use is 0W-20 API SN synthetic oil or ACEA C2 SAE 5W-30 (petroleum based oil).

to inspect and, if necessary, replace the hybrid drive motor on some Niro (DE HEV) vehicles produced from January 1, 2017 through July 10, 2017, which may exhibit a hybrid drive motor warning light malfunction and concerns with the EV mode driving.

recommended oil grade/spec to use is 0W-20 API SN synthetic oil or ACEA C2 SAE 5W-30 (petroleum based oil).

related to extracting ?in use performance tracking? emissions data from the Engine Control Unit (ECU) of certain vehicles sold in California.

extracting ?in use performance tracking? emissions data from the Engine Control Unit (ECU) of certain vehicles sold in California. The California Air Resources Board (CARB) requires the emissions data from vehicles with a minimum of 3,000 accumulated miles without reprogramming or resetting. To facilitate collection of this data at the dealer level, KDS screenshots will allow the capture of relevant parameters.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information regarding partial repair of the Air Conditioning (A/C) compressor assembly on some 2011MY~ Optima Hybrid (TF HEV, JF HEV/PHEV), 2015MY~ Soul EV (PS EV), 2017MY~ Niro (DE HEV/PHEV/EV), 2022MY~ EV6 (CV), 2021MY~ Sorento (MQ4 HEV/PHEV), 2023MY~ Sportage (NQ5 HEV/PHEV), and 2023MY~ Niro (SG2 EV/HEV/PHEV) vehicles.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin outlines the ordering and return procedure for high-voltage Lithium-ion batteries equipped on EV/hybrid vehicles (hereafter referred to as "high-voltage batteries" or HVBs).

symptom on some 2017-2022MY Niro LX HEV (DE HEV) vehicles with standard 'key start' ignition. The 'Ready' icon on the instrument cluster will not illuminate 'ON'. The issue happens when the Hybrid Power Control Unit (HPCU) does not unlock the immobilizer when the start signal is sent.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin outlines the ordering and return procedure for high-voltage Lithium-ion batteries equipped on EV/hybrid vehicles (hereafter referred to as "high-voltage batteries" or HVBs).

alignment on 2014MY and later vehicles that may exhibit a warning light ON related to radar sensor alignment errors in the Forward Collision-Avoidance Assist (FCA)/Smart Cruise Control (SCC) system.

partial repair of the Air Conditioning (A/C) compressor assembly on some 2011MY~ Optima (TF HEV, JF HEV/PHEV/EV), Soul (PS EV) and Niro (DE HEV/PHEV/EV) vehicles.

illumination with DTC U029F00 (Lost Communication with Evaporative Emission System Leak Detection Control Module ) active. Prior to following the standard diagnostic steps for the DTC as outlined in KGIS, on vehicles built before October 2018, the NVLD signal wire needs to be checked for insulation and/or core damage.

gauge on all Kia Hybrid P/HEV) vehicles. Normal operation of the HEV SOC gauge is between 40-60%. This is to allow for regeneration and degeneration of the HEV battery.

improve the logic of the Battery Management System (BMS) on some 2017-2018MY Niro (DE HEV) vehicles, produced from November 1, 2016 through May 25, 2018, which will improve PRA diagnosis.

improve the logic of the Battery Management System (BMS) on some 2017-2018MY Niro (DE HEV) vehicles, produced from November 1, 2016 through May 25, 2018, which will improve PRA diagnosis.

secure and/or repair the front wire harness on some 2017-2018MY Niro (DE P/HEV) vehicles, produced from November 1, 2016 through April 26, 2018, which may exhibit a dash warning light(s) ON while driving, due to interference or damage from the harness rubbing against the lower steering shaft universal joint.

When addressing a concern related to the Niro HV warning light ON, and KDS detects a primary DTC P1B25 (HV Path Fault) and secondary DTC P1B77 (HV Pre-Charge Fault), then the 125 Amp High Voltage Battery Fuse should be inspected for an intermittent and/or an open condition..

KDS detects a primary DTC P1B25 (HV Path Fault) and secondary DTC P1B77 (HV Pre-Charge Fault), then the 125 Amp High Voltage Battery Fuse should be inspected for an intermittent and/or an open condition.

and Niro (DE HEV) vehicles are equipped with a replaceable 30A fuse for the eCompressor. This fuse is easily accessible under a cover between the power cable connector and inverter cable, as shown below. However, the housing for the fuse is internally bolted to the HPCU assembly and is only available as part of the HPCU assembly. Forcibly removing the fuse housing assembly will result in damaging the internal HPCU terminals which will require replacement of the entire HPCU assembly and is not covered under Warranty.Follow the procedure in this ublication to inspect and/or replace the fuse, or refer to the ?Hybrid Control System ? Hybrid Control System ? DC Fuse ? Repair procedures? chapter in the applicable Shop Manual on KGIS.

The TPMS positioning from the manufacturer may be different from the positioning shown on a KDS.

high-voltage Lithium-ion batteries equipped on EV/hybrid vehicles (hereafter referred to as "high-voltage batteries" or HVBs). Every Kia-approved EV/hybrid dealership?s parts and service departments should follow these procedures to ensure the fastest handling time and to minimize the possibility of charge-backs.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides the repair procedure for the Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a "honking" (Hissing) noise due to air remaining in the brake fluid system.

substance found on some Kia vehicles, due to possible excess assembly oil applied during assembly.

This bulletin provides the repair procedure for the Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a Honking (Hissing) noise due to air remaining in the brake fluid system.

Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY Kia EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a Honking (hissing) noise due to air remaining in the brake fluid system.

This bulletin provides the repair procedure for the Integrated Brake Actuation Unit (iBAU) system on some 2014-2019MY EV/Hybrid/Plug-In Hybrid vehicles listed (see table), which may exhibit a "Honking" (Hissing) noise due to air remaining in the brake fluid system.

Niro (DE P/HEV) and Optima Plug-in/Hybrid (P/HEV) vehicles, which may exhibit an intermittent ?squeaking? and/or ?honking? noise when applying the brakes rapidly. The ?Integrated Brake Actuator Unit? (IBAU) should NOT be replaced for this concern. An IBAU brake bleed should be performed.

This bulletin provides the procedure to improve the logic of the Electronic Stability Control/Active Hydraulic Booster (ESC/AHB) on all 2017-2018MY Niro (DE HEV) vehicles, produced from November 1, 2016 through October 25, 2017, which is to improve brake pedal feedback and feel to the driver.

This bulletin provides the procedure to improve the logic of the Electronic Stability Control/Active Hydraulic Booster (ESC/AHB) on all 2017-2018MY Niro (DE HEV) vehicles, produced from November 1, 2016 through October 25, 2017, which is to improve brake pedal feedback and feel to the driver.

coding must be performed for the Integrated Brake Actuation Unit (IBAU) after replacement of the IBAU. Follow the procedure outlined in this publication to perform the variant coding.

Parking Distance Warning (PDW) alerts and repairs involving ultrasonic sensors. The PDW system alerts the driver while parking, by calculating distance based on the difference in signal transmission and reception times between the vehicle (ultrasonic sensor) and an object. The membrane film of the ultrasonic sensor is used for object detention and can be damaged by stone chips or foreign substances while driving. Damage to the cover of the ultrasonic sensor can also lead to damage to the internal circuit. As a result of this external damage, the PDW system may not receive the proper signal from the ultrasonic sensor. In some cases, the system may cause a false alarm, no alert, or phantom warnings by a Warning Lamp to be displayed on the cluster. The ultrasonic sensor membrane film should be always inspected for external damage and if any part replacement should be treated as a general repair, not as a warranty claim repair for this concern. (Please note that this Pitstop only applies to models/trims that are equipped with the ultrasonic sensors.)

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, and the transmission oil cooler is transferred to the new transmission.

A flush is required ONLY when a transmission is replaced.

correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles in the chart starting on page 2.

This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. A flush is required ONLY when a transmission is replaced, refer to applicable vehicles on page 2. Refer to the shop manual on KGIS for the specific Kia model for the correct transmission fluid check/fill procedures.

of intermittent ?No-Start?.

the overhead console lamp assembly and sunglass door latch on some 2012-2023MY model vehicles listed in the table below, which may encounter the sunglass case of the overhead console lamp not closing properly.

(3) outside door handle covers (right front, left rear, and right rear) on some 2017MY-2018MY Niro (DE P/HEV) vehicles, produced from December 14, 2016 through March 31, 2018, which may exhibit separation of the outside door handle cover. Follow the procedure outlined in this bulletin to replace the outside door handle covers with an improved part on all affected vehicles, including dealer stock.

This bulletin provides the procedure to replace all three (3) outside door handle covers (all except the front driver?s door) on some 2017-2018MY Niro (DE P/HEV) vehicles, produced from November 1, 2016 through July 5, 2018, which may exhibit separation of the outside door handle cover. To correct this concern, replace the door handle covers as outlined in this bulletin.

compass calibration procedure of the accessory rear view mirror after installation.

noise heard from the rear of the vehicle when closing a door or trunk on some 2016MY-2018MY vehicles.

handle covers (all except the front driver?s door) on some 2017MY Niro (DE) vehicles produced from November 1, 2016 through April 12, 2017, which may exhibit separation of the outside door handle cover. To correct this concern, replace the door handle covers as outlined in this bulletin.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This pitstop provides the KDS service procedure for mileage setting on the models listed below with newly replaced instrument clusters. Certain models allow for mileage setting with the KDS, which prevents the need to send out the instrument cluster to a 3rd party for mileage adjustment (refer to PS264). After a new cluster is installed, cluster (variant) coding may also need to be conducted using the KDS. Make sure the KDS software is also updated to the latest version. Mileage setting should be performed by using the KDS only, as described in this bulletin.

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on the inspection and replacement of the front camera on some vehicles. Due to an internal control chip concern inside the camera, the vehicle may exhibit a Forward Collision Avoidance Assist Warning Lamp (A) and/or Master Warning Lamp (B) with C160449 and/or C160649 codes. Certain systems may become temporarily disabled during occurrences: Smart Cruise Control (SCC), Lane Keep Assistance (LKA), Lane Departure Warning (LDW), Forward Collision-Avoidance Assist (FCA), Forward Collision Warning (FCW) and/or Driver Attention Warning (DAW).

New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on the inspection and replacement of the front camera on some vehicles. Due to an internal control chip concern inside the camera, the vehicle may exhibit a Forward Collision Avoidance Assist Warning Lamp (A) and/or Master Warning Lamp (B) with C160449 and/or C160649 codes. Certain systems may become temporarily disabled during occurrences: Smart Cruise Control (SCC), Lane Keep Assistance (LKA), Lane Departure Warning (LDW), Forward Collision-Avoidance Assist (FCA), Forward Collision Warning (FCW) and/or Driver Attention Warning (DAW).

regarding the procedure to repair the bulb connector on some 2010MY~ vehicles listed on the table below, which may exhibit a bulb connector concern. To correct this concern, replace the connector with a new and improved part.

New/revised sections of this bulletin are indicated by a black bar in the margin area.This bulletin provides information on setting the "Service Interval Reminder" feature available on most 2014-2023MY Kia vehicles (refer to model list on page 2). If the service interval reminder is set, the customer will be informed to have the next maintenance service performed, which can positively affect vehicle longevity and performance. Refer to TSB ENG241 for 2023MY~ vehicles equipped with the Oil Life Management System (OLMS) feature not included in table on page 2.

Interval Reminder" feature available on most Kia vehicles. If the service interval reminder is set, the customer will be informed to have the next maintenance service performed, which can positively affect vehicle longevity and performance.

importance of confirming proper USB/AUX function testing during Pre-Delivery inspection (PDI).

operation of Multi-Function Camera (MFC) on some Kia vehicles. When normal operation is not possible due to certain outside environment conditions (such as sunlight glare, heavy rain, sunlight, snow, fog and/or substance/debris) causing a temporary concern. This stops operation causing Warning Lamp ON and/or Pop-up Message displayed on the cluster. This is a normal operation of the ADAS and once environment conditions improve and/or substance/debris are removed, the system will clear itself and operate normally.

the clock on UVO eServices (UVO 3.0) head units installed on 2017-2018MY vehicles.

diagnose and repair 2017-18MY Sportage (QL) and 2017MY Niro (DE HEV) vehicles, with UVO eServices (UVO 3.0) head units, produced after June 15, 2017, with Bluetooth sound quality customer concerns.

provides information to properly test the evaporative emissions system in all Kia 2011MY~ Hybrid (HEV) and Plug-In Hybrid (PHEV) model vehicles. A smoke machine should NEVER be used when testing the evaporative system in a HEV/PHEV model vehicle.

procedure to perform an evaporative leak test and replace the fuel tank air filter, and, if necessary, the natural vacuum leak detector (NVLD) on some Niro (DE HEV) vehicles, produced from November 1, 2016 through March 22, 2019, which may experience an evaporative leak concern with DTC P0456.

A/C system leak detection dye to be used in all EV, HEV, and PHEV models equipped with an electric A/C compressor.

relating to the vehicles listed below with Blind Spot Detection (BSD), which may exhibit a ?Check BSD System? message and no communication with the BSD system after collision repairs.

information regarding Eco-Coasting Guide (eCoasting) and Eco-Driving Assistant System (DAS) found on 2017-18MY Niro (DE HEV), Niro Plug-in (DE PHEV), Optima Hybrid (JF HEV), and Optima Plug-in (JF PHEV) vehicles.