2024 Kenworth T480 TSBs
42 Technical Service Bulletins across 12 categories
Categories
Engine
11 bulletinsThere is an update to the CARB Base Emissions Warranty Limits table and Manufacturers Warranty Coverage section in...
Read full bulletin
certain Engine Model Year (EMY) 2024-2026 PX-7 and PX-9 Operators Manuals.
The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.
Read full bulletin
Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
The parts section has been updated for clarity.
Read full bulletin
The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.
Read full bulletin
Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector.
Read full bulletin
Loss of communication between the right-hand shift stalk and the vehicle may result in the vehicle being disabled after it comes to a stop, thereby increasing the risk of crash or injury. A warning will appear on the dash display when communication is lost, including transmission or engine warnings, ! next to DNR/DNRP indicator, - in the DNR/DNRP indicator, and/or chimes, depending upon whether you are operating a diesel/gas or battery electric vehicle.
SAFETY RECALL Additional chassis have been included.
Read full bulletin
The chassis list has been updated. Certain T370 / T440 / T470 / T480 / T660 / T680 / T800 / T880 / W900 / C500 chassis may be equipped with air tank reservoirs that have less than twelve times the combined volume of all service brake chambers which fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) No.121, Air Brake Systems.
Procedures are now available for Phase 1 chassis equipped with Internal Combustion Engines (ICE) and Vehicle Electronic...
Read full bulletin
Control Unit (VECU) part number Q21-1157-013-011 / Q21-1157-013-013. Parts and procedures for Phase 2 chassis will be available at a later date. This bulletin will be updated at that time. Please refer to the condition section for more details. Certain Ethernet Multiplexed Architecture (EMUX) chassis fail to conform to Federal and Canada Motor Vehicle Safety Standards (FMVSS/CMVSS) No. 108. Delayed or unsteady illumination of the vehicles stop lamps, reverse lamps, turn signal lamps and inadvertent change in headlamp illumination or lift axle position may"
Safety Recall Interim Notification Certain vehicles may have an oversized magnet carrier in the throttle pedal assembly.
Read full bulletin
The magnet carrier acts as the pivot for the throttle pedal. An oversized magnet carrier may cause the throttle pedal to stick. If the throttle pedal fails to return to idle, or sticks, it may increase the risk of a crash. Drivers may feel sticking or that the pedal doesnt return to idle once released. Pressing the service brake will overcome a stuck throttle pedal and allow the vehicle to stop. This bulletin will be updated when parts and procedures are available.
Retrofit This retrofit provides new MY24 emissions labels and replaces pre-production parts and software with production...
Read full bulletin
level parts and software on certain Model Year 2024 chassis. Reference the Retrofit Parts Matrix in the Links section below to determine which chassis are eligible and parts required to complete the Retrofit. The emissions exemption for all PACCAR MX powered chassis involved in this retrofit expires on 10/31/2024. After that date, all PACCAR MX powered chassis that have not received this Retrofit will be out of emissions compliance and illegal to operate. Certain Cummins powered chassis listed on the Retrofit Parts Matrix may also require completion of Cummins Retrofit C7014, accessed through Cummins QuickServe. Cummins powered chassis may also be subject to emissions exemption expiration. Refer to engine emissions label to determine if an exemption expiration date applies. Chassis equipped with PACCAR MX engines will receive redesigned fuel injectors to optimize engine performance.
Safety Recall 23KWJ: T280/T380/T480 Delayed Trailer Brake Release T280/T380/T480 Delayed Trailer Brake Release.
Read full bulletin
Safety Recall Certain T280/T380/T480 chassis built with 2.1m Medium Duty End of Frame Trailer Connections and Tractor Protection Valves may not meet the standard trailer brake release timing requirements by 0.5 seconds. A delay in the trailer brake release may create momentary instability to the trailer and increase the risk of a crash.
Parts and repair procedures are now available.
Read full bulletin
Kenworth has determined that a safety defect exists in certain Model Year 2021-2024 T280, T380, and T480 chassis with air brakes. The brake pedal plunger which connects the brake pedal to the brake valve may dislodge after the pedal is fully depressed, and rapidly released (side slip foot brake release). If the plunger in the brake pedal assembly dislodges, the driver may be unable to apply the service brakes, which may increase the risk of a crash.
Transmission
8 bulletinsInformation has been added to identify that ECAT incorrectly identifies PS386 as the correct transmission oil for TX-8...
Read full bulletin
transmission on certain vehicles.[
An improved transmission bracket is now available for replacement on certain chassis equipped with a PACCAR TX-12...
Read full bulletin
transmission, featuring a more durable design for enhanced long-term performance.
24PBE_24KWE RH Shift Stalk Update Warranty section has been updated with revised verbiage for picture requirements.
T180/T280/T380/T480 PACCAR TX-8 Transmission Software Update for Wheel Speed Sensor Fix-As-Fail Certain T180 / T280 /...
Read full bulletin
T380 / T480 chassis equipped with a PACCAR TX-8 transmission received transmission software with an incorrect software variable. This software issue may cause Wheel Speed Sensor DTC 521215-2 to set, the Transmission Dash Light to Illuminate, and restricted shifting . A software update is now available to fix the issue.
New tools are required to support PACCAR TX-8 / ZF transmissions.
Read full bulletin
Part numbers E0l-1012 (Adapter, Jack TX-8), E0l-1014 (Front Seal Installer), and E0l-1015 (Rear Seal Installer) are currently available to order
Safety Recall INTERIM NOTIFICATION Parts are not currently available for this safety recall.
Read full bulletin
This bulletin will be updated once repair parts are available. The right-hand shift stalk may have an improper wire harness terminal crimp within the wire harness connector. Loss of communication between the right-hand shift stalk and the transmission may result in the vehicle becoming disabled after it comes to a stop thereby increasing the risk of crash or injury. A transmission fault will appear on the dash display if communication is lost.
Safety Recall Inspection procedures are available.
Read full bulletin
Steering gear serial numbers must be inspected to determine suspect gears. Certain steering gears may have been assembled incorrectly, causing the gear to fracture. This can cause a loss of steering control, increasing the risk of a crash.
Safety Recall: Parts and repair procedures are now available.
Read full bulletin
Kenworth has determined that a safety defect exists in certain Model Year 2023-2024 T280, T380, and T480 chassis with TX-8 transmissions and flange mounted yokes. A locking feature may not be installed on fastener threads. This may allow the driveline fasteners to become loose, increasing the risk of a crash or injury.
Software & Calibration
6 bulletinsThe verbiage in the Introduction section has been updated.
"KW: A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair...
Read full bulletin
procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has been updated with additional note boxes for clear instructions."
Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.
Sheppard Recall Update March 2026 - The Parts section has been updated with revised steps for opening a TCS365 Order...
Read full bulletin
Support Order Inquiry case.
The Parts section has been updated to clarify that freight charges for safety recall orders should not be passed on to...
Read full bulletin
the end customer.
Certain vehicle model years 2020-2025 K270, K370, T270, T280, T370, T380, T480, T680, T880, W900 chassis have updated...
Read full bulletin
Greenhouse Gas (GHG) labels available for installation.
Steering
4 bulletinsParts and repair procedures are now available.
Read full bulletin
Certain Kenworth model T380 and T480 chassis equipped with a Meritor 10-16K or 18-23K Front Steer Drive Axle have been identified as possibly having insufficient wheel bearing grease. Insufficient lubrication in the wheel bearing may cause the wheel hub to overheat and become damaged, which may increase the risk of a thermal event. The driver may observe noise, excessive steering play, and/or smoke from the front wheel.
Safety Recall Parts and procedures are now available.
Read full bulletin
Certain Kenworth model T480, T800, T880, and W990 equipped with a PACCAR 20k Steer Axle have been identified as having steering arm and/or tie rod arm fasteners that may be improperly torqued and can be at risk of failing. If either steering arm or tie rod arm fasteners fail, there may be a loss of steering control, which could increase the risk of a crash. Affected chassis will have all steering arm and tie rod arm bolts removed, replaced with new bolts, and torqued properly.
PACCAR 20k Steer Axle Steer Arm and Tie Rod Arm Bolt Torque Interim Safety Recall Certain Kenworth model T480, T800,...
Read full bulletin
T880, and W990 equipped with a PACCAR 20k Steer Axle have been identified as having steer arm and/or tie rod arm fasteners that may be improperly torqued and can be at risk of failing. If both fasteners, in either steering arm or tie rod bracket fail, there may be a loss of steering control, which could increase the risk of a crash. At this time, parts are not available to complete the necessary repairs. This bulletin will be updated when parts become available. 12/12/2024
Meritor Front Steer Drive Axle Hub Lubrication Interim Safety Recall Certain Kenworth model T380 and T480 chassis...
Read full bulletin
equipped with a Meritor 10-16K or 18-23K Front Steer Drive Axle have been identified as possibly having insufficient wheel bearing grease. Insufficient lubrication in the wheel bearing may cause the wheel hub to overheat and become damaged, which may increase the risk of fire. The driver may observe noise, excessive steering play, and/or smoke from the front wheel. At this time, parts are not available to complete the necessary repairs. This bulletin will be updated when parts become available. 12/12/2024
Other
2 bulletinsRemoved hyperlinks for bulletin migration
"Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes.
Read full bulletin
2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."
Body & Paint
2 bulletinsTroubleshooting procedures for 2.1m cab power windows are now available.
SAFETY RECALL Certain T180/T280/T380/T480 chassis may have cab mirror glass lock rings not fully seated.
Read full bulletin
This could result in loss of mirror glass, reducing rear visibility and increasing the risk of an accident or injury. Missing mirrors cause non-compliance with FMVSS 111 / CMVSS 111. Mirror glass lock rings must be inspected and, if necessary, reseated.
Electrical
2 bulletinsParts and procedures are now available for all affected chassis equipped with Vehicle Electronic Control Unit (VECU)...
Read full bulletin
part number Q21-1157-013-011 / Q21-1157-013-013 / Q21-1157-002-002 / Q21-1157-004-004 / Q21-1157-006-006 / Q21-1157-009-009. See attached Parts Matrix for required parts per chassis.
EMUX retrofit procedures updated to make it clear that the VECU3 must have software updated and vehicle mileage...
Read full bulletin
confirmed correct before updating the Digital Display. Parts and Procedure section also updated to include the Vehicle Emissions Control Information label ordering and installation instructions. This label is required for all chassis involved in R2306. Included additional reference to Cummins bulletin C7014 in the procedure section for ordering emissions labels.
Lighting
2 bulletinsSafety Recall Updated software and repair procedures are now available.
Read full bulletin
The Exterior Lighting Switch (ELS) in certain T180/T280/T380/T480 chassis may not function and can be reset only by a key cycle. This issue may result in non-compliance with FMVSS/CMVSS 101 and 108. Affected chassis must have the Vehicle Software updated.
"Safety Recall Interim Notification The Exterior Lighting Switch (ELS) in certain T180/T280/T380/T480 chassis may not...
Read full bulletin
function and can be reset only by a key cycle. This issue may result in non-compliance with FMVSS/CMVSS 101 and 108. This bulletin will be updated when software and programming procedures are available."
Infotainment
2 bulletinsCertain Kenworth T180/T280/T380/T480 trucks may have mis-pinned wires for the Bluetooth system which may cause the...
Read full bulletin
Bluetooth to not function properly when the driver tries to make/receive a call.
Certain Peterbilt 535, 536, 537, 548 chassis may have mis-pinned wires for the Bluetooth system, which may cause...
Read full bulletin
Bluetooth to not function properly when the driver tries to make/receive a call.
Fuel System
1 bulletinCummins TSB 210203 has been updated to remove the PACCAR suction side fuel filter part number from Table 1 as the filter...
Read full bulletin
is no longer compatible.
Pre-Delivery & Maintenance
1 bulletinA new Recommended Repair has been added.
Read full bulletin
It must be used if safety recall 25PACF is performed prior to or at the same time as this repair since the 25PACF remedy also satisfies this safety recall.
Brakes
1 bulletinSafety Recall Interim Notification Certain T280/T380/T480 chassis built with 2.1m Medium Duty End of Frame Trailer...
Read full bulletin
Connections may not meet the standard trailer brake release timing requirements by 0.5 seconds. A delay in the trailer brake release can create instability to the trailer and increase the risk of a crash. Parts and repair procedures are not yet available. This bulletin will be updated when a repair path is determined.