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2019 Kenworth T800 TSBs

37 Technical Service Bulletins across 13 categories

Engine

11 bulletins
11032291

KW & PB DEF Quality Sensor part number Q21-6127-001 for PACCAR PX-7 and Cummins X15 engines has been added to this...

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warranty policy.

11028314

Procedure pictures updated for clarity.

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When troubleshooting Cummins X15 fault codes 555 or 556, follow this additional testing, inspection, and documentation procedure to help identify the root cause of dusted engines. This is not a stand-alone process but must be used alongside Cummins troubleshooting steps. Cummins Quickserve will reference this bulletin for fault codes 555 or 556.

10238385

Emissions Recall Certain Vehicle Model Year 2017-2019 chassis equipped with EPA2017 compliant PACCAR MX-13 engines have...

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an EGR flex pipe that can develop cracks and leak untreated exhaust. The EGR Flex pipe will be replaced if it has a suspect part number.

10238382

Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines...

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that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will now be able to receive a replacement DEF sensor, DEF tank heater coolant control valve, and re-enabled DEF diagnostic software. Please note that chassis equipped with PACCAR PX engines will be eligible for this repair at a future date when software is available.

10238376

E279: PACCAR MX-13/MX-11 Engine MY17 Software Incorrectly Sets DTC P1092 PACCAR MX-13/MX-11 Engine MY17 Software...

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Incorrectly Sets DTC P1092 Emission Recall - PACCAR MX-13/MX-11 MY2017 software incorrectly sets DTC P1092, which could result in reduced available engine torque and/or engine protection mode. An engine software update is available that corrects the issue.

10231101

This campaign is the final opportunity to replace the oil filter screw cap to reduce occurrences of broken bypass valve tabs.

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Broken oil valve tabs can cause oil flow obstruction to critical engine parts, resulting in serious engine damage. Customers that do not receive this repair may be responsible for progressive engine damage caused by broken oil bypass valve tabs.

10225578

Info Only - PACCAR is introducing Over-the-Air (OTA) software updates for engine MY17 and newer chassis equipped with...

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Cummins X15, X12, ISX12, ISX12N, L9N, PX-7, and PX-9 engines The technology will leverage the existing Remote Diagnostic cs hardware to deliver secure software updates remotely. This will reduce downtime and save on maintenance costs for eligible vehicles.

10218895

Kenworth is providing guidance for PACCAR MX Engine Composite Oil Pan leak troubleshooting to avoid over-repairs and to...

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provide warrantable repair guidance. Oil leaks, if not repaired, can lead to severe engine damage.

10194769

Selected engines have been identified to receive a camshaft inspection and an update for improved camshaft lubrication.

10164378

Fix-As-Fail - Composite fittings used in the cooling system may crack, resulting in coolant leaks.

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Brass fittings are available to replace the composite fittings.

10161171

Non-Safety Campaign: Vehicles ordered with parameter for brake lights disabled when engine brake applied were built...

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with this feature enabled.

Software & Calibration

7 bulletins
11035111

The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the...

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latest prognostics bulletin verbiage.

11033916

The PACCAR Powertrain Prognostics Webcast video link has been removed.

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It will be included with updated information at a later date.

11033373

Kenworth - The Warranty section has been updated to include Peterbilt-specific SRT codes for cross-division repair...

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filing.

11032293

The attached procedures document has been updated with more detail and explanations.

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This is not a stand-alone procedure. Cummins Quickserve troubleshooting will specify the use of these procedures while troubleshooting specific fault codes.

11032290

Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.

11022496

Condition, Chassis Affected, and Warranty sections updated with the following verbiage E311 must be flagged and open in...

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Service Information Record (SIR) at the time of RO open date to qualify. Also, Through Standard Warranty or any applicable active Extended Warranty verbiage was removed from Warranty section.

10169787

Information Only - Vehicles built with NAMUX software from 2013 to present may experience accuracy issues with the tachometer.

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The issue can be temporarily resolved using any one of the included procedures.

Electrical

5 bulletins
10201965

Fix-As-Fail Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available.

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As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a vehicle to continue operation with a failed DEF sensor by disabling the DEF sensor diagnostics.

10198759

Safety Recall Cummins Fuel Rail Leak NHTSA ID: 21V391 / TC: 2021-323, Cummins Recall: C2423.Cummins PX9 and ISX12 fuel...

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rails may leak around a sealing washer, potentially resulting in fuel leaks.Undetected prolonged diesel fuel spray in the presence of an ignition source may increase the risk of fire.

10182216

Fix-As-Fail The Battery Management System (BMS) may report the incorrect battery condition.

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Additional diagnostics are available to correctly determine and repair the root cause of the issue.

10177021

Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the...

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appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplete information.

10173205

Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.

Other

2 bulletins
11037541

"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.

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2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."

10173583

DEF tank covers may become loose and potentially crack on vehicles built before October 2019 with DEF tank part number...

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M86-6221-003**(TANK-DEF MEDIUM ASSY) and M86-6222-003**(TANK-DEF LARGE, ASSY). Resolution is to resolve the vibration on the tank cover by adding bottom tank washers.

Brakes

2 bulletins
10254164

Certain C500/T440/T470/T660/T680/T800/T880/W900 chassis may have air tank reservoirs that do not meet air volume...

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requirements per FMVSS/CMVSS 121 Air Brake Systems. This bulletin will be updated when repair parts and procedures are available.

10177935

Fix-As-Fail - Bendix New-Gen Lightweight Steer Axle Drum Brake Spider Cracking

Air Bags & Safety

2 bulletins
10252592

Safety Recall Repair parts and procedures are now available.

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On certain Kenworth model years 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, a spacer was installed on the seatbelt mounting assembly. In a severe collision, the ICP bar may fail, increasing the risk of injury.

10245636

Safety Recall Interim Notification On certain Kenworth model year 2018 through 2024 C500/T660/T800/W900 trucks with...

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Sears Atlas 70 or 80 series seats, an additional spacer was installed on the seatbelt mounting assembly. In a severe collision, the ICP bar may fail allowing the seatbelt to slip, increasing the risk of injury. This bulletin will be updated when repair parts and procedures become available.

HVAC & Climate

2 bulletins
10168703

Information Only: This bulletin provides guidance for repairing an air-conditioning system after internal failure of the...

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A/C compressor.

10164401

Fix-As-Fail - C500, T440/T470, T800, W900 chassis HVAC Controllers may become unresponsive after rotating the temperature control knob quickly.

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HVAC Controllers with improved firmware are available to resolve this issue.

Steering

1 bulletin
10213089

Safety Recall Interim Notification - The Dana D-Series front axle steer arm fasteners that attach the steer arm to the...

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steering knuckle may fail, increasing the risk of a crash or injury. Repair information will be added when a repair procedure and parts are available.

Body & Paint

1 bulletin
10188550

Information Only Windshield washer pumps have a high No Trouble Found rate.

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Washer pumps may fail to spray due to a clogged filter.

Transmission

1 bulletin
10185190

Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator...

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(LCA) fault codes leading to possible LCA hardware replacement.

Pre-Delivery & Maintenance

1 bulletin
10165583

Information Only This bulletin provides information about the California Air Resources Board (CARB) Periodic Smoke...

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Inspection Program (PSIP) and Heavy Duty Vehicle Inspection Program (HDVIP).

Tires & Wheels

1 bulletin
10161188

Non Safety Campaign: Holland Series FW17 fifth wheel handles may remain in an unlocked position when coupling to a...

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parked trailer.

Fuel System

1 bulletin
10161054

Non-Safety Campaign - Certain chassis equipped with certain Goodyear tires received a Greenhouse Gas (GHG) label that...

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does not reference the correct tire emissions identifier related to new rolling resistance data.