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2025 Kenworth T880 TSBs

88 Technical Service Bulletins across 10 categories

Engine

31 bulletins
11038726

There is an update to the CARB Base Emissions Warranty Limits table and Manufacturers Warranty Coverage section in...

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certain Engine Model Year (EMY) 2024-2026 PX-7 and PX-9 Operators Manuals.

11038719

Certain chassis with Cummins X15N engines require updated engine harness relays due to the risk of water intrusion.

11037480

Certain chassis with CARB 2024 compliant MX-13 engines must have the PEU wiring harnesses updated.

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The original wiring and fuse are insufficient for electrical system operation and protection.

11037451

An exhaust manifold slip joint seal kit is now available for EPA 2017-2024 PACCAR MX-13 engines.

11036293

This optional software update is expected to be available in late August 2026 for chassis equipped with EPA 2024 EMY...

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2024-2026 PACCAR MX-11 and MX-13 engines. This bulletin will be updated when the software is ready. This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance. The procedure document has also been updated for clarity.

11036292

This optional software update is expected to be available in late August 2026 for chassis equipped with EPA 2024 EMY...

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2024-2026 PACCAR MX-11 and MX-13 engines. This bulletin will be updated when the software is ready. This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance. The procedure document has also been updated for clarity.

11035433

This optional software update is expected to be available on 08/07/26 for chassis equipped with EPA 2024 EMY 2024-2026 PACCAR MX-11 and MX-13 engines.

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This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance.

11035202

This optional software update is now available for chassis equipped with EMY 2021B-2023 PACCAR MX-11 and MX-13 engines.

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This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance.

11035151

An optional software update is expected to be available on or after 07/31/26 for chassis equipped with EPA 2024 engine...

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model year (EMY) 2024-2026 PACCAR MX-11 and MX-13 engines. This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being offered to customers in alignment with recently updated regulatory agency guidance.

11034397

Leveraging PACCARs advanced Prognostic prediction algorithms, certain PACCAR MX-11 and MX-13 EMY 2024-2026 engines will...

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receive proactive replacement instructions for the PM sensor to maximize uptime and maintain optimal performance.

11034396

Leveraging PACCARs advanced Prognostic prediction algorithms, certain PACCAR MX-11 and MX-13 EMY 2024-2026 engines will...

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receive proactive replacement instructions for the NOx sensor after catalyst to maximize uptime and maintain optimal performance.

11034395

Leveraging PACCARs advanced Prognostic prediction algorithms, certain PACCAR MX-11 and MX-13 EMY 2024-2026 engines will...

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receive proactive replacement instructions for the NOx sensor before catalyst to maximize uptime and maintain optimal performance.

11034394

"An optional software update will be available on 07/06/2026 for chassis equipped with EMY 2021B-2023PACCAR MX-11 and MX-13 engines.

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This update provides customers with additional time to service theirtrucks before a DEF-related derate occurs. The software is being offered to customers in alignment withrecently updated regulatory agency guidance."

11033372

There is an update to the CARB Base Emissions Warranty Limits table and Manufacturers Warranty Coverage section in...

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certain Engine Model Year (EMY) 2025 MX-11 and MX-13 Operators Manuals.

11032288

Certain EPA21 PACCAR MX engines are equipped with PHINIA fuel injectors that do not meet PHINIAs manufacturing...

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specifications.

11032284

EPA17-24 MX Fuel Injector Connector - This bulletin has been revised to include all EPA17-24 and CARB24 PACCAR MX...

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engines.

11030933

PACCAR MX-13 VECU3 Software Update - Certain heavy-duty chassis equipped with a PACCAR MX-13 engine are eligible for a...

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Vehicle Electronic Control Unit (VECU3) software update.

11030927

Engine Air Filter Servicing UPDATE - Procedures are available to support the maintenance, service intervals, and intake...

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system inspection process for all engine air intake system components.

11030922

EPA17-24 MX-13 Fuel Injector Connector - This bulletin has been revised to include EPA24 PACCAR MX-13 engines.

11028318

The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.

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Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.

11028314

Procedure pictures updated for clarity.

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When troubleshooting Cummins X15 fault codes 555 or 556, follow this additional testing, inspection, and documentation procedure to help identify the root cause of dusted engines. This is not a stand-alone process but must be used alongside Cummins troubleshooting steps. Cummins Quickserve will reference this bulletin for fault codes 555 or 556.

11027065

The parts section has been updated for clarity.

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The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.

11027063

The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.

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Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.

11026414

The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.

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Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.

11025008

All parts necessary to complete Phase 2 of this bulletin are now available.

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This retrofit provides certain chassis equipped with Cummins X15N (Natural Gas) engines with production level parts to replace preproduction parts installed at the time of manufacture.

11022490

Procedures are now available for Phase 1 chassis equipped with Internal Combustion Engines (ICE) and Vehicle Electronic...

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Control Unit (VECU) part number Q21-1157-013-011 / Q21-1157-013-013. Parts and procedures for Phase 2 chassis will be available at a later date. This bulletin will be updated at that time. Please refer to the condition section for more details. Certain Ethernet Multiplexed Architecture (EMUX) chassis fail to conform to Federal and Canada Motor Vehicle Safety Standards (FMVSS/CMVSS) No. 108. Delayed or unsteady illumination of the vehicles stop lamps, reverse lamps, turn signal lamps and inadvertent change in headlamp illumination or lift axle position may"

11017893

Due to parts availability, this bulletin will be divided into 2 phases.

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Phase 1 will bring affected chassis into emissions compliance before 06/30/2025 to avoid fines and penalties. Phase 2 will include all parts that are not currently available but are necessary to bring chassis up to production level. This bulletin will be updated once all Phase 2 parts become available. The emissions exemption for all chassis involved in this retrofit expires on 06/30/2025. After that date, all chassis that have not received this Phase 1 Retrofit will be out of compliance with emissions regulations and illegal to operate. NOTE If emissions exemptions are allowed to expire, vehicle owners could receive civil fines per regulation 40 CFR 19.4 up to $5,911 per engine. In addition, owners may be required to discontinue operation of the vehicle until the retrofit is completed.

11013776

PSB E322: EMY2024 and EMY2025 CARB MX-13 Software Update Campaign Software Update is now available.

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Engine software must be updated to NA-110C before releasing chassis to final customers. Certain Vehicle Model Year 2025 T680/T880 chassis equipped with Engine Model Year (EMY) 2024 or 2025 CARB MX-13 engines and NA-100C software may experience a Malfunction Indicator Lamp (MIL) due to a software issue. Without this update, a derate may occur.

11010941

PACCAR MX EPA24 Phinia Fuel Injector Replacement Certain chassis equipped with PACCAR MX-13, EPA24 engines equipped with...

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fuel injectors that have an increased risk of tips fracturing and causing consequential engine damage.

11010938

Safety Recall Refer to Cummins Safety Recall (Campaign) C7083.

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Cummins alerted Kenworth to a defect which relates to motor vehicle safety in certain Cummins X15 engines equipped with certain fuel pumps. Refer to Cummins Safety Recall (Campaign) C7083 for repair information.

11010904

PSB E322: EMY2024 CARB MX-13 Software Update Campaign Interim Notification Certain model year 2025 T680/T880 chassis...

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equipped with EMY2024 CARB MX-13 engines and NA-100C software may experience a Malfunction Indicator Lamp (MIL) due to a software issue. If ignored, a derate may occur. This bulletin will be updated once software is available.

Software & Calibration

28 bulletins
11038716

Updated parts table with new dielectric grease.

11037450

"KW: A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section.

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PB: The chassis list has been updated to include 1 chassis. The total chassis count is now 10. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11037449

"KW: The chassis list has been updated to include 1 chassis.

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The total chassis count is now 53. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section. PB: The chassis list has been updated to include 8 chassis. The total chassis count is now 130. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11037448

"KW: A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section.

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PB: The chassis list has been updated to include 2 chassis. The total chassis count is now 4. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11036428

"KW: A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section.

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PB: The chassis list has been updated to include 1 chassis. The total chassis count is now 10. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11036427

"KW: A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section.

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PB: The chassis list has been updated to include 2 chassis. The total chassis count is now 4. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11036426

"KW: The chassis list has been updated to include 1 chassis.

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The total chassis count is now 53. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section. PB: The chassis list has been updated to include 8 chassis. The total chassis count is now 130. A link to the PACCAR Powertrain Prognostics Webcast has been added in the Links section."

11036342

This optional software update is expected to be available after 08/28/2026.

11036339

"PB: The chassis list has been updated to include 11 chassis.

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The total chassis count is now 122. KW: The chassis list has been updated to include 3 chassis. The total chassis count is now 52."

11036297

"KW -The chassis list has been updated to include 2 chassis.

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Total chassis count is now 49. PB - The chassis list has been updated to include10 chassis. The total chassis count is now 111."

11036295

"For Peterbilt: Chassis list has been updated to include 1 chassis.

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The total chassis count is now 7. For Kenworth: Chassis list has been updated to include 1 chassis. The total chassis count is now 8."

11036291

The verbiage in the Introduction section has been updated.

11035147

The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the...

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latest prognostics bulletin verbiage. The Warranty section has also been updated to include Peterbilt specific SRT codes for filing cross-division repairs.

11035112

The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the...

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latest prognostics bulletin verbiage.

11035108

"The software is not yet available.

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The bulletin will be updated when more information is available."

11033923

The repair procedure has been updated to include diagnostic steps.

11033918

"KW: A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair...

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procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has been updated with additional note boxes for clear instructions."

11033917

The attachment for Eaton bulletin TAIB-1015 has been updated to the latest version to improve process flow.

11033349

(KW) Certain T680 / T800 / T880 / W900 / W990 have updated GHG labels available for order and installation.

11032876

Procedures have been updated to include additional truck models in the service intervals table.

11032297

EMY21-25 GHG Label Replacement (KW) Certain T680 / T800 / T880 / W900 / W990 have updated GHG labels available for order and installation.

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(PB) Certain Model 367 / 389 / 567 / 579 / 589 have updated GHG labels available for order and installation.

11032295

(KW) Certain T680 / T800 / T880 / W900 / W990 have updated GHG labels available for order and installation.

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(PB) Certain Model 367 / 389 / 567 / 579 / 589 have updated GHG labels available for order and installation.

11032293

The attached procedures document has been updated with more detail and explanations.

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This is not a stand-alone procedure. Cummins Quickserve troubleshooting will specify the use of these procedures while troubleshooting specific fault codes.

11032290

Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.

11030937

Sheppard Recall Update March 2026 - The Parts section has been updated with revised steps for opening a TCS365 Order...

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Support Order Inquiry case.

11030936

Sheppard Recall Update March 2026 - The Parts section has been updated with revised steps for opening a TCS365 Order...

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Support Order Inquiry case.

11029738

The Parts section has been updated to clarify that freight charges for safety recall orders should not be passed on to...

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the end customer.

11027058

Certain vehicle model years 2020-2025 K270, K370, T270, T280, T370, T380, T480, T680, T880, W900 chassis have updated...

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Greenhouse Gas (GHG) labels available for installation.

Transmission

10 bulletins
11036296

Updated Sheppard Steering Gear Classification Tool link in Inspection Procedure

11036288

An improved transmission bracket is now available for replacement on certain chassis equipped with a PACCAR TX-12...

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transmission, featuring a more durable design for enhanced long-term performance.

11033380

KW: A Transmission Control Module (TCM) software update is now available for certain T680, T880, and W990 chassis with...

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Eaton Endurant transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails. Please see the Eaton bulletin TAIB-1015 in the Attachments section for details. PB: A Transmission Control Module (TCM) software update is now available for certain Model 567, 579, and 589 chassis with Eaton Endurant transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails. Please see the Eaton bulletin TAIB-1015 in the Attachments section for details.

11033379

KW: A Transmission Control Module (TCM) software update is now available for certain T280, T380, T480, T680, T880, and...

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W990 chassis with PACCAR TX-12 and TX-18 transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails. PB: A Transmission Control Module (TCM) software update is now available for certain Model 537, 548, 567, 579, and 589 chassis with PACCAR TX-12 and TX-18 transmissions, TCM software version R5.5 or later and an AT5 controller, where the TASPS fails.

11028308

24PBE_24KWE RH Shift Stalk Update Warranty section has been updated with revised verbiage for picture requirements.

11027060

A transmission control module (TCM) software update is now available for certain T680 / T880 / W900 / W990 chassis with...

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Eaton Endurant transmissions running TCM software version 5516372, where the PTO fails to operate or engage. Please see the attached Eaton bulletin TAIB- 1021 in the Attachments section of this bulletin for complete details.

11005552

SAFETY RECALL Repair parts and procedures are now available.

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Certain Kenworth vehicles from model year 2025 may contain steering gear(s) with a sector shaft that may not meet hardness requirements for the gear teeth due to improper heat-treating during assembly. Sector shaft gear teeth with lower than required hardness may prematurely wear, crack, or fracture. A fractured gear tooth may interfere with the gear mechanism leading to binding which in turn may increase the likelihood of a crash.

10254157

Certain Kenworth vehicles from model year 2025 may contain steering gear(s) with a sector shaft that may not meet...

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hardness requirements for the gear teeth due to improper heat treating during assembly. Sector shaft gear teeth with lower than required hardness may prematurely wear, crack, or fracture. A fractured gear tooth may interfere with the gear mechanism leading to binding which in turn may increase the likelihood of a crash. This bulletin will be updated when repair parts and procedures are available.

10252589

Safety Recall INTERIM NOTIFICATION Parts are not currently available for this safety recall.

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This bulletin will be updated once repair parts are available. The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the transmission may result in the vehicle becoming disabled after it comes to a stop thereby increasing the risk of crash or injury. A transmission fault will appear on the dash display if communication is lost.

10251170

Safety Recall Inspection procedures are available.

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Steering gear serial numbers must be inspected to determine suspect gears. Certain steering gears may have been assembled incorrectly, causing the gear to fracture. This can cause a loss of steering control, increasing the risk of a crash.

Electrical

8 bulletins
11038720

Eaton service bulletin TAIB-1026 instructs dealers to update the master switch module (MSM) software.

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The update must be completed before performing a DAVIE4 Learn dash switches procedure to fix intermittent dash switch functionality.

11037479

[SmartAir / KIMS] A/C systems may shut down prematurely when voltage levels drop below a certain threshold.

11036290

When DAVIE version 26.21.2 is used to update the VECU3 to software version 3.4.46.0, the VECU3 5071 component group may...

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display as --- after programming.

11036289

The procedure has been updated to include additional steps for verifying the software level on the vehicle electronic...

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control unit (VECU2) and digital display (DD). Steps have also been added to the PACCAR Common Rail Injection 2 (PCI2) software verification.

11033920

The currently published HD BEV Chassis with PACCAR EPowertrain Service (Built After 1/14/2026) de-energizing Procedures...

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on ServiceNet cannot be utilized for certain pre-production Battery Electric Vehicle (BEV) chassis.

11033387

Updated primary and/or secondary chassis modules for certain pre-production Kenworth chassis are now available for...

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installation.

11027067

Parts and procedures are now available for all affected chassis equipped with Vehicle Electronic Control Unit (VECU)...

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part number Q21-1157-013-011 / Q21-1157-013-013 / Q21-1157-002-002 / Q21-1157-004-004 / Q21-1157-006-006 / Q21-1157-009-009. See attached Parts Matrix for required parts per chassis.

11020045

EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage...

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confirmed correct before updating the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and installation instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins bulletin C7014 in the procedure section for ordering emissions labels.

Fuel System

3 bulletins
11030930

Exhaust Stack Isolators - Early wear of the polyurethane exhaust stack isolators may occur on certain Kenworth chassis due to excessive heat.

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Early wear of the polyurethane exhaust stack isolators may occur on certain Peterbilt chassis due to excessive heat.

11021404

32 fuel injector part numbers (16 for MX-11 and 16 for MX-13) have been added to this warranty policy.

11021399

A required spacer tool set is now available to streamline the injector replacement process.

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The spacer tool set allows certain fuel system components to be loosened instead of removed to provide access to the injectors. See Bulletin 98-031 for details. Tools are not reimbursable through this Bulletin.

Other

2 bulletins
11038713

Removed hyperlinks for bulletin migration

11037541

"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.

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2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."

Body & Paint

2 bulletins
11035149

Incorrect air filters may be inadvertently installed in certain chassis equipped with under-hood Donaldson air filter...

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housings.

11033351

Troubleshooting procedures for 2.1m cab power windows are now available.

Steering

2 bulletins
11013790

Safety Recall Parts and procedures are now available.

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Certain Kenworth model T480, T800, T880, and W990 equipped with a PACCAR 20k Steer Axle have been identified as having steering arm and/or tie rod arm fasteners that may be improperly torqued and can be at risk of failing. If either steering arm or tie rod arm fasteners fail, there may be a loss of steering control, which could increase the risk of a crash. Affected chassis will have all steering arm and tie rod arm bolts removed, replaced with new bolts, and torqued properly.

11012373

PACCAR 20k Steer Axle Steer Arm and Tie Rod Arm Bolt Torque Interim Safety Recall Certain Kenworth model T480, T800,...

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T880, and W990 equipped with a PACCAR 20k Steer Axle have been identified as having steer arm and/or tie rod arm fasteners that may be improperly torqued and can be at risk of failing. If both fasteners, in either steering arm or tie rod bracket fail, there may be a loss of steering control, which could increase the risk of a crash. At this time, parts are not available to complete the necessary repairs. This bulletin will be updated when parts become available. 12/12/2024

Lighting

1 bulletin
11033925

"KW & PB: New software is available for download.

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The DAVIE4 cache must be cleared before attempting to reprogram a chassis that is experiencing problems to ensure the latest version of software is installed. Follow all steps in the attached procedures before submitting a TCS case."

Brakes

1 bulletin
11024954

The 15-inch digital display in certain model year 20242026 Kenworth chassis may enter recovery mode (blue wrench screen) without prior indication.

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The screen becomes non-responsive and may result in non-compliance with FMVSS/CMVSS 101 (Controls and Displays), 121 (Air Brake Systems), 136 (Electronic Stability Control Systems for Heavy Vehicles). Because of a loss of speedometer and other functionality such as warnings, indicators, and gauges, the driver will not see the truck speed or the warnings that appear on the digital display. A loss of information on the digital display may increase the risk of a crash.