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2005 Jeep Wrangler TSBs

51 Technical Service Bulletins across 11 categories

Other

12 bulletins
11010205

Plate - Planetary

10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10175743

Disinfectant Solution Recommended for COVID-19

10169249

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10129008

82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states ...

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(Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~

10068597

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10064540

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10064539

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10064536

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10015053

HARD TOP REAR WIPER BLADE CONTACTS CGMSL HOUSING.

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*EH

Engine

10 bulletins
10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223602

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications.

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An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

10223599

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications.

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To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

10221097

Transmission Kit with Torque Converter 1.

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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

10220840

Transmission Kit with Torque Converter 1.

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All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.

10191460

Valve Body. These may cause over drive cycling.

10121927

NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar...

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(M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

10016753

RAPID RESPONSE TRANSMITTAL SERVICE ACTION #05-008A.

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TURBO ENGINE BENT VALVE OR VALVES. *TT

10013784

THE OIL PUMP DRIVE GEAR ON ABOUT 16,000 OF THE ABOVE VEHICLE MAY WEAR OUT PREMATURELY AND CAUSE ENGINE FAILURE DUE TO A LOSS OF OIL PRESSURE.

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*SC

10013774

CYLINDER HEAD BOLT RE-TORQUE PROCEDURE.

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GPOP - ISSUE REVIEW SYSTEM. *TT

Electrical

9 bulletins
10223525

Malfunction Indicator Lamp (MIL) Illumination.

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Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set

10217728

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10141243

Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.

10021684

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*KB

10016603

AIR CONDITIONING (A/C) COOLING COIL ODOR.

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*TT

10013731

POWERTRAIN CONTROL MODULE INITIALIZATION.

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*SC

10012330

OFF ROADING 4WD LOW RANGE AXLE LOCKERS MAY UNLOCK WHEN IGNITION KEY IS CYCLED.

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*EH

10005981

GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE.

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*TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT

Lighting

5 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10013708

MIL (MALFUNCTION INDICATOR LAMP) ILLUMINATION FOR DTC'S (DIAGNOSTIC TROUBLE CODES) P0750, P0755, P0760, P0765, P0846, P0871 OR P0841.

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2004-2005 JEEP CHEROKEE AND 2005 CHRYSLER 300/MAGNUM *SC

10011543

DRIVEABILITY IMPROVEMENTS OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P2074.

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FLASH. *TT

10010486

MALFUNCTION INDICATOR LAMP ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE P0339: FLASH.

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*TT THIS BULLETIN SUPERSEDES BULLETIN 18-035-04, DATED SEPTEMBER 1, 2004. *TT

Suspension

3 bulletins
10229877

Part Description: wheel hub cap Issue Description: This hubcap is installed directly to the wheel using screws; PN 00154236.

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This part is not currently listed in the catalog

10221045

Part Description: wheel hub cap Issue Description: This hubcap is installed directly to the wheel using screws; PN 00154236.

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This part is not currently listed in the catalog

10139875

Part Description: wheel hub cap Issue Description: This hubcap is installed directly to the wheel using screws; PN 00154236.

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This part is not currently listed in the catalog

Body & Paint

3 bulletins
10175510

DIPAP Requirements - Addition of Jeep Wrangler (JL/JK) and Jeep Gladiator (JT) Hard Top and Targa Top Panel Replacements - All Dealers (Rev.

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A)

10019535

PRIMARY DOOR WEATHERSTRIP WATER LEAK AT A-PILLAR BELT LINE.

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*TT

10006452

DIRT AND DEBRIS ACCUMULATION AT REAR MAIN SEAL.

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*TT

Pre-Delivery & Maintenance

2 bulletins
10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number.

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The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.

Software & Calibration

2 bulletins
10020935

FLASH 42RLE - IMPROVED HILL CLIMB CAPABILITY IN REVERSE OR DIAGNOSTIC TROUBLE CODES (DTC) P1713/P1776.

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*KB

10019525

FLASH: 42RLE - IMPROVED HILL CLIMB CAPABILITY IN REVERSE OR DTC'S P1713 / P1776.

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*TT

Steering

2 bulletins
10020334

STEERING SHIMMY. *TT

10011958

POWER STEERING FLUID CONTAMINATION.

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*TT

Transmission

2 bulletins
10016600

CORRECT SHIFT TOWER SEALER APPLICATION TO PREVENT RESTRICTION OF VENT.

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*TT

10012814

UPON UPSHIFTING THE 6-SPEED MANUAL TRANSMISSION INTO REVERSE, THE CUSTOMER MAY NOTICE THAT REVERSE GEAR MAY NOT REMAIN ENGAGED.

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*TT

Brakes

1 bulletin
10015800

INTERMITTENT 4WD LAMP ILLUMINATION OR MALFUNCTION INDICATOR LAMP DUE TO DIAGNOSTIC TROUBLE CODE P0573 - BRAKE SWITCH #1 CIRCUIT HIGH.

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*TT