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1996 Jeep Grand Cherokee TSBs

92 Technical Service Bulletins across 15 categories

Other

16 bulletins
618049

SUBJECT REGARDING WIRE SPLICE REPAIRS.

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*SB

615688

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS.

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*TT

612160

SUBJECT ON THE CHILD SEAT TETHER ANCHORS.

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*MJS

610635

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS.

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*TT

609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS.

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*TT

6088991

THIS BULLETIN INVOLVES OVERDRIVE UNAVAILABLE IN EXTREME COLD TEMPERATURES, BYPASS KIT INSTALLATION, INHIBITOR PROGRAMMING.

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*NLM

6088840

THIS BULLETIN INVOLVES SPEEDOMETER NEEDLE JUMP.

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*NLM

607963

INFORMATION ON CHILD SEAT TETHER ANCHORS.

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*TT

603102

SUBJECT ON MEMORY POWER SEAT TRAVEL RANGE.

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*YC

600763

SOME VEHICLES MAY EXPERIENCE BUCKING DURING WIDE OPEN THROTTLE (WOT) ACCELERATION.

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*YC

54373

OVERDRIVE UNAVAILABLE IN EXTREME COLD TEMPERATURES.

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*YC

10220409

Chrysler will offer owners an upgrade to the rear structure of the subject vehicles by the addition of a trailer hitch...

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to better manage the crash forces in low-speed impacts.

10220101

Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry...

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awareness regarding the use of aftermarket parts.

10220097

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

10189177

Chrysler will offer owners an upgrade to the rear structure of the subject vehicles by the addition of a trailer hitch...

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to better manage the crash forces in low-speed impacts.

10169245

Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to...

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structural repair parts usage.

Engine

13 bulletins
610005

EXPERIENCING SPARK KNOCK AND ENGINE OIL CONSUMPTION DUE TO INTAKE MANIFOLD PAN GASKET OIL LEAK.

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*TT

6089145

CONDITIONS ON OBD II MISFIRE MONITOR.

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*NLM

6088786

CONCERNS WITH ENGINE COOLANT USAGE.

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*NLM

607913

SUBJECT REGARDING SPARK KNOCK AND ENGINE OIL CONSUMPTION DUE TO INTAKE MANIFOLD PAN GASKET OIL LEAK.

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*TT

602322

SOME VEHICLES MAY EXHIBIT LIGHT SPARK KNOCK WITH A WARM ENGINE UNDER LOAD.

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*YC

601582

INFORMATION ON THE OBD II MISFIRE MONTIOR.

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*YC

54178

SUBJECT PERTAINING TO OBD II MISFIRE MONITOR.

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*YC

52963

VARIOUS CAR OWNER'S HAVE EXPRESSED INTEREST IN USING ENGINE COOLANTS MADE WITH PROPYLENE GLYCOL INSTEAD OF ETHYLENE GLYCOL.

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*YC

51270

ERRONEOUS MIL ILLUMINATION/DRIVEABILITY IMPROVEMENTS- DOWNSTREAM 02 SENSOR HEATER FAILURE- COLD ENGINE WARM UP...

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SAG/HESITATION- DRIVEAWAY SAG/HESITATION- SURGE AT CONSTANT SPEEDS WITH CRUISE CONTROL- SPARK KNOCK DURING MODERATE TO HEAVY LOAD AND/OR DEEP THROTTLE ACCELERATION- COLD TRANSMISSION DELAYED- MAP SENSOR VOLTAGE TOO LOW. *JD

46366

THE MEMORY SEAT FEATURE WHICH IS AVAILABLE AS AN OPTION FOR 1996, CONAINS A SOFT STOP PROTECTION FEATURE.

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THESE STOPS WILL BE SET WHEN THE SEAT COMES IN CONTACT WITH ANY OBJECT THAT INTERFERES WITH IT'S TRAVEL, STALLING THE MOTOR. THE STOPS WILL BE SET IN THE MEMORY OF THE MODULE, AND WILL LIMIT THE SEAT TRAVEL TO THE POINT THAT THE INTERFERENCE OCCURRED UNTIL THE STOP IS RESET. THERE ARE FIVE MOTORS WHICH OPERATE THE POWER SEATS. SOFT STOP CAN BE SET IN ANY DIRECTION FOR ALL FIVE MOTORS AND MORE THAN ONE STOP CAN BE SET IN SAME DIRECTION OF TRAVEL.

10220995

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...

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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

10191460

Valve Body. These may cause over drive cycling.

10139596

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual...

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valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement please order kit 68253161AA. Insulator only used on Auto-RWD transmission Note: The color of the insulator is not relevant for service.

Body & Paint

12 bulletins
6089092

CONCERNS WITH DOOR CHECK ROLLER REPAIR.

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*NLM

6089091

CUSTOMER MAY COMPLAI N OF DOOR TRIM PANEL VINYL OR PAINT PEELING.

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*NLM

6088826

CONCERNS WITH LIFTGATE AJAR SWITCH TERMINAL CORROSION.

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*NLM

6088801

INFORMATION REGARDING GARAGE DOOR OPENER.

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*NLM

600566

CONDITION WITH ROLLING CODE GARAGE DOOR OPENER.

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*YC

54402

CONDITION WITH DOOR TRIM PANEL VINYL OR PAINT PEELING.

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*YC

54393

SERVICE INFORMATION ON ROOF/SUN ROOF WATER LEAKS.

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*YC

52951

DISCUSSING ROLLING CODE TECHNOLOGY AND IT'S FEATURES ON GARAGE DOOR OPENERS.

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*YC

51953

ROOF/SUN ROOF LEAKS. *TW

51942

DIFFICULT TO CLEAN LIGHT COLORED "CHALKY" RESIDUE FROM PLASTIC BODY COMPONENTS THAT ARE MOLDED IN BLACK.

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*TW

51936

WIND NOISE AT THE SIDES OF THE WINDSHIELD.

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*TW

46364

THE HOOD SWITCH USED TO PROVIDE INPUT FOR THE HOOD AJAR WARNING INDICATOR IN THE VEHICLE INFORMATION CENTER AND FOR THE...

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VEHICLE THEFT ALARM HAS BEEN DELETED FROM PRODUCTION FOR 1996 VEHICLES BUILT AFTER AUGUST 29, 1995 (MDH 08-29-XX). DO NOT ATTEMPT IO INSTALL SWITCHES ON VEHICLES BUILT AFTER THAT DATE.

Electrical

10 bulletins
613419

INFORMATION REGARDING EXTENDED WARRANTY FOR REFRIGERANT LEAKS IN THE A/C EVAPORATOR COIL ON SUBJECT VEHICLES.

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*TT

603144

SUBJECT REGARDING IGNITION SYSTEM CROSS FIRE/ SECONDARY IGNITION WIRE INDUCTION.

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*AK

601583

SERVICE CAUTION ON POWERTRAIN CONTROL MODULE ( PCM ).

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*YC

600396

EXPERIENCING LONG CRANK TIME/SAGS/HESITATION OR SLOW RUN UP AFTER A COLD DIRVE-AWAY START WHICH IS CAUSED BY AN IGNITION...

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SWITCH TRIGGERED RESET OF THE POWER TRAIN CONTROL MODULE (PCM) WHICH CAUSED ADOPTIVE MEMORY LOSS IN PCM. *AK

51278

JTEC POWERTRAIN CONTROL MODULE WIRING HARNESS CONNECTOR REPAIR PACKAGES.

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*JD

51277

WARNING CHIME SOUNDS WHENEVER VEHICLE MOVES AFTER BODY CONTROLLER MODULE SERVICE WITH THE DRB III.

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*JD

46496

WHENEVER AN OIL PRESSURE SENSOR IS REPLACED, BE SURE TO CHECK THE POLARITY OF THE TERMINALS IN THE HARNESS CONNECTOR.

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INCORRECT POLARITY CAN LEAD TO PREMATURE FAILURE OF THE SENSOR. DISASSEMBLE THE CONNECTOR AND REVERSE THE WIRES.

10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test...

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equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.

10136886

New Safety Recall Advanced Communication ? N45062013 During recent discussions, the National Highway Traffic Safety...

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Administration (?NHTSA?) and Chrysler Group LLC (?Chrysler?) mutually identified an opportunity to incrementally improve the performance of 1993 through 1998 model year Jeep Grand Cherokee vehicles and 2002 through 2007 model year Jeep Liberty vehicles in certain low-speed impacts. Chrysler has decided to conduct a voluntary safety recall to respond to customer concerns about that assessment. Chrysler will offer owners an upgrade to the rear structure of the subject vehicles by the addition of a trailer hitch to better manage the crash forces in low-speed impacts. Chrysler intends to inspect the involved vehicles and if necessary, install a trailer hitch where appropriate, free of charge (parts and labor). The parts required for this program are currently not available. Chrysler is making all reasonable efforts to obtain the parts as quickly as possible. Chrysler will contact dealers when the parts and repair procedure becomes available. Dealers will be notified of the launch of this safety recall by way of established methods used in the past. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries on involved vehicles.

10020666

REPROGRAM PCM AND INSPECT CATALYTIC CONVERTER.

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*KB

Transmission

9 bulletins
635721

SUBJECT REGARDING REVISION IN DIAGNOSTIC PROCEDURES AND LABOR OPERATION TIMES FOR RE TRANSMISSIONS.

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*TT

621898

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4.

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*TT *MJ

6089000

INFORMATION ON TRANSMISSION COOLER REVERSE FLUSHING WITH COOLER BYPASS KIT INSTALLED.

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*NLM

6088979

THIS BULLETIN INVOLVES TRANSFER CASE SHIFTER NOISE.

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*NLM

604975

VEHICLES EXHIBITING BUZZ, WHINING, OR MOANING LIKE NOISE FROM COLD TRANSMISSION WHEN REVERSE GEAR IS SELECTED.

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*TT

602337

A THUMPING OR CREAKING NOISE MAY BE HEARD COMING FROM THE TRANSMISSION TUNNEL AREA ON ACCELERATION OR WHILE DRIVING OVER BUMPY ROADS.

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*YC

54377

A THUMPING OR BUMPING NOISE MAY BE HEARD COMING FROM THE TRANSMISSION TUNNEL AREA ON ACCELERATION OR WHILE DRIVING OVER BUMPY ROADS.

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*YC

46483

TRANSMISSION SHIFTING REQUIRES EXCESSIVE EFFORT.

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INSPECT THE PRNDL SCROLL FOR ANY SIGNS OF DAMAGE OR CONTACT W/ OTHER COMPONENTS UNDER THE CONSOLE. IF DAMAGE IS PRESENT, REPLACE THE PRNDL BEZEL W/ A REDESIGNED ASSEMBLY.

10003524

AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE.

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VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC

Pre-Delivery & Maintenance

9 bulletins
620066

SUBJECT REGARDING GENERIC SCAN TOOL (GST), PUBLICATION NO.

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81-170-00008 PROVIDED WITH THIS TECHNICAL SERVICE BULLETIN TO PROVIDE REFERENCE INFORMATION WHEN USING GENERIC SCAN TOOL ON OBDII VEHICLES. *TT

604705

INFORMATION REGARDING POWER DISTRIBUTION CENTER (PDC) SERVICE.

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*TT

602881

SUBJECT REGARDING I/M ( INSPECTION MAINTENANCE ) TESTING - OBD II "CARB" READINESS MONITOR INFORMATION.

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*YC

601254

SPECIFICATIONS AND SERVICE PROCEDURES USED IN THE CURRENT SERVICE MANUALS ARE BEING REVISED TO PROVIDE IMPROVED DIFFERENTIAL BEARING LIFE.

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*YC

46371

BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 08-16-95, DATED APR.

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14, 1995. IF THE VEHICLE OPERATOR **REPEATEDLY** PRESSES AND RELEASES THE SET BUTTON WITH THEIR FOOT OFF OF THE ACCELERATOR (A 'LIFT FOOT SET' TO BEGIN SPEED CONTROL OPERATION), THE VEHICLE MAY ACCELERATE AND EXCEED THE DESIRED SET SPEED BY UP TO 5 MPH (8 KM/H) AND THEN DECELERATE TO LESS THAN THE DESIRED SET SPEED BEFORE FINALLY ACHIEVING THE DESIRED SET SPEED.

10229910

Towing Capacity For Vehicles Modified With N45 Or N46 Trailer-Hitch Assembly This bulletin specifies the approved tow...

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rating for vehicles not equipped with trailer tow package that have received a trailer-hitch assembly as a result of the N45 or N46 Campaign.

10221079

Towing Capacity For Vehicles Modified With N45 Or N46 Trailer-Hitch Assembly This bulletin specifies the approved tow...

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rating for vehicles not equipped with trailer tow package that have received a trailer-hitch assembly as a result of the N45 or N46 Campaign.

10150552

Child Seat Tether Anchor Installation This bulletin describes procedures to install Child Seat Tether Anchors based on Customer Request.

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Retrofits are subject to part availability. Vehicles in the following list that are marked **** for the model year are no longer supported with OEM retrofit kits. NOTE: Dealers are encouraged to honor any customers? request for the installation of the Child Seat Tether Anchors and Dealer reimbursement will be made by FCA US LLC regardless of vehicle age or mileage. See the Warranty Policy and Procedure Manual and/or Warranty Bulletin D-08-33 for reimbursement detail.

10139909

Towing Capacity For Vehicles Modified With N45 Or N46 Trailer-Hitch Assembly This bulletin specifies the approved tow...

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rating for vehicles not equipped with trailer tow package that have received a trailer-hitch assembly as a result of the N45 or N46 Campaign.

Air Bags & Safety

6 bulletins
6092304

SUBJECT REGARDING NON-DEPLOYED AIRBAG HANDLING PROCEDURES.

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*TT

6089800

DAIMLERCHRYSLER CORPORATION IS NOW OFFERINB AIRBAG ON / OFF SWITCHES FOR SELECTED VEHICLES.

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*TT

6088834

INFORMATION REGARDING NHTSA AUTHORIZED AIRBAG DEACTIVATION FOR MEDICAL NECESSITY.

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*NLM

603153

SUBJECT REGARDING AIRBAG ON - OFF SWITCHES.

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*YC

602450

SUBJECT REGARDING THE AIRBAG ON-OFF SWITCHES.

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*YC

54423

AUTHORIZED AIRBAG DEACTIVATION FOR MEDICAL NECESSITY.

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*YC

Fuel System

4 bulletins
6089311

CONCERNS WITH A/C EVAPORATOR ODOR.

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*NLM

6088884

INFORMATION ON POOR DRIVABILITY WITH HIGH DI (DRIVABILITY INDEX) FUEL.

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*NLM

6088876

INFORMATION ON FUEL PUMP DIAGNOSIS.

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*NLM

601669

SUBJECT ON FUEL PRESSURE GAUGE ADAPTER USAGE.

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*YC

Infotainment

3 bulletins
600862

INFORMATION ON INSTALLATION OF RADIO TRANSMITTING EQUIPMENT.

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*AK

52990

COMPLAINTS MAY BE RECIEVED RELATED TO SPEAKER BUZZ AT REAR DOOR SPEAKERS.

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*YC

52544

REAR DOOR SPEAKER BUZZ.

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*TW

Software & Calibration

2 bulletins
634272

FLASH PROGRAMMING FAILURE RECOVERY.

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*SLC

603635

SUBJECT ON FLASH PROGRAMMING FAILURE RECOVERY.

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*YC

Suspension

2 bulletins
620059

SUBJECT REGARDING AIRBAG / CLOCK SPRING SERVICE FOR VARIOUS MODELS INCLUDING 2002 MODEL YEAR JEEP LIBERTY.

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*TT

607616

THIS BULLETIN PERTAINS TO FRONT END ALIGNMENT - ADJUSTABLE / OFFSET BALL JOINTS.

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*TT

HVAC & Climate

2 bulletins
600889

SERVICE MANUAL PROCEDURES TO SERVICE THE HEATER A/C HOUSING.

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*YC

600490

A REVISED COWL PLENUM SCREEN HAS BEEN RELEASED WHICH CONTAINS A FINE MESH SCREEN TO MINIMIZE DEBRIS FROM ENTERING THE HEATER A/C HOUSING.

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*YC

Lighting

2 bulletins
10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

10169247

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair...

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industry awareness regarding the use of recycled or salvage parts.

Tires & Wheels

1 bulletin
6089038

INFORMATION ON TIRE AND WHEEL RUNOUT.

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*NLM

Steering

1 bulletin
602586

SOME CUSTOMERS MAY EXPERIENCE AN INTERMITTENT CONDITION WHERE THE RADIO STATION OR CD TRACK COULD CHANGE WHEN THE...

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STEERING WHEEL MOUNTED VOLUME SWITCH IS ACTIVATED. *YC