2007 Jeep Wrangler TSBs
98 Technical Service Bulletins across 14 categories
Categories
Body & Paint
27 bulletinsCowl Trim Panel Fastener Water Leak
Cowl Trim Panel Fastener Water Leak
Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
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The customer may describe a water accumulation condition on the vehicle floor front foot well area.
Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
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The customer may describe a water accumulation condition on the vehicle floor front foot well area.
Soft Top Door Rail Service Kits Use this soft top door frame rail kit for worn foam or a water leak: 1) For 2010 -...
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2014 units, remove the old foam part, clean rail of any residue, alcohol wipe the surface, apply promoter (if available), and apply new foam part.~ 2) For 2007 - 2009 units, cut off 8.0 mm from the end that faces the windshield, remove the old foam part, clean rail of any residue, alcohol wipe the surface, apply promoter (if available), and apply modified foam part.
Cracked Vinyl Soft Top Window This bulletin provides soft top vinyl window precautions during cold weather.
Cracked Vinyl Soft Top Window This bulletin provides soft top vinyl window precautions during cold weather.
Replacing Door, Hood And/Or Tailgate Hinges This bulletin involves replacing, refinishing and sealing door, tailgate...
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and hood hinges.
Warranty Bulletin D-18-16 Rev.
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B Mopar Windshield Made With Corning Gorilla Glass (Rev. B)
Soft Top Rear Window Zipper Will Not Disengage This bulletin involves removing the metal zipper stops from the end of...
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the rear window zipper in order to adjust and realign the zipper tapes to eliminate zipper skips that can prevent the zipper from disengagement. .1 - Zipper Tapes Aligned Correctly2 - Metal Seperator Pins3 - Misaligned Zipper Tapes4 - Zipper Sliders
Replacing Door, Hood And/Or Tailgate Hinges This bulletin involves replacing, refinishing and sealing door, tailgate...
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and hood hinges.
Warranty Bulletin D-18-16 Rev.
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B Mopar Windshield Made With Corning Gorilla Glass (Rev. B)
DIPAP Requirements - Addition of Jeep Wrangler (JL/JK) and Jeep Gladiator (JT) Hard Top and Targa Top Panel Replacements - All Dealers (Rev.
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A)
Cracked Vinyl Soft Top Window This bulletin provides soft top vinyl window precautions during cold weather.
Part Description: Soft Top Quarter Window or Rear Window Issue Description: Please cycle the zipper 5-10 times when...
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there is a single skipped zipper tooth.
Soft Top Door Rail Service Kits Use this soft top door frame rail kit for worn foam or a water leak: 1) For 2010 -...
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2014 units, remove the old foam part, clean rail of any residue, alcohol wipe the surface, apply promoter (if available), and apply new foam part.~ 2) For 2007 - 2009 units, cut off 8.0 mm from the end that faces the windshield, remove the old foam part, clean rail of any residue, alcohol wipe the surface, apply promoter (if available), and apply modified foam part.
Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
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The customer may describe a water accumulation condition on the vehicle floor front foot well area.
Cowl Trim Panel Fastener Water Leak This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
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The customer may describe a water accumulation condition on the vehicle floor front foot well area.
Replacing Door, Hood And/Or Tailgate Hinges This bulletin involves replacing, refinishing and sealing door, tailgate...
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and hood hinges.
Out Of Tolerance Door And Windshield Frame Gaps Causing Water Leaks This bulletin involves adjusting the windshield...
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frame and A-pillar between the door to close gaps and prevent water leaks. The customer may describe gaps between the windshield frame, door and top of cowl. There may also be a water leak.
JEEP WRANGLER 2012-2014: COWL TRIM PANEL FASTENER WATER LEAK.
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CUSTOMER MAY EXPERIENCE WATER ACCUMULATION ON THE FRONT FLOOR AREA. *LJ UPDATED 05/01/15. *LJ
JEEP: ON SOME VEHICLES, INFORMATION IS PROVIDED REGARDING THE REPLACING, SEALING, REFINISHING OF DOOR, HOOD AND/OR TAILGATE HINGES.
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MODEL 2007-2013 WRANGLER. *PE
JEEP: REPAIR PROCEDURE INFORMATION IS BEING PROVIDED REGARDING REMOVAL, REFINISHING, SEALING, REPLACING DOOR, TAILGATE AND HOOD HINGES.
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MODEL 2007-2012 WRANGLER. *PE
FREEDOM TOP - CENTER SEAL - WATER LEAK IN AREA OF CENTER CONSOLE OR DASH.
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*NJ
WHISTLE - LIKE SOUND DUE TO GAP BETWEEN LEADING EDGE OF HEADER SEAL AND WINDSHIELD FRAME.
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*KB
CRACKED WINDSHIELD DUE TO BEING HIT BY A FOREIGN OBJECT LIKE A STONE.
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*KB
REAR DOOR INSIDE AND OUTSIDE HANDLES DO NOT FUNCTION.
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*KB UPDATED 01/09/08. *NJ
Engine
15 bulletinsSWITCH - CLUTCH STARTER INTERLOCK & MASTER CYLINDER ASSEMBLY - CLUTCH
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.
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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.
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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
Transmission Kit with Torque Converter 1.
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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
Gasoline Engine Diagnostic Inspection Procedure This bulletin provides a procedure to determine repair versus...
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replacement of a gasoline long block engine assembly. This procedure is to be used prior to conducting any engine related repairs or removal of engine components.
Valve Body. These may cause over drive cycling.
Fuel Spit Back During Refueling (X47 Lifetime Warranty Extension) This bulletin involves replacing the fuel tube at the fuel tank.
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This new fuel tube has a check valve. Some customers may experience a fuel spit back condition during a refueling event.
Gasoline Engine Diagnostic Inspection Procedure This bulletin provides a procedure to determine repair versus...
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replacement of a gasoline long block engine assembly. This procedure is to be used prior to conducting any engine related repairs or removal of engine components.
Gasoline Engine Diagnostic Inspection Procedure This bulletin provides a procedure to determine repair versus...
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replacement of a gasoline long block engine assembly. This procedure is to be used prior to conducting any engine related repairs or removal of engine components.
Gasoline Engine Diagnostic Inspection Procedure This bulletin provides a procedure to determine repair versus...
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replacement of a gasoline long block engine assembly. This procedure is to be used prior to conducting any engine related repairs or removal of engine components.
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...
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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
JEEP: ON SOME VEHICLES, WHILE REFUELING VEHICLE, THE FUEL WOULD BACKOUT OR SPIT BACK.
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A NEW FUEL TUBE WITH A CHECK VALVE REPLACES FUEL TUBE AT FUEL TANK. *PE
NO ENGINE CRANK OR NO ENGINE START DUE TO ELECTRONIC LOCKUP OF THE WCM/SKREEM.
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*NJ
LONG CRANK TIME DUE TO POSSIBLE CONTACT OF CAMSHAFT SENSOR TO CAMSHAFT GEAR.
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*NJ
Other
12 bulletinsPlate - Planetary
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
Disinfectant Solution Recommended for COVID-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...
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awareness regarding the use of aftermarket parts.
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...
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structural repair parts usage.
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...
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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
ELECTRONIC STABILITY CONTROL DISABLE FEATURE FOR MODIFIED 4WD VEHICLES.
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*NJ
IMPROVED HILL CLIMB CAPABILITY IN REVERSE OR DTC'S P1713 / P1776.
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*KB
Electrical
10 bulletinsConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website...
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to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website...
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to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
Malfunction Indicator Lamp (MIL) Illumination.
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Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set
(Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes Or Concerns
(Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes Or Concerns
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...
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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
Clockspring Replacement Due To Airbag Warning Lamp Illumination X41 (10 Year Or 150,000 Mile (240,000 Kilometers)...
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Warranty Extension) This bulletin involves replacing the Airbag Clockspring if the Airbag Warning Lamp Is Illuminated. Some customers may experience the illumination of the Airbag Warning Lamp. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs) have been set: ? B1B00 - Driver Airbag Squib 1 Circuit Low ? B1B01 - Driver Airbag Squib 1 Circuit High ? B1B02 - Driver Airbag Squib 1 Circuit Open ? B1B03 - Driver Airbag Squib 1 Circuit Shorted Together ? B1B04 - Driver Airbag Squib 2 Circuit Low ? B1B05 - Driver Airbag Squib 2 Circuit High ? B1B06 - Driver Airbag Squib 2 Circuit Open ? B1B07 - Driver Airbag Squib 2 Circuit Shorted Together
STEERING ANGLE SENSOR - NOT INITIALIZED/INTERNAL.
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*KB
POWERTRAIN CONTROL MODULE INITIALIZATION.
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*KB
POWERTRAIN CONTROL MODULE (PCM) MIL/BATTERY LIGHT ILLUMINATION.
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REPROGRAMMING THE PCM WITH NEW SOFTWARE SHOULD FIX THE PROBLEM. *KB
Fuel System
7 bulletinsKEY, BLANK WITH TRANSMITTER Please note that after programming the new key integrated transmitter that Lock, Unlock and...
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Remote Start will all function as expected but the Remote Start Cancel button requires a double (2x) button press versus the original single (1x) button press to cancel the remote start function and turn the vehicle off.
KEY, BLANK WITH TRANSMITTER Please note that after programming the new key integrated transmitter that Lock, Unlock and...
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Remote Start will all function as expected but the Remote Start Cancel button requires a double (2x) button press versus the original single (1x) button press to cancel the remote start function and turn the vehicle off.
KEY, BLANK WITH TRANSMITTER Please note that after programming the new key integrated transmitter that Lock, Unlock and...
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Remote Start will all function as expected but the Remote Start Cancel button requires a double (2x) button press versus the original single (1x) button press to cancel the remote start function and turn the vehicle off.
KEY, BLANK WITH TRANSMITTER Please note that after programming the new key integrated transmitter that Lock, Unlock and...
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Remote Start will all function as expected but the Remote Start Cancel button requires a double (2x) button press versus the original single (1x) button press to cancel the remote start function and turn the vehicle off.
JEEP: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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INFORMATION ON REPAIR PROCEDURE REGARDING THE REFUELING PROCESS AND THAT FUEL SPITTING BACK OUT. MODEL 2007-2008 WRANGLER. *PE
CHRYSLER: THE FUEL SPIT BACK DURING REFUELING.
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2007-2008 WRANGLER. *RM
JEEP: HARD TO FILL WITH FUEL OR MUST FILL FUEL AT VERY SLOW RATE.
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REPLACING THE VENT LINE TUBE VENT LINE FILTER, VENT LINE AND RECIRCULATION LINE. CAUSED BY THE VENT SYSTEM NOT BEING ABLE TO PROVIDE ENOUGH TANK VENTILATION. *PE
Brakes
5 bulletinsFront Brake Caliper Hose Leak (X71 Warranty Extension) This bulletin involves replacing both front brake caliper hoses and wheel speed sensors.
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Customers may experience a brake fluid leak coming from the front wheel opening area. This issue is due to corrosion at the crimps on the brake caliper hosesFig.1.If the customer describes the symptom/condition listed above, perform the Repair Procedure.Example Of Corrosion At Crimps
(X71) Front Left and Right Brake Caliper Hoses & Both Wheel Speed Sensors - 2007 - 2010 Jeep Wranglers (JK)
Front Brake Caliper Hose Leak (X71 Warranty Extension) This bulletin involves replacing both front brake caliper hoses and wheel speed sensors.
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Customers may experience a brake fluid leak coming from the front wheel opening area. This issue is due to corrosion at the crimps on the brake caliper hosesFig.1.If the customer describes the symptom/condition listed above, perform the Repair Procedure.Example Of Corrosion At Crimps
(X71) Front Left and Right Brake Caliper Hoses & Both Wheel Speed Sensors - 2007 - 2010 Jeep Wranglers (JK)
SELECTIVELY ERASE AND REPROGRAM THE ANTI-LOCK BRAKE SYSTEM (ABS) MODULE WITH NEW SOFTWARE.
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*KB
Steering
5 bulletinsCustomer Satisfaction Notification S80 Aftermarket Dana 60 Front Axle The aftermarket front axle steering knuckles have...
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been machined with an incorrect taper during the manufacturing process on about 250 of the above vehicles, with approximately 80 of the axles sold by Mopar aftermarket. This condition can result in premature axle knuckle wear. The aftermarket front axle knuckles must be replaced with new axle knuckles for the left side and right side.
The SKU is a Tie Rod Center Stud.
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The Customer commnunication requested return of unsold inventory to inpsect for possible incorrect direction threads (right hand rather than left hand). Incorrect direction threads will prevent it from being installed.
Customer Satisfaction Notification S80 Aftermarket Dana 60 Front Axle The aftermarket front axle steering knuckles have...
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been machined with an incorrect taper during the manufacturing process on about 250 of the above vehicles, with approximately 80 of the axles sold by Mopar aftermarket. This condition can result in premature axle knuckle wear. The aftermarket front axle knuckles must be replaced with new axle knuckles for the left side and right side.
CHRYSLER (JEEP) SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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THIS TSB CONTAINS AN OWNER NOTIFICATION LETTER. SELECT DOCUMENT SEARCH BUTTON BELOW. STEERING DAMPER. THE STEERING DAMPER ON VEHICLES MAY DEGRADE RESULTING IN A LOSS OF STEERING SYSTEM DAMPING. A NEW STEERING DAMPER, MOUNTING BRACKET AND ATTACHING FASTENERS MUST BE INSTALLED. *PE
LEAK AT STEERING DAMPER DUE TO ORIENTATION OF DAMPER ROD TO VEHICLE.
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*KB UPDATED 07-19-07. *KB
Suspension
5 bulletinsThis bulletin involves replacing the Airbag Clockspring if the Airbag Warning Lamp Is
This bulletin involves replacing the Airbag Clockspring if the Airbag Warning Lamp Is
(X41)- Airbag Clockspring Assembley - 2007MY Jeep Wranglers (JK)
JEEP: WARRANTY PERTAINING TO THE ASSEMBLY OF THE AIRBAG CLOCKSPRING EXTENSION TO 10 YEARS OR 150,000 MILES.
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*PE
JEEP: THE AIRBAG WARNING LIGHT IS ILLUMINATED AND AIRBAG CLOCKSPRING NEED TO BE REPLACED.
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*PE
Lighting
3 bulletinsUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...
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industry awareness regarding the use of recycled or salvage parts.
EXTERIOR LAMP - LENS FOGGING.
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*NJ
Pre-Delivery & Maintenance
2 bulletinsVerify Reman part number availability.
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Order the "R" part number for all orders: Warranty, Mopar, customer pay and service contract. Order "68" part number for New unsold units only.
Verify Reman part number availability.
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Order the "R" part number for all orders: Warranty, Mopar, customer pay and service contract. Order "68" part number for New unsold units only.
HVAC & Climate
2 bulletinsACTUATOR - A/C AND HEATER
ACTUATOR - A/C AND HEATER
Air Bags & Safety
2 bulletinsRestraints Remove I-Sheet from packaging.
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Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
PASSENGER AIR BAG DEACTIVATION.
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*KB
Infotainment
2 bulletinsCHRYSLER\DODGE\JEEP SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.
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CUSTOMER SATISFACTION NOTIFICATION H11; RADIO SOFTWARE UPDATE. THIS NOTIFICATION APPLIES ONLY TO VEHICLES EQUIPPED WITH A MYGIG RADIO (SALES CODE RER WITH NAVIGATION SYSTEM OR REN WITHOUT NAVIGATION SYSTEM). CSC WAS RECEIVED. *PE
DVD SOFTWARE UPDATE MYGIG RADIO FOR MANY RADIO FUNCTIONAL ISSUES AND IMPROVEMENTS.
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*NJ
Transmission
1 bulletinTORQUE CONVERTER SHUDDER / SHIFT QUALITY IMPROVEMENTS / DTC P0732.
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*KB UPDATED 08-13-07. *KB UPDATED 01/09/08. *NJ UPDATED 3/7/08. *NJ