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1999 Isuzu Rodeo TSBs

52 Technical Service Bulletins across 12 categories

Brakes

11 bulletins
627039

TECHNICAL SERVICE INFORMATION REGARDING THE ELECTRONIC HYDRAULIC CONTROL UNIT (ABS PUMP RUNS).

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*TT

621373

SUBJECT REGARDING DRUM BRAKE ADJUSTMENT PROCEDURE.

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*TT

612588

SOME VEHICLES MAY EXHIBIT ONE OR MORE ABS DIAGNOSTIC TROUBLE CODES SUCH AS: REAR SPEED SENSOR OPEN OR SHORTED; SPEED...

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SENSOR MISSING; WHEEL SPEED INPUT ABNORMALITY. *TT

6088702

SUBJECT REGARDING 2WD REAR DRUM BRAKE ADJUSTMENT PROCEDURE.

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*TT

604564

A CONDITION MAY EXIST WHERE EVIDENCE OF LEAKING DIFFERENTIAL LUBRICANT ON THE EXTERIOR SURFACE OF THE REAR AXLE HOUSING, AND REAR BRAKE DUST SHIELD.

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*TT

603034

INFORMATION ON THE ACCELERATOR PEDAL PAD REPLACEMENT SERVICE CAMPAIGN.

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*YC

10022539

REAR BRAKE ROTORS. *KB

10002164

ABS (ANTI-LOCKING BRAKE) SYSTEM, COIL INTEGRATED MODULE REPLACEMENT PHASE 3 ANNOUNCEMENT.

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*TT

10002163

ABS (ANTI-LOCKING BRAKE) SYSTEM, COIL INTEGRATED MODULE REPLACEMENT SAFETY IMPROVEMENT CAMPAIGN 02I-002 PHASE 3 OF A 4 PHASE RELEASE.

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*TT

10001777

ABS (ANTI-LOCK BRAKE SYSTEM), COIL INTEGRATED MODULE REPLACEMENT SAFETY IMPROVEMENT CAMPAIGN.

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*TT

10001768

ABS (ANTI-LOCK BRAKE SYSTEM), COIL INTEGRATED MODULE REPLACEMENT SAFETY IMPROVEMENT CAMPAIGN.

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*TT

Engine

9 bulletins
621368

SUBJECT REGARDING HEC ENGINE TIMING BELT SCRAPPING.

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*TT

621343

SUBJECT REGARDING P0337 CRANKSHAFT POSITION SENSOR CIRCUIT LOW INPUT CORRECTION.

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*TT

615683

SOME VEHICLES THAT HAVE RECENTLY HAD THE ENGINE REPLACED WITH A LONG BLOCK WILL SET CODE P1336 FOR TOOTH ERROR CORRECTION.

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*TT

614139

THIS INFORMATION BULLETIN OUTLINES THE PROPER STEPS TO INDEX THE CAMSHAFTS WITH THE CRANKSHAFT FOR VEHICLES EQUIPPED...

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WITH DIRECT ATTACK DOHC 3.2L / 3.5L V6 ENGINE. IN THE EVENT THAT CAMSHAFT TIMING HAS BEEN DISRUPTED, DUE TO TIMING BELT BREAKAGE OR CAMSHAFTS / CRANKSHAFT BEING ROTATED WITHOUT A TIMING BELT, THIS IS IMPORTANT PRIOR TO TIMING BELT INSTALLATION. *TT

614137

ON SUV VEHICLES WITH AUTOMATIC TRANSMISSIONS, SOME REMOTE STARTER INSTALLATIONS MAY CAUSE THE MALFUNCTION INDICATOR LIGHT TO SET AND STORE P0705.

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AMERICAN ISUZU MOTORS DOES NOT SELL REMOTE STARTER KITS AND DOES NOT RECOMMEND ANY PARTICULAR INSTALLATION. *TT

612596

ON SOME VEHICLES WITHIN VIN Y4300787 / 74400051, THE ENGINE MOUNTS MAY NOT ISOLAT ENGINE VIBRATION.

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*TT

612584

EXPERIENCING INTERMITTENT ROUGH IDLE AND / OR THE MALFUNCTION INDICATOR LAMP IS ON WITH DIAGNOSTIC TROUBLE CODES P0171, P0174, OR P1171.

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*TT

610548

SOME OWERNS MAY COMMENT ON ERRATIC / UNSTABLE IDLE AT START-UP.

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*TT

10001772

THROTTLE BODY MOUNTING BOLT TORQUE SPECIFICATIONS.

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*TT

Transmission

6 bulletins
621394

SOME V6 MODELS WITH TRANSMISSION SERIAL NUMBERS 4754596 - 5831756 MAY EXPERIENCE LEAKAGE IN THE AREA OF OVERFILL PLUG AND OIL DRAIN PLUG.

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*TT

612581

CERTAIN VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSION (SERIAL NUMBER 5504006 - 5570892) MAY EXHIBIT THE MALFUNCTION...

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INDICATOR LAMP ON AND TECH-II INDICATES THE PRESENCE OF TORQUE CONVERTER (DIAGNOSTIC TROUBLE CODE 1870) ON. *TT

10112600

This Preliminary Information communication provides information to the technician with the axel setup information from American Axle Manufacturing.

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Technician should be advised that the maximum pinion shim to be used or stacked behind the pinion is 0.050?, and the minimum pinion shim is 0.020? for an 8.6 axle. The range for available pinion depth shims for the 10.5? axle is 0.006? to 0.024?. When setting the backlash it should be set between 0.003? to 0.005? on a new ring and pinion for any American Axle Manufacturing application. The ring and pinion can be reused or adjusted if the mileage is less than 500 miles, if not used for towing. Technician should be advised that a ?roller coaster? or ?hourglass? pattern on the bearings may be normal up to 10,000 miles and possibly longer. With a mis-machined housing you may get a heel pattern on both sides of the gear teeth at build up can generally be corrected with backlash adjustments. When setting up an 8.6? axle with a 5 cut gear set is to use a 0.035? pinion shim and set backlash to 0.004?. When using the newer 2 cut gear set also use a 0.035? pinion shim and still set backlash to 0.004?. To set the gear pattern use backlash to adjust the pattern heel to toe. Use the pinion shim to adjust the height of the pattern. The proper drive pinion bearing pre-load is from 15 - 30 inch pounds with new bearings. The total torque to turn after the differential case is installed should increase 5 - 10 inch pounds at the pinion. A new pinion nut must be used whenever the old one is removed. The axle shaft end play specification is 0.012? per side and the radial specification is 0.002? - 0.003?. Technician should be advised that synthetic lube can be used in all new American Axle Manufacturing axle assemblies. The new pinion seal for the 8.6? axle assembly is a two piece design.

10015817

SHIFT LOCK SOLENOID REMOVAL AND REPLACEMENT PROCEDURES.

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*TT 2002-2004 ISUZU AXIOM (UP), 198-2004 RODEO (UE) AND 1998-2004 RODEO SPORT. UPDATE *SC

10001770

TRANSMISSION INDICATOR LIGHT MAY BE ON AND DIAGNOSTIC TROUBLE CODE P1870 IS SET IN THE POWERTRAIN CONTROL MODULE (PCM).

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*TT

10000816

TRANSMISSION INDICATOR LIGHT MAY BE ON AND DIAGNOSTIC TROUBLE CODE P1870 IS SET IN THE PCM (POWERTRAIN CONTROL MODULE).

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*TT

Other

5 bulletins
633944

REPLACEMENT ODOMETER PROGRAMING.

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*JG

621364

SOME VEHICLES BUILT PRIOR TO VIN BREAKPOINT 14327313 MAY EXPERIENCE MUD FLAP INTERFERENCE CAUSING A RUBBING SOUND WHEN MAKING A TURN.

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*TT

606029

INFORMATION REGARDING THE AVAILABILITY OF THE CHILD SEAT TETHER ANCHOR KIT.

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*TT

10217001

The following is a list of the Isuzu-recommended Threebond product part numbers identified in the various Isuzu Workshop Manuals and bulletins.

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If a Threebond product is unavailable, we recommend that you utilize the chart below to find equivalent of similar products (when available) from Loctite and Permatex.

10002796

REAR BEVERAGE HOLDER SWING ARM LOOSE.

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*TT

Pre-Delivery & Maintenance

4 bulletins
633928

REAR STORAGE COMPARTMENT LID LOCK KNOB BROKEN.

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*JG

10218932

Isuzu Commercial Truck of America, Inc.

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(ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback. This bulletin was revised to add a Parts Warranty Form

10218927

Isuzu Commercial Truck of America, Inc.

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(ICTA) is providing the following procedural recommendations to improve dealer efficiency when submitting Parts Warranty claims. We strongly recommend dealers follow these procedures in order to avoid delays in Parts Warranty claim payments and/or claim chargeback.

10217004

The Isuzu Commercial Truck of America (ICTA) Service Technical Assistance Center (TAC) provides diagnostic support to...

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Isuzu dealer technicians repairing Isuzu vehicles in and out of vehicle warranty. A TAC case number will be issued solely for information tracking purposes and future contact reference.

Tires & Wheels

4 bulletins
614127

SOME VEHICLES BUILT PRIOR TO VIN BREAKPIONT Y4329627 MAY DEMONSTRATE A REAR WHEEL VIBRATION AT HIGHWAY SPEEDS.

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*TT

613415

SUBJECT REGARDING ALIGNMENT SPECIFICATION CHANGE.

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*TT

606147

INFORMATION ON TIRE PRESSURE - WORKSHOP MANUAL REVISIONS.

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*TT

10002801

TERMINATION OF TIRE REPLACEMENT PROGRAM.

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*TT

Steering

3 bulletins
621351

SOME VEHICLES BUILT PRIOR TO VIN BREAKPOINT 14330722 EQUIPPED WITH OEM P215 / 235 15 INCH AND P225 / 245 16 INCH TIRES...

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MAY EXHIBIT A STEERING WHEEL VIBRATION / SHIMMY (NIBBLE) OR BODY VIBRATION THROUGH THE STEERING WHEEL OR FLOORBOARD RESPECTIVELY ON SMOOTH ROAD SURFACE. *TT

621348

INFORMATION REGARDING SECTOR SHAFT ALIGNMENT ON THE STEERING RACK ASSEMBLY.

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*TT

614144

SOME OWNERS OF VEHICLES WITHIN VIN 8X4351792 MAY EXHIBIT STEERING WHEEL VIBRATION OR SHIMMY DURING VEHICLE OPERATION AT MEDIUM TO HIGH SPEED.

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A STEERING NIBBLE MAY BE FELT IN THE STEERING WHEEL WHEN DRIVING ON SMOOTH ROADS AT HIGHWAY SPEEDS. A NIBBLE MAY BE DEFINED AS SLIGHT ROTATIONAL MOVEMENT IN THE STEERING WHEEL. *TT

Body & Paint

3 bulletins
614149

SOME VEHICLES MAY DEMONSTRATE A BODY VIBRATION AT HIGHWAY SPEEDS.

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*TT

612580

SOME OWNERS MAY COMMENT ON WINDSHIELD WASHER FLUID LEAK.

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*TT

610547

SOME VEHICLES MAY DEMONSTRATE A BODY VIBRATION AT HIGHWAY SPEEDS.

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*TT

Electrical

2 bulletins
615682

SOME VEHICLES MAY RANDOMLY SET A PCM CODE P0502 IN A DECELERATION MODE USUALLY WITH 0% THROTTLE.

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THE MALFUNCTION INDICATOR LIGHT WILL ONLY SET AFTER THE FAULT HAS BEEN DETECTED FOR TWO CONSECUTIVE KEY CYCLES. *TT

615678

THIS BULLETIN PROVIDES INFORMATION ON THE P1640 AND P1650 OUTPUT DRIVE CODES WHICH REFER TO OUTPUT DRIVER CIRCUIT CONDITIONS RELATED TO THE PCM.

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*TT

HVAC & Climate

2 bulletins
615675

INFORMATION BULLETIN REGARDING RODEO AND AMIGO / RODEO SPORT HVAC OPERATION UPDATE FOR VEHICLES WITH FACTORY INSTALLED AIR CONDITIONING ONLY.

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*TT

614135

SOME AFTERMARKET TINT INSTALLERS MAY SCRATCH THE HEATING ELEMENT (DEFROSTER LINES) OR ETCH THE GLASS (START OF THE BREAK...

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AREA) DURING INSTALLATION, FROM AFFIXING AFTERMARKET FILM TINT MATERIAL TO THE TAILGATE GLASS. *TT

Fuel System

2 bulletins
612593

SERVICE INFORMATION REGARDING ALL AFFECTED VEHICLES WITH THE P1441 EVAPORATIVE EMISSION CODE THAT HAS BEEN DIAGNOSED...

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WITH NO FAULT FOUND FROM THE APPROPRIATE FLOW CHART IN THE DRIVEABILITY AND EMISSIONS MANUAL. *TT

610549

A CONDITION MAY EXIST WHERE THE P1441 EVAPORATIVE EMISSION CODE.

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*TT

Infotainment

1 bulletin
10237146

This bulletin outlines the procedures for using the Alpine Exchange Program (the "Exchange Program").

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The Exchange Program must be used when any Alpine radio or other component covered by this bulletin is repaired under warranty and may also be used for radio and component repairs not covered under warranty. Contact Alpine directly for pricing and payment methods applicable to radio and component repairs not covered under warranty.