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2010 International Prostar TSBs

479 Technical Service Bulletins across 17 categories

Engine

113 bulletins
11032505

This document enables technicians to: 1.

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Accurately identify second generation MaxxForce medium duty engine control systems. 2. Understand the programming intricacies related to these systems. 3. Autonomously execute programming tasks without needing technical support.

11028361

New CARB Idle Reduction Change Request

11028359

Engine replacements for all International engines will need to follow this procedure.

11027309

In some geographic areas, ambient temperatures reaching below 40F (4C), including high levels of humidity, an operator...

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may experience engine stalling, low performance, and/or poor aftertreatment performance. This is caused by condensation accumulating and freezing within the Charge Air Cooler (CAC); affecting air flow into the engine. This article lists currently available winter front covers that can be installed on the front grille and bumper to reduce cold air flow to the engine compartment.

11026190

In some geographic areas, ambient temperatures reaching below 15F (-10 C), including high levels of humidity, an...

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operator may experience engine stalling, low performance, and or poor aftertreatment performance. This is caused by condensation accumulating and freezing within the Charge Air Cooler (CAC); affecting air flow into the engine. This article lists all the currently available winter front covers that can be installed on the front grille and bumper to reduce cold air flow to the engine compartment.

11021607

Title: Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure Applies...

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To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of Conformance and/or Clean Idle Sticker, Clean Truck Check

11019103

Title: How to Request a Horsepower Quote Applies To: All International and Cummins Electronic engines

11017821

Applies To: All Navistar Powered Trucks Requesting Engine Emission Label Replacement, Certificate of Conformance and/or...

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Clean Idle Sticker, Clean Truck Check

10251414

Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or...

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PSI engine.

10244926

Rebuilding Cylinder Heads on Certain MaxxForce 11/13, N13, and A26 engines; 2010 to present.

10243610

How to request a horsepower quote; all International and Cummins engines

10240193

Snap-On torque wrench requirement for all big bore engine connecting rod bolts; A26, MaxxForce 13, N13 engines

10237468

New air compressor incorporates an oil feed dowel O-ring.

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Only models equipped with 2010 and newer MaxxForce 11/13 engines, all N13, and A26 engines

10236042

New Air compressor Incorporates an oil feed dowel O-ring; only models built with MaxxForce 11/13, N13, or A26 Engines

10234021

Rebuilding cylinder heads on certain EPA 2010 MaxxForce 11/13, N13, and A26 Engines

10234000

Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI...

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engines or Cummins ISB engine with Allison transmissions

10232616

Rebuilding Cylinder Heads on Certain International MaxxForce 11/13 engines and all International N13 and A26 engines

10227461

Turbocharger oil supply tube retrofit; only models with 2010 emissions MaxxForce 11 and 13 engines and N13 engines

10209487

Calculating pulses per mile (speedometer setting); only models equipped with International engines

10208432

ECM Calibration for DPF Replacement; Applies to MaxxForce Engines

10206043

High Pressure Fuel Pump external leaks from weep hole.

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only trucks with 2010 MaxxForce 11/13L, all N13, or A26 engines

10201760

Oil leaks at the Bottom of the Oil Filter Module; Only International A26, N13, or 2010 and newer 11 and 13 engines

10201758

Engine Oil Capacities.

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All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines

10189751

A26, N13, and 2010 EPA MaxxForce 11 and 13 engine Auxiliary Programable Parameters

10185108

ECM Calibration for DPF Replacement; only trucks and busses built with 2007- 2009 MaxxForce DT/9/10.

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2010-2012 MaxxForce DT/9/10, 2007-2009 MaxxForce V8, 2008-2009 MaxxForce 11/13 engines

10177879

Cab Odor Service Plan Information; only models equipped with EPA 2010 or later MaxxForce 11 or MaxxForce 13 engines

10169849

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; Only sleeper cab models with feature code 16UZL

10168652

Stand Alone Real Time (SART) Module Diagnostics.

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Only 2010 and later models equipped with MaxxForce 11/13/15 engines or N13 with feature 0508051

10167633

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL

10167607

Ambient Air Temperature (AAT) senor faults; only models with 2010 EPA MaxxForce 11, 13 engines.

10165643

Oil Capacities; All Electronic International Engines 1994 - Present.

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Cummins ISB, ISM & ISX

10163415

2010 MaxxForce 15 Coolant Control Valve Retrofit; Only truck models built with 2010 MaxxForce 15 engine

10163393

2007 EPA MaxxForce 11/13 - DTC 1628 Lambda Sensor Temp above Maximum; Only truck models with 2007 EPA MaxxForce 11 and...

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13 engines

10156576

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure

10145715

Engine Oil Capacities All Electronic International Engines 1994 - Present.

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Cummins ISB, ISM & ISX

10143900

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure; only Navistar...

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Powered Trucks

10138783

ECM Recalibration to provide engine protection against an increase in engine RPM while vehicle is idling (only in a...

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parked state or if vehicle is not moving); Only models equipped with MaxxForce 13 engine. Retired

10136248

Disable Cummins Icon; Only models equipped with Cummins engine and with Icon installed.

10136240

Certain MaxxForce 13 engines may experience increase in engine RPM while idling (only while vehicle is parked or...

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stopped).

10131361

ECM recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not moving).

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Only with MaxxForce 13 engine. Retired

10131360

Fan Clutch Harness Routing Repair; only models with MaxxForce 11, 13 engines.

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Retired

10131359

Air Control Valve (ACV) Connector with Plugs Installed Backwards in Empty Connector Cavities; Only models with MaxxForce 11,13 engines.

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Retired

10131342

Aftertreatment Resource Center; All models equipped with EPA 2007 and newer engines

10131322

Parts Lists for Maxx Power and Espar Anti Idle Systems; only models with Feature Code 0016UZL

10131297

Remote Engine Speed Control Module (RESCM) Troubleshooting; Only trucks equipped with RESCM

10131246

Phosphate Conditioner Required When Replacing Radiators; only models with EPA 2009.5, 2009.75 and 2010 MaxxForce 11,...

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13, 15 engines

10131230

Disable Cummins Icon; Only models equipped with Cummins engine and with Icon installed.

10131221

Horizontal Aftertreatment Mounting Bolt Torque; only models equipped with MF 11/13 engines

10131203

On vehicles with the electronic jaw release system, the airlines at the isolation/vent valve may not be oriented...

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correctly to the valve ports at the time of assembly; only models built 20 February 2008 thru 29 July 2013 with feature code 0595BAW or 0595BAY.

10131091

In Chassis Cleaning Procedure for Cooling Package in All Models with MaxxForce 11, 13 Engines

10131073

MaxxForce 15L engine PayStar to ProStar Conversion

10131025

Remote Throttle Control Options for Vehicles with ESC?s or Body Controllers and International Engines

10131007

Ambient Air Temperature (AAT) Sensor Faults/Location/Diagnostics; Only equipped with Maxxforce 11, 13 engines

10131006

LUK/Ixetic Power Steering Pump Fittings; only Vehicles equipped with Maxxforce 11, 13 engines

10130987

No Idle HVAC Solution Parts Identification; only with feature 16UZL No Idle HVAC

10130980

Compressor Relay and Power Harness Upgrade; only with feature 16UZL No Idle HVAC

10130882

Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR Aftertreatment system...

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and N9, N10, N13, A26 or Cummins ISB, ISL, ISX engines built from January 2016

10130869

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL

10130818

The fire extinguishers may become clogged or require excessive force to activate.

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In certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. Only equipped with Kidde model FC5 and FC10 fire extinguishers identified by International part numbers 1696423C2 and 1696423C3 and installed post production at Navistar?s Truck Sales Processing Center (TSPC).

10129152

Engine Oil Capacities

10125384

Dash Cluster Lamp Operation, Functions and Regeneration Instructions, With International engines

10125375

LT EGR Core Removal and Insertion with MaxxForce 11, 13, and N13 engines

10125362

Retrofiting a Horton VMaster(Stratis) fan drive to Horton 2spd air operated fan drive on MaxxForce 13 and N13 engines

10125348

CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.

10125347

Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.

10117298

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL

10117293

Sleeper HVAC blower will not run on high with engine off; with Sleeper cab only

10117234

Symptom 3: NoIdle HVAC Inoperative

10117231

Front Blower Motor Runs Breifly At Initial Power Up

10117187

Retrofiting a Horton VMaster(Stratis) fan drive to Horton 2spd air operated fan drive on N13 or MaxxForce 13 engines

10117174

N13, MaxxForce 11, 13 engine Two Cylinder Air Compressor Testing

10117163

driveline. This article does not address other possible vibration issues, such as vibrations caused by the engine.

10117144

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL

10117138

Davco Fuel Filter Replacements Recommendation for Maxx Force 11 and 13, 2010 Engines

10115636

No Idle Curtains Missing Velcro; only models with feature 16UZL - No Idle HVAC

10115561

Symptom 5: NoIdle HVAC Blows Warm Air

10115560

Symptom 3: NoIdle HVAC Inoperative

10115559

Symptom 1: No Idle HVAC Cools but Operates Incorrectly

10115490

Symptom 5: No-Idle HVAC Blows Warm Air

10115489

Symptom 4: No-Idle HVAC Digital Display Inoperative

10115488

Symptom 3: No-Idle HVAC Inoperative

10115487

Symptom 2: No-Idle HVAC Fault Codes

10115486

No-Idle HVAC Operational Check - STARTING POINT

10115485

Symptom 1: No Idle HVAC Cools but Operates Incorrectly

10115481

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; equipped with Feature 16UZL

10115462

Charge Air Cooler Outlet Temperature Sensor Damaged; equipped with N13, MaxxForce 11, 13 engines

10115405

Retrofiting a Horton VMaster(Stratis) fan drive to Horton 2spd air operated fan drive on N13 or MaxxForce 13 engines

10115385

MaxxPower No Idle Battery-Powered A/C System Diagnostic Guide; models equipped with feature 16UZL

10096320

CHARGE AIR COOLER OUTLET TEMPERATURE SENSOR DAMAGED; EQUIPPED WITH N13, MAXXFORCE 11, 13 ENGINES

10094479

AIR COMPRESSOR RETROFIT FOR PROSTAR MODELS EQUIPPED WITH 2010 EPA AND NEWER MAXXFORCE 11 & 13 ENGINES AND FEATURE CODE...

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04SPL

10084044

MAXXPOWER NO IDLE BATTERY-POWERED A/C SYSTEM DIAGNOSTIC GUIDE; MODELS EQUIPPED WITH FEATURE 16UZL

10079781

IK1201326 - SERVICE PARTS DAMAGED NEW TURBOCHARGER OIL SUPPLY TUBE

10079761

PERFORMING RELATIVE COMPRESSION TEST AND MISFIRE TEST WITH CPA TOOL

10079760

IK1201253 - EXHAUST MANIFOLD SERVICE PROCEDURES

10079681

MISFIRE DIAGNOSTICS IBB; SPN132(X) - FMI 31

10058008

NAVISTAR: SOME NAVISTAR PROSTAR VEHICLES WITH THE CUMMINS ISX 15L ENGINES INSTALLED WERE BUILT WITH THE FRONT LEFT FRAME...

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CROSSMEMBER BOLT INSTALLED IN THE WRONG DIRECTION. *TA

10054723

IK: REPAIR INFORMATION REGARDING THE MISSING OR LOOSE BOLT ATTACHING HORTON STRATIS ANTI ROTATION BRACKET (ARB) TO ENGINE.

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MODEL PROSTAR, WORKSTAR, LONESTAR. NO YEARS LISTED. *PE UPDATED 6/27/2014 *JS UPDATED 11/7/14. *PE UPDATED 1/30/15. *PE

10054683

INTERNATIONAL: THERE ARE ISSUES OF MISSING COMPLETE ENGINE AIR SUPPLY LINE AND ALSO MISSING T FITTING WITH 1/4" AIR...

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LINE TO AFTERTREATMENT PURGE AIR VALVE. *PE UPDATED 08/04/2014 *JS

10054109

INTERNATIONAL: ON SOME TRUCKS, AN AUTO START STOP FEATURE CODE 0008TSJ, ALLOWS PRESET VALUES IN BODY CONTROLLER, THAT...

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ALLOW TRUCK TO START WHEN BATTERY VOLTAGE OR ENGINE OIL TEMPERATURE REACHES PRESET VALUE. MODEL PROSTAR. NO YEARS LISTED. *PE

10052777

NAVISTAR: SOME VEHICLES' LOW COOLANT LIGHT MAY ILLUMINATE OR MAY HAVE BEEN DEACTIVATED.

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THEREFORE; THE DEAERATION TANK SHOULD BE RE-ROUTED. THE ENGINE PARAMETERS SHOULD BE UPDATED. ALSO INCLUDED TRANSTAR 8600, WORKSTAR 7600, PAYSTAR 5500, 5600, AND 5900 SBA. START AND END DATE 9/1/2009- 7/16/2011 AND 7/17/2011- 11/17/2011. *JS

10052432

NAVISTAR: EMISSIONS RECALL ON CERTAIN TRUCKS THAT DO NOT MEET EMISSIONS REQUIREMENTS AND NEED INSTALLED AN UPDATED...

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ENGINE CONTROL MODULE (ECM) CALIBRATION TO BRING IT WITHIN SPECIFIED LIMITS OF CERTIFICATION. MODELS 2010-2013 PAYSTAR, PROSTAR, TRANSTAR, WORKSTAR WITH MAXXFORCE 11 ENGINES. *PE

10052016

IKNOW: 2010 MAXXFORCE 11/13 OIL FILTER CAP AND BYPASS VALVE ASSEMBLY.

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IF THE OIL FILTER CAP IS MISSING THE BYPASS VALVE REPLACE THE OIL FILTER CAP ASSEMBLY.VERIFY AT EVERY OIL CHANGE. *JS

10051877

NAVISTAR: BLOWER MOTOR ASSEMBLIES AND LINEAR POWER MODULE (LPM) UPDATES.

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ON SOME PROSTAR SLEEPER VEHICLES THE FRONT HVAC BLOWER MOTOR MAY FAIL TO START AFTER THE VEHICLE HAS SAT FOR A PERIOD OF TIME. *JS

10051645

NAVISTAR: WHILE IDLING IN PARK AND NOT MOVING, ENGINE'S RPM WOULD INCREASE AND TO REDUCE BACK PRESSURE SETPOINTS, THE...

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ENGINE ECM WOULD REQUIRE RECALIBRATION. MODELS 2009-2012 LONESTAR, PAYSTAR, PROSTAR, TRANSTAR, WORKSTAR. *PE

10043719

NAVISTAR: PROCEDURE IS PROVIDED REGARDING THE INSTALLATION OF GREASE IN EGR VALVE THAT WAS PRODUCED WITHOUT GREASE AND...

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MAY FAIL PREMATURELY, BY DRILLING SMALL HOLE IN EGR HOUSING. *PE

10041988

NAVISTAR: ENGINES ON CERTAIN VEHICLES HAVE AN IDLER GEAR STUD THAT WAS NITRATE COATED IMPROPERLY RESULTING IN PREMATURE WEAR OUT.

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*PE

10040737

NAVISTAR: THERE ARE AIR CONTROL VALVE TROUBLE CODES THAT CAN BE CAUSED BY CONNECTOR VIBRATION, LOOSE TERMINALS, OR TERMINAL FRETTING.

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*RM

10040349

NAVISTAR: SOFTWARE UPDATE INFORMATION FOR THE A/C AND BLOWER MOTOR.

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*RM

10040309

NAVISTAR: THERE ARE UPDATED CALIBRATIONS AND EMISSIONS LABELS FOR THE ENGINE.

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*RM

10040305

NAVISTAR: INFORMATION ON THE REPAIR OF THE INTAKE THROTTLE VALVE.

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*RM

10037497

NAVISTAR: SOME VEHICLES BUILT WITH THE 2010 MAXXFORCE ENGINE MAY EXPERIENCE AN INABILITY TO SERVICE THE VEHICLE DURING THE FIRST OIL CHANGE.

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THERE IS A PROCEDURE FOR CHANGING THE OIL FILTER AND CAP. *RM UPDATED 6/08/11. *PE

10030566

INTERNATIONAL: LOWER FRONT SHOCK MOUNT BENDING ON PROSTAR S MODELS (113) BBC W/ALL ENGINES AND PROSTAR MODELS (122) BBC W/CATERPILLAR C15 ENGINES.

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PROSTAR MODELS WITH CATERPILLAR C15 ENGINES WILL ONLY HAVE THE ISSUE ON THE RIGHT SIDE. NO MODEL YEARS LISTED. *PE UPDATED 4/6/11. *PE

10030247

INTERNATIONAL TRUCK: STARTER, ALTERNATOR AND ENGINE BLOCK GROUNDING.

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TO SIMPLIFY AND CLARIFY THE OPERATION OF IMPROVING STARTER FRAME GROUND; ENGINE BLOCK GROUND STUD; AND ALTERNATOR GROUND STUD. MODELS LONESTAR, PROSTAR, 8600 AND 7600 ONLY. NO MODEL YEARS LISTED. *PE

Other

88 bulletins
11035951

The new clusters in the post-2007 models store the mileage in memory.

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When replacing the cluster, follow these instructions to program the current vehicle mileage into the memory of the new cluster.

11026148

This document will guide the user through understanding Prop Shaft Codes and understanding the variations of prop codes.

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(Metric Prop codes start with the number a 4 and Non metric Prop codes start with a 2.)

11022310

Title: Driveline Information Center and Troubleshooting Procedures Applies To: All Vehicles

11021606

Title: Fan belt replacement guidelines for frayed edges Applies To: All Models

10246231

J1939 Data Link Source Address Information

10243595

Diagnosis of chassis wander complaints.

10241555

J1939 Data Link Source Address Information

10241554

J1939 Data Link Troubleshooting

10227455

J1939 Data link source address information

10222490

Pico Scope CCOS (Crankcase Separator Test)

10219330

PicoScope Test One Channel RCT

10219325

PicoScope Test Resistance and Ohmmeter

10219319

PicoScope Test for Datalink (CAN) Health Shorts & opens

10208431

J1939 Data Link Source Address Information

10204137

J1939 Data Link Troubleshooting

10181960

Cab Lean Concern

10179294

Driveline Information Center and Troubleshooting Procedures

10173025

Cleaning and Disinfecting Trucks and Buses

10172045

J1939 Data Link Troubleshooting

10167657

How To Get A Helios Capture; only 1939 and 1708 multiplexed buses and trucks

10166352

Wiper Troubleshooting

10166349

Offensive Odors Inside Cabin

10166346

Cab Ride Height Specifications and Adjustment Procedures

10162034

J1939 Data Link Source Address Information

10156324

Driveline Information Center and Troubleshooting Procedures

10156304

Hendrickson Assembly Instructions; Transverse Torque Rods

10153657

Programing New Key Fobs

10136287

Offensive Odors Inside Cabin

10136254

Dash Cluster Stuck in one mode

10136250

Auto Start Stop Troubleshooting; only models with feature code 0008TSJ Auto Start Stop

10136244

Bendix Wingman - unable to connect to ACB; only vehicles equipped with Bendix Wingman system

10131333

Peoplenet Information; Only models equipped with Peoplenet option

10131303

Wingman DTC Report; onle vehicles equipped with Bendix Wingman system

10131289

Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers

10131243

Ethylene Glycol Coolant Color Change to be Phased-In Approximately April 1, 2004

10131238

SPN 1590 FMI 19 Adaptive Cruise Control Code; only Models Equipped with Wingman Feature Codes 08TKW or 08TPL.

10131197

ESPAR AirTronic Low Run Time; only models with Feature Code 0016VTV

10131155

Low Temperature Radiator Diagnostics

10131079

Offensive Odors Inside Cabin

10130992

To Get A Helios Capture; All 1939 and 1708 multiplexed trucks only

10130991

J1939 Data Link Troubleshooting; Only Models with 250k Baud Data Link (Black 9 Pin Diagnostic Connector)

10130986

Sleeper Fan and Sleeper TEMP Switch Inoperative

10130950

J1939 Data Link Troubleshooting

10130883

NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.

10130846

Auto Start Stop Troubleshooting; only LT and ProStar with feature code 0008TSJ

10130823

Auto Start Stop Troubleshooting; only models with feature code 0008TSJ Auto Start Stop

10130822

J1939 Data Link Troubleshooting

10130809

Auto Start Stop Troubleshooting; only ProStar with feature code 0008TSJ

10130800

Troubleshooting Auto Start Stop; only on ProStar with feature code 0008TSJ

10130795

Retrieving Fault Codes Through the Cluster Doesn?t Work

10129185

Cooling System Flush Procedure

10129177

J1939 Data Link Source Address Information

10129176

J1939 Data Link Troubleshooting

10129171

Updating OnCommand Link with Accelerator

10129170

OnCommand EZ-Tech

10129151

Winter Front Usage

10129150

ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting

10129124

J1939 Data Link Troubleshooting

10125360

Active Faults During Load Shed

10125354

OnCommand EZTech

10125353

OnCommand EZ-Tech Download Center

10125336

Auto Start Stop Troubleshooting; only models with feature code 0008TSJ Auto Start Stop

10117257

Cluster Issues

10117249

1939 Data Link Troubleshooting

10117243

Collision Avoidance Wingman FLR-10 to FLR 20 Retrofit

10117232

ESPAR AirTronic Low Run Time.

10117229

Offensive Odors Inside Cabin

10115669

Offensive Odors Inside Cabin

10115644

Work Surface Latch Jammed - Replacement

10115639

Work Surface Rattle

10115638

Drawer Rattle

10115637

Sleeper Buzz, Squeak, Rattle

10115628

Rubbing Between Front and Rear Skirts on ProStar

10115623

ProStar Air Deflector Mounting Procedure (Rattling Noise from Air Deflector or Bulging Between Fasteners)

10115580

Seat Switch Operation, Testing, Diagnostics and Replacement

10115562

ESPAR D5 Hydronic Diagnostic Guide

10115558

ESPAR D5 Hydronic Diagnostic Guide

10115529

Vibration Troubleshooting

10115506

Fan Shaft Failure Diagnostics with feature code 12THX (Viscous Fan Drive)

10115419

ESPAR D5 Hydronic Diagnostic Guide

10115401

Active Faults During Load Shed

10115301

Fan Shaft Failure Diagnostics with feature code 12THX (Viscous Fan Drive)

10090605

RADIATOR INTERNAL RESTRICTION AND FLUSH PROCEDURE

10083735

TEMPERATURE RADIATOR DIAGNOSTICS

10079729

IK1201117 - OPEN CRANKCASE BREATHER

10052818

IKNOW: REPAIR PROCEDURES FOR COMPLAINTS OF FOUL ODORS IN THE CAB.

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APPLIES TO POST 2010 PROSTAR/TRANSTAR. *JS

10052393

IKNOW: ON SOME VEHICLES THE TURNING ANGLE MAY CAUSE A BENT OR BROKEN AXLE STOP BOLTS.

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*JS

10037956

NAVISTAR: COOLER FILTER CLEARANCE PROCEDURE.

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*RM

Body & Paint

55 bulletins
11010428

This article addresses chassis lean conditions on all chassis.

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This does not include any diagnostics for body leans such as a cab lean. Keep in mind that a chassis lean may cause or accentuate a cab lean. Filling out the printable form and using the notes in blue will help you to determine the source of the lean and identify the action and parts required to correct the lean.

10209484

Cab water leak troubleshooting tips; HX with steel cab only

10200831

Cab water leak troubleshooting tips

10198708

Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems

10167679

SkyRise Roof Replacement

10167661

Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10167629

Updating Body Controller Software

10166355

Hood-Mounted Mirror Reinforcement Kit.

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Retired

10166344

Mirror Repair Procedures and Replacement Parts Availability

10166297

Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10159386

Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar

10159381

The First Check to make when Troubleshooting any Body Controller or ESC Issue

10156582

Wind noise at upper side of cab door

10138821

Power Windows Stop Randomly

10138820

Headlight Operation and Troubleshooting; only Post 2007 Vehicles Built with a Body Controller

10138819

Body Controller Resource Center

10136293

Water entry into the cab / Adding Cowl tray seal; models built prior to 11/11/2013

10136286

SkyRise Roof Replacement

10136285

Mirror Repair Procedures and Replacement Parts Availability; only models with Lang Mekra Mirrors

10136251

Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10131395

Water leaks through Cab Cowl pass-through connections

10131374

Sleeper Side Sill/Underbody Cross-Member Weld Check and Repair

10131334

Power Windows randomly stop

10131304

Auto Start/Stop Feature, shut down Issue; only with Body Controller Feature 595BVG

10131301

Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10131278

Filterminder Air Restriction Gauge Improvement; only models with 0016HKC, FILTER MINDER UNDER HOOD W/SWITCH

10131148

Power Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10131090

Headlight Condensation or Frost; excludes sealed beam headlights such as on WorkStar, Paystar and 9900i)

10131078

Mirror Repair Procedures and Replacement Parts Availability

10130802

Body Controller/ESC Software Updates

10130794

City Horn Blows When Driver Shuts off Truck and Walks Away; only equipped with with ESC or Body Controller

10125382

Mirror Repair Procedures and Replacement Parts Availability

10117250

Wipers and Aftertreatment Lights Inop on Post 2007 Trucks with Body Controller

10117227

Mirror / Map Light / Visor LED Lighting Up when CB MIC is keyed

10117226

Mirror Repair Procedures and Replacement Parts Availability

10117093

The First Check to make when Troubleshooting any Body Controller or ESC Issue

10117079

Mirror / Map Light / Visor LED Lighting Up when CB MIC is keyed

10115668

Mirror / Map Light / Visor LED Lighting Up when CB MIC is Keyed

10115634

Push-in Trim Fasteners Popping out or Missing

10115631

ProStar Side Skirt Paint Mismatch

10115587

Headlight Condensation or Frost; excludes sealed beam headlights such as on WorkStar, Paystar and 9900i)

10115500

Windows Stop Randomly or are Inoperative, Power Door Locks are inoperative

10115446

Power Window Binding

10115445

Wind noise at upper side door

10097603

WIND NOISE AT UPPER SIDE DOOR

10097602

COWL TRAY SEAL; ONLY BUILT PRIOR TO 11/11/2013

10096375

MIRROR REPAIR PROCEDURES AND REPLACEMENT PARTS AVAILABILITY

10084267

WIND NOISE AT UPPER SIDE DOOR

10083718

POWER WINDOW BINDING

10052502

INTERNATIONAL: INFORMATION REGARDING ISSUE WITH POWER WINDOWS FAILING TO OPERATE PROPERLY OR POWER DOORS FAILING TO...

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LOCK OR WHEN WINDOW STOPS, BUTTON PRESSED AND WINDOW RESUMES OPERATION. MODELS TERRASTAR, DURASTAR, WORKSTAR, TRANSSTAR, PROSTAR AND LONESTAR. NO MODEL YEARS LISTED. *PE UPDATED 12/16/13. *PE UPDATED 12/18/13. *PE UPDATED 9/14/15 *CN

10052399

IKNOW: INSTALL KIT IN ORDER TO ALLEVIATE LOOSE, VIBRATING, OR RATTLING OF THE HOOD-MOUNTED MIRRORS.

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*JS

10049639

IKNOW: SLEEPER SIDE SILL/UNDERBODY CROSS-MEMBER WELD CHECK AND REPAIR.

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THE WELDS DESCRIBED HEREIN ARE NEITHER DURABILITY NOR SAFETY CRITICAL WELDS. *JS

10041996

NAVISTAR: ON CERTAIN TRUCKS, THE DOOR AND WINDOW LOCKS FAILS TO OPERATE PROPERLY.

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*PE UPDATED 5/9/12 *JS

10037214

NAVISTAR: THERE IS A REPAIR PROCEDURE FOR THE FIT OF THE RING SHROUD SEAL.

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*RM

10033148

INTERNATIONAL: FIXED VENT WINDOW 016HKR REPLACEMENT AND REBONDING INSTRUCTIONS.

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UNWANTED AIR, NOISE, OR WATER INTRUSTION. MODEL YEARS NOT LISTED. *PE

HVAC & Climate

50 bulletins
11021609

Title: A/C Refrigerant and Oil Capacities Applies To: All current models

10177096

A/C Refrigerant and Oil Capacities

10167632

Espar Heater Diagnostic Guide; only vehicles with feature code 16UZL, 16VTV (Airtronic D2 Heater, Hydronic D5 Heater)

10166353

Espar Heater Diagnostic Guide; only vehicles with feature code 16UZL, 16VTV (Airtronic D2 Heater, Hydronic D5 Heater)

10157956

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

10156311

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

10145721

A/C Refrigerant and Oil Capacities

10136295

Espar Heater Diagnostic Guide; only vehicles with feature code 16UZL, 16VTV (Airtronic D2 Heater, Hydronic D5 Heater)

10131376

Espar Heater Diagnostic Guide; only vehicles with feature code 16UZL, 16VTV (Airtronic D2 Heater, Hydronic D5 Heater)

10131375

Espar Heater; only models with Feature Code 16UZL

10131321

HVAC Diagnostic Information; only models 2010 and newer

10131320

Troubleshooting & Resetting HVAC Doors; only 2010 and later vehicles with feature code 0016WCT.

10131233

HVAC faults 520211 and 520465; only Models with Body Controllers

10131195

HVAC Diagnostic Information

10130985

Rear A/C Control Panel Inoperative

10130984

Rear A/C Blows Warm Air

10130983

Air Conditioning Diagnostics

10130982

Air Conditioning Control Head Diagnostics

10130981

HVAC Diagnostic Information

10125350

A/C Refrigerant and Oil Capacities

10125327

2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)

10125326

Grille/Bug Screen Rubbing Against A/C Condenser

10117299

2010 and later HVAC Diagnostic Information

10117292

Activate HVAC Front Blower Message In Dash Message center; with Sleeper cab only

10117233

2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)

10117181

HVAC faults 520211 and 520465

10117143

Vehicle Air Conditioning Diagnostics (Start Here)

10117142

HVAC Diagnostic Information

10115635

Sleeper Curtain Getting Sucked into HVAC Duct

10115484

2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)

10115482

HVAC Diagnostic Information

10115448

2010 and Newer Vehicle Air Conditioning Diagnostics (Start Here)

10115388

Vehicle Air Conditioning Diagnostics (Start Here)

10115387

Air Conditioning Mechanical Pressures Diagnostics

10115364

Coolant odor in cab with rear HVAC; equipped with Feature 0595BJN or 0595BWZ

10097610

VEHICLE AIR CONDITIONING DIAGNOSTICS

10097609

AIR CONDITIONG CONTROL HEAD DIAGNOSTICS

10097608

AIR CONDITIONING MECHANICAL PRESSURES DIAGNOSTICS

10097296

BODY CONTROLLER SOFTWARE REVISION 231 HVAC IMPROVEMENTS; POST 2007 MODELS ONLY

10096810

ESPAR HEATER DIAGNOSTIC GUIDE

10096380

2010 AND NEWER VEHICLE AIR CONDITIONING DIAGNOSTICS (START HERE)

10096379

AIR CONDITIONING MECHANICAL PRESSURES DIAGNOSTICS

10096283

AIR PRESSURE GAUGES AND A/C PRESSURE TRANSDUCER TROUBLESHOOTING

10084272

HVAC DIAGNOSTIC INFORMATION

10043572

HVAC SYSTEM COMPRESSOR AND DISCHARGE HOSE FAILURE DIAGNOSTICS AND REPAIR PROCEDURES.

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NAVISTAR. *KB

10041397

NAVISTAR: TROUBLESHOOTING FOR INTERMITTENT OR NO FRONT BLOWER OPERATION.

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*RM

10040370

NAVISTAR SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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HEATER AND RETURN LINE INSTALLATION INFORMATION. *RM

10040369

NAVISTAR: THER MAY BE LOW COOLANT FLOW THROUGH THE HEATER SYSTEM.

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*RM

10037265

NAVISTAR SERVICE BULLETIN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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ON CERTAIN PROSTAR AND LONESTAR MODEL TRUCKS THERE IS A FIELD CAMPAIGN TO INSPECT AND REPAIR CERTAIN AIR CONDITIONING COMPONENTS. *RM

10032124

INTERNATIONAL TRUCK: INTERMITTENT OR NO FRONT BLOWER OPERATION.

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OUTLINES THE PROCESS FOR TROUBLESHOOTING THE FRONT BLOWER ON PROSTAR, LONESTAR, DURASTAR, TRANSTAR, AND WORKSTAR MODELS. NO MODEL YEARS LISTED. *PE

Electrical

46 bulletins
11027312

This document provides: Steps to take when switch pack programming fails, or when switch pack disappears after body...

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control module update Sample scenarios Additional information to assist readers in understanding DLB switch pack programming

10253970

This document details the procedure that must be followed to ensure proper alternator troubleshooting.

10253960

This document covers battery diagnostics, maintenance and storage requirement.

10243596

General Wheel Speed Sensor Troubleshooting

10219328

PicoScope Wheel Speed Sensor Test

10219314

PicoScope Test - Battery Loss of Charge - Parasitic Draw Test

10219307

PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics

10199915

General wheel speed sensor troubleshooting

10166299

Auxiliary Battery Box - Cover Difficult to Remove; only models with Feature Code 0008XGG (auxilary battery box)

10157958

Build to VIN Wiring Harnesses

10156570

ProStar Electrical System Load Shed Feature 08XEV

10156313

Build to VIN Wiring Harnesses

10156305

Tool Instruction - BCM Programming Harness

10154120

ProStar Electrical System Load Shed Feature 08XEV

10131336

Circuit diagram for ProStar/LoneStar Fifth wheel; link to missing diagram.

10131285

DM harness inspection; Only with Steering Column feature code 05710

10131282

Parasitic Battery Load and Predelivery Storage Recommendations

10131226

Battery Drain ( Parasitic Drain) with Sleeper Refrigerator; only models with optional refrigerator

10131145

Ambient Air Temperature (AAT) Sensor Faults/Location/Diagnostics

10131141

Remote Power Module (RPM) Troubleshooting

10131140

How to Add Lift Gate Battery Protection; only models equipped with Electronic System Controller (ESC) or Body Controller...

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(BC).

10131139

Location of 1000 OHM Resistor In the HVAC Wiring

10130884

HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM

10115585

Auxiliary Battery Box Cover Difficult to Remove; Only vehicles with Feature Code 0008XGG (auxilary battery box)

10115582

Ambient Air Temperature (AAT) Sensor Faults/Location/Diagnostics

10115501

Build to VIN Wiring Harnesses

10115483

Air Conditioning Electrical Diagnostics

10115447

Air Conditioning Electrical Diagnostics

10115386

Air Conditioning Electrical Diagnostics

10097607

AIR CONDITIONING ELECTRICAL DIAGNOSTICS

10097308

BATTERY DISCHARGE DURING EXTENDED STORAGE; PROSTAR EQUIPPED WITH FEATURE 0008WEN

10057965

NAVISTAR: VARIOUS TYPES OF VEHICLES INCLUDING LONESTAR, PROSTAR, 8600, AND 7600 VEHICLES WILL NEED AN OPERATION TO IMPROVE THE CAB CIRCUIT GROUNDS.

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7/17/15 *TA

10054027

INTERNATIONAL: THERE ARE CODE FAULTS, CAUSED BY LOAD SHEDDING, LOADED IN OTHER MODULES AND UNIT GOES INTO LOAD SHED AND...

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FAILS TO HAVE POWER IN SWITCHES. MODEL PROSTAR, LONESTAR. NO YEARS LISTED. *PE

10052636

IKNOW: THE BATTERY CUBE FUSE STUD TERMINAL WITH THE ALTERNATIVE PART NEEDS TO BE REPLACED.

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SOME VEHICLES MAY EXPERIENCE A SHORTED FUSE BECAUSE THE INSTALLATION WAS IMPROPER. MODELS INCLUDE ALL PROSTARS (PRIOR TO SCR RELEASE) *JS

10049002

INTERNATIONAL: PROCEDURE IS PROVIDED REGARDING THE POP UP OF THE BATTERY HOLD DOWN AND TO INSTALL NEW MOVABLE HOLD DOWN...

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WITH J-BOLT MOUNTING LOWER ON BATTERY. MODEL 2010-2011 PROSTAR. *PE

10046580

INTERNATIONAL (NAVISTAR): THE CRUISE CONTROL WIRES, FROM SWITCHES, ARE MOMENTARILY SHORTED OUT WHEN TURNING OFF DUE TO...

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STEERING COLUMN HARNESS RUBBING, REQUIRING A RESET EACH TIME. MODEL PROSTAR. NO MODEL YEARS LISTED. *PE UPDATED 1/8/13. *PE

10045802

INTERNATIONAL: INFORMATION PROVIDED REGARDING THE RE-ROUTING OF ALTERNATOR WIRING TO PREVENT RUB POINTS.

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MODELS PAYSTAR, TRANSTAR, PROSTAR. MODEL YEARS 2009-2011. *PE

10045781

INTERNATIONAL: SPRING HANGER SHACKLE BOLT MAY HAVE BATTERY CABLES ROUTED TOO CLOSE FOR LEFT SIDED BATTERY BOX OR 8600...

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LSM BOC BATTERY BOX FOR EXCOBEDO BUILT PROSTAR 113. NO MODEL YEARS LISTED. *PE

10045780

INTERNATIONAL: BATTERY CABLES ROUTED TOO CLOSE TO SPRING HANGER SHACKLE BOLT FOR LEFT-SIDED BATTERY BOX OR 8600 BOC BATTERY BOX.

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MODEL PRO-STAR113 GARLAND BUILT. NO MODEL YEARS LISTED. *PE

10043568

INCORRECT 5AMP FUSE AT LOCATION F11-D ON WABCO 6 SENSOR 6 MODULATER.

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*KB

10043554

NAVISTAR: HVAC FRONT INSIDE MODULE DRAIN REPAIR.

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*KB

10041995

NAVISTAR: NEED TO REMOUNT OR REALIGN THE AIR SUSPENSION PRESSURE SENSOR HORIZONTAL AND NOT VERTICAL.

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*PE UPDATED 4/9/12. *JS

10040743

NAVISTAR: THERE IS UPDATED ECM SOFTWARE.

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*RM

10037264

NAVISTAR SERVICE CAMPAIGN: SEE DOCUMENT MANUFACTURER DID NOT INSTALL JUMP START STUDS AND ASSOCIATED BATTERY CABLES.

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*RM

10036730

NAVISTAR: THE FAN IS RUNNING ALL THE TIME AND VEHICLE IS BUILT WITH 0012TKT BORG WARNER COOL LOGIC FAN.

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OPEN UP CUMMINS INSITE AND PROGRAM ECM FAN TYPE TO ELECTRONIC VARIABLE SPEED WITHOUT SPEED SENSOR. *PE NO MODEL YEARS LISTED. *PE

10033554

NAVISTAR: CUMMINS AIR TEMPERATURE SENSOR LOCATED REAR OF VEHICLE, INSTEAD OF FRONT, ON SOME MODELS.

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THIS CAN BE MISTAKEN FOR A GROUND CONNECTOR. DO NOT BOLT THIS SENSOR TO GROUND. SHOULD REMAIN STRAPPED TO HARNESS. *PE

Transmission

20 bulletins
11019106

Title: Steering Gear Seal Repair Guidelines Applies To: Steering gears

10204139

Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps

10166302

Hydraulic Clutch Adjustment for ProStar + Vehicles; only Vehicles with Hydraulic Clutch

10156839

Tech Tip to aid technicians in the efficient removal and installation of a TC10 transmission

10131341

Hydraulic Clutch Adjustment for ProStar + Vehicles; only Vehicles with Hydraulic Clutch

10131231

Manual Mode Button on the Eaton Shift Console is flashing with No Active Codes in the TCM.

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With Active Code 3655, 3654 or 3656 in the Body Controller; only models with Eaton Ultra and Auto Shift Transmissions

10131113

Roll Pins Backing Out of Bell Crank; Only with manual transmission

10131111

Transmission Keeps Shifting and Display Keeps Flashing After Ignition is Turned Off; only with Freedom Line Transmission

10131107

New Synthetic Oil for Eaton and Spicer Transmissions; only with Eaton or Spicer transmissions

10117189

Eaton Clutch Information

10115593

Eaton Clutch Information

10115592

Clutch Linkage Rattle

10115534

Hard to Crank Condition with Hydraulic Clutch Linkage and Solo Clutch

10054106

INTERNATIONAL: TRUCK HARD TO CRANK DUE TO CLUTCH BEARING CONTACTING CLUTCH BRAKE PRIOR TO CLUTCH RELEASE PEDAL PASSING...

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MAGNETIC CLUTCH SAFETY SWITCH, ON SOME TRUCKS, CLOSING SWITCH ALLOWING TRUCK TO CRANK. MODEL PROSTAR, LONESTAR. *PE UPDATED 02/11/2014 *JS UPDATED 08/04/2014 *JS

10054087

NAVISTAR: STEERING WHEEL WILL NOT HAVE SHIFT CONTROLS DUE TO PHOENIX SHIFTER BEING PROGRAMMED TO LOOK FOR STEERING...

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WHEEL MOUNTED SHIFT CONTROLS AND IF AN ERROR IS DETECTED, A FAULT WILL BE SET. MODEL PROSTAR. *PE UPDATED 9/14/15 *CN

10049499

NAVISTAR: FAN CLUTCH HARNESS ROUTING REPAIR.

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THE FAN CLUTCH HARNESS CAN RUB ON THE FAN WIRING HARNESS BRACKET AND CAUSE INTERMITTENT FAULT CODES. SOME OF THE SYMPTOMS CAN INCLUDE LOW POWER, ERRATIC FAN ENGAGEMENT, NO FAN ENGAGEMENT, OR A VREF 4 DTC CODE. THIS REPAIR WILL REQUIRE REROUTING THE HARNESS, INSPECTING THE HARNESS FOR ABRASION, AND REPAIRING THE HARNESS, IF REQUIRED. *JS

10044440

INTERNATIONAL: ON CERTAIN HEAVY DUTY TRUCKS, AN ISSUE WITH UP SHIFT AND DOWN SHIFT MANUAL MODE BUTTONS, THE SHIFT...

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CONSOLE IS FLASHING WITH NO CODES, FOR THE STEERING WHEEL SWITCH ON RIGHT HAND SIDE. *PE UPDATED 02/07/2014 *JS

10043464

INTERNATIONAL: INFORMATION IS BEING PROVIDED REGARDING THE PROCEDURES FOR THE ADJUSTMENT OF INTERNAL AND EXTERNAL HYDRAULIC CLUTCH ON SOME TRUCKS.

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NO MODEL YEARS LISTED. *PE UPDATED 12/16/13. *PE

10043127

NAVISTAR: CERTAIN TRUCKS MAY ALLOW WATER INTRUSION INTO MODULE WHERE SEAL, BETWEEN TWO HALVES OF EATON ECU, IS LOCATED...

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CAUSING THE 30 AMP TRANSMISSION FUSE FAILURE. *PE

10036498

NAVISTAR: FASTENER THAT CLAMPS PITMAN ARM TO STEERING GEAR SHAFT MAY NOT HAVE BEEN FULLY TIGHTENED UPON ASSEMBLY.

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THIS CONDITION MAY ALLOW PITMAN ARM TO SLIP ON SHAFT RESULTING IN REDUCTION OF STEERING CONTROL. REDUCTION IN STEERING CONTROL INCREASES RISK OF A CRASH THAT MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. *PE

Brakes

18 bulletins
11027310

This document will guide the user through a step-by-step procedure for detecting water leaks in vehicle cabs and...

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windshields using an ultrasonic sound detector.

10253979

This document is to guide users to eliminate brake pedal rattle noise.

10170952

Bendix EC80 Blank Module Replacement Program; This document will guide the user through selecting the correct ABS module...

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when it has been determined a replacement is needed. Only Models with EC-80 ABS Controller

10166286

Meritor Front Brake Return Spring Install

10153659

Brake Lights Staying On

10131136

2007 and Newer Brake Light Operation; only equipped with Air Brakes

10130947

Trailer ABS In-Dash Lamp Stays On After A Trailer Has Been Disconnected; only with An In-Dash Trailer ABS Warning Lamp...

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feature

10130814

Cab Water Leak Troubleshooting Tips; primarily for Sleeper cab models and some aspects may also apply to all cabs...

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excluding 5000,9000, PayStar, cityStar

10117172

Newer Brake Light Operation

10117151

Brake Light Operation on HPV, ProStar and LoneStar

10115348

Adding an Electronic Trailer Brake Controller

10096281

NEWER BRAKE LIGHT OPERATION

10094477

NEW BRAKE LIGHT OPERATION; PROSTAR AND LONESTAR WITH AIR BRAKES

10052262

IKNOW: PROSTAR BRAKE ASSEMBLY CONVERSION.

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THE WELD MAY BE CRACKING IN THE STAMPED S-CAM TUBE BRACKET. THE STAMPED SPIDER BRAKE ASSEMBLY SHOULD BE CONVERTED TO A CAST SPIDER BRAKE ASSEMBLY. *JS

10046581

INTERNATIONAL (NAVISTAR): PROCEDURES REGARDING THE REPLACEMENT AND INSTALLATION, ON CERTAIN TRUCKS, OF THE MGM MJ SERIES BRAKE CHAMBERS.

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MODEL PROSTAR. NO MODEL YEARS LISTED. *PE

10040739

NAVISTAR: THE BRAKE LIGHTS STAY ON AND ARE NOT WORKING.

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THERE ARE PROBLEMS WITH VOLTAGE. *RM UPDATED 10/15/12. *PE UPDATED 11/6/2013 *JS

10030832

INTERNATIONAL: BRAKE PEDAL NOT RETURNING AND STICKING SLIGHTLY IN THE APPLIED POSITION.

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BRAKE PEDAL NOT RETURNING AND BINDING. BRAKE LIGHT STAYING ON. MODEL PROSTAR, NO MODEL YEARS LISTED. *PE UPDATE 02/17/10. *PE UPDATED 7/16/10. *PE

10030567

INTERNATIONAL: ICON WILL NOT FUNCTION PROPERLY.

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ABS LIGHTS COME ON WHEN ICON STARTS OR STOPS. UNIT SHUTS DOWN BEFORE ICON PARAMETER IS REACHED. IF YOU HAVE MORE THAN ONE HOUR IN TROUBLESHOOTING AND DO NOT HAVE A GOOD DIRECTION TO FOLLOW FOR RESOLUTION, PLEASE OPEN A IKNOW CASE FILE. NO MODEL YEARS LISTED. *PE

Fuel System

18 bulletins
11027306

This document describes the process for utilizing the CPA High Pressure Fuel Pump (HPFP) Test

10167218

LT / ProStar Fuel Tank Unable to Fill; only sleeper models

10131277

Dual Fuel Tank Transfer Pump Troubleshooting

10131274

Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; Only models built with Feature Code: 595192

10131220

Exhaust Bellows Damage; only models equipped with bellows exhaust pipe.

10131211

Proper Exhaust Shield Orientation

10131081

2010 Dash Cluster Lamp Operation with new DPF Lamp Locations , Functions and Regeneration Instructions

10131076

Fuel Level Not Equal Between Tanks on Dual Draw Dual Return Dual Tank Systems.

10117296

2010 Dash Cluster Lamp Operation with new DPF Lamp Locations , Functions and Regeneration Instructions

10117175

DPF Snap Accel Test - Quick Test to All vehicles with DPFs

10117137

Dual Fuel Tank Transfer Pump Troubleshooting on Post-2007 NGV and ProStar

10117136

Dual Fuel Tank Transfer Pump System With Two Wire Pump Troubleshooting; equipped with feature 595192 built after...

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08/19/2002

10079782

IK1500051 - DAVCO FUEL PRO 382 TECHNICAL MANUAL, INSTALLATION, DIAGNOSTICS, AND SERVICE

10051643

NAVISTAR: ON SOME TRUCKS, FUEL GAUGES OPERATED INTERMITTENTLY AND WAS ACCOMPANIED BY AUDIBLE, LAMP, AND/OR LCD MESSAGES...

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AND A NEW IMPROVED SENDING UNIT FOR FUEL WAS DEVELOPED TO PREVENT THIS CONDITION. MODELS 2010-2011 LONESTAR, PROSTAR, TRANSTAR. *PE

10045820

INTERNATIONAL: INFORMATION REGARDING THE FUEL SYSTEM COMPONENTS AND REPAIRS TO CORRECT INTERFERENCE TO AVOID FUEL LINE CONTACT WEAR.

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MODEL PROSTAR. NO MODEL YEARS LISTED. *PE

10043466

INTERNATIONAL: RAIL TUBES, WHICH ARE EXCESSIVELY HARD, MAY DISTORT FUEL RAIL AFTER INITIAL INSTALLATION, MAKING...

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REPLACEMENT FUEL TO RAIL TUBE NOT SEAT PROPERLY. *PE UPDATED 08/29/2013 *JS

10042005

NAVISTAR: ON PROSTAR TRUCK, THE DUEL FUEL TANK SYSTEM TRANSFER PUMP IS NOT FUNCTIONING PROPERLY.

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*PE

10041985

NAVISTAR TRUCK: WHEN BELLOWS ARE BENT OUT OF FORM CAN CAUSE DAMAGE TO EXHAUST BELLOWS.

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PREMATURE CRACKING CAN APPEAR IN BELLOWS CORE DUE TO STRESS ON PORTION OF PIPES. *PE UPDATED 02/07/2013 *JS

Suspension

14 bulletins
11019101

This document reminds technicians of the critical relationship between the truck's suspension and the driveline operating angles.

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The information applies to diesel, gas, and electric vehicles.

10167628

One piece sunshade mounting bracket becomes loose or comes off the cab; Only models built in Garland or Springfield...

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between June 2010 and February 2012. This does not affect Escobedo built vehicles.

10163416

Suspension Lean Diagnostics; All models

10156306

Improved Bushings for Hendrickson Torque Rods

10131340

Horton Stratis Fan Hub Diagnostics

10131331

Drive Axle and Steer Axle Air Suspension Ride Height Settings; only models equipped with Feature Code 03AZD and 03AZG,...

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Hendrickson MaxxPower Front Air Suspension.

10131250

Preventative Maintenance on Horton Stratis Fan Hub Anti Rotation Bracket

10131192

One piece sunshade mounting bracket becomes loose or comes off the cab; Only models built in Garland or Springfield...

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between June 2010 and February 2012. This does not affect Escobedo built vehicles.

10131154

Horton Stratis Fan Hub Diagnostics

10131142

Suspension Dump; only models with programming feature 595ACA (Suspension Dump).

10130951

ProStar and NHPV with Suspension Dump feature code 595ACA or 595BBC

10117258

Horton VMaster Ultra (Stratis) Viscous Fan Hub Diagnostics and Troubleshooting Guide

10090642

PROSTAR SLEEPER CAB STRUT NOISE OR AIR LEAKS

10049579

IKNOW: STRATIS FAN HUB DIAGNOSTICS.

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HORTON 12 THX VMASTER ULTRA (STRATIS) VISCOUS FAN DRIVE TROUBLESHOOTING GUIDE. *JS UPDATED 12/16/13. *PE

Lighting

12 bulletins
10179289

Repair Procedures for Vehicles Struck by Lightning

10167611

Additional hardware is required when replacing Tail Light Assemblies from Truck-Lite to Weldon; only ProStar models with...

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tail light part numbers 3707933C93 and 3707932C93

10166298

Additional hardware is required when replacing Tail Light Assemblies from Truck-Lite to Weldon; only ProStar models with...

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tail light part numbers 3707933C93 and 3707932C93

10131302

Additional hardware is required when replacing Tail Light Assemblies from Truck-Lite to Weldon; only ProStar models with...

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tail light part numbers 3707933C93 and 3707932C93

10125412

Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG

10115581

Erratic rear lighting, water pump and back up alarm in combination

10051883

INTERNATIONAL: WELDON TAIL LIGHTS ARE REPLACING THE TRUCK LITE ON SOME TRUCKS BUILT BEFORE 2/21/13.

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MODEL PROSTAR. NO MODEL YEARS LISTED. *PE UPDATED 07/23/2013 *JS UPDATED 09/11/2013 *JS

10051881

IKNOW: REPLACING TRUCK -LITE TAIL LIGHTS WITH WELDON TAIL LIGHTS.

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IF CHANGING FROM TRUCK-LITE TO WELDON FOR THE FIRST TIME ON A VEHICLE, TWO RETROFIT CONVERSION KITS SHOULD BE ORDERED. *JS

10051652

INTERNATIONAL: THE TURN SIGNAL LAMPS AND HAZARDS FAILS TO ILLUMINATE AND/OR WORK PROPERLY.

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MODEL 2007 AND NEWER HPV, PROSTAR, LONESTAR. *PE

10043556

NAVISTAR: MAXXFORCE 11, 13, AND 15 RECALIBRATION TO ADRESS FREQUENT WARNING LIGHTS.

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*KB

10040304

NAVISTAR: A VENT PIPE MAY NOT BE INSTALLED.

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*RM

10037209

NAVISTAR: ON CERTAIN 2010 TRUCKS THERE WAS A MISBUILD AND THEY HAVE OVERSIZED CAC HOSE CLAMPS.

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THERE IS A PROCEDURE FOR REPAIR. *RM

Infotainment

9 bulletins
11029461

This tool is designed to compare Diamond Logic feature data across multiple vehicle configuration files.

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It allows users to quickly load files either manually or directly from the Diamond Logic Builder Vehicles folder using VIN-based selection. As files are added or removed, the comparison runs automatically with no manual action required. The program presents results in an interactive table that shows feature codes, descriptions, access levels, and whether each feature is present in each selected file. Built-in search, filtering, and sorting make it easy to locate specific features or focus only on differences between files. Column visibility can be customized to show or hide descriptions and access information as needed. Users can remove files individually or clear all files at once, with results updating instantly. The tool also includes reporting and export options that reflect exactly what is visible on screen, allowing results to be printed, copied, saved as text, or exported to CSV for use in Excel or other spreadsheet tools. Overall, the program streamlines the process of comparing vehicle feature configurations, helping users quickly identify differences, validate setups, and document results without manual comparison or external tools.

10167205

Driver Information Display (VIS/DID) screen fails to boot up.

10166300

VIS Display wont boot up; only with feature code 0016HLP, ELECT VEHICLE MONITOR/WING PANEL/WI-FI or 0016HLN, ELECT...

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VEHICLE MONITOR IN WING PANEL

10145711

Radio Diagnostics and Information

10136243

FLR-10 Bendix Wingman fault.

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ACB display with SPN 886 FMI 7. Includes procedures for repeat misalignment failures on FLR-10 Radars

10131236

Bluetooth Stereo Adapter Infromation; only Bluetooth Equipped models

10130799

Asterisk in Lower Right Quadrant of Dash Display

10115521

VORAD VS-400 Side Display Inop

10083733

RADIO DIAGNOSTICS AND INFORMATION

Pre-Delivery & Maintenance

9 bulletins
11022447

Title: Service Portal iKNow Feedback Case Types Applies To: All

10136296

Webasto Airtop 2000 ST D Service and Repair Manual; only with feature code 0016VSU

10136288

Cab Odor Service Plan Information

10131080

Cab Odor Service Plan Information

10115556

ESPAR Preventative Maintenance / Inpection

10094540

THE ON BOARD DIAGNOSTIC (OBD) DATA STORED FOR PURPOSES OF DEFINING REQUIRED MAINTENANCE OR REPAIR MAY BE INADVERTENTLY...

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LOST WITHOUT NOTICE TO THE OPERATOR.

10040059

NAVISTAR: PROSTAR INSPECTION INFORMATION.

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*RM

10038215

NAVISTAR SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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SOME AXLE THROUGH SHAFTS MAY HAVE NOT BEEN PROPERLY HEAT TREATED AND MAY RESULT IN A SHAFT FAILURE. *RM

10028726

NAVISTAR: MISLOCATED TORQUE ROD BRACKET ON CERTAIN PROSTAR AND 9000 MODELS.

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REQUIRES AN INSPECTION TO DETERMINE IF THE TORQUE ROD BRACKET WAS MISLOCATED ON DANA 40K AND 46K TANDEM AXLES. MODEL YEARS UNKNOWN. *PE

Tires & Wheels

9 bulletins
10251409

Suggested alignment target values when performing a vehicle axle alignment.

10189743

Suggested alignment target values when performing a vehicle axle alignment

10160941

Suggested alignment target values when performing a vehicle axle alignment

10157953

FLR-10 Bendix Wingman Misalignment Issues; only models with Feature Code 08TKY Wingman FLR-10 Radars

10156308

FLR-10 Bendix Wingman Misalignment Issues; only models with Feature Code 08TKY Wingman FLR-10 Radars

10136246

Bendix Wingman FLR- 20 alignment; only vehicles equipped with Bendix Wingman system

10131292

FLR-10 Bendix Wingman Misalignment Issues; only with feature 08TKY Wingman FLR-10 Radars

10115571

Automatic Traction Control (ATC) Tire Size Compatibility; only with feature 04AZD and 04AZJ Bendix ATC

10043780

INTERNATIONAL: FIFTH WHEEL JAW MONITORING FEATURE,, WHICH HAS TWO WARNING INDICATORS I.E.

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LOCK AND UNLOCK, PROVIDING VISUAL INDICATION OF THE JAW STATE. *KB

Software & Calibration

8 bulletins
11028356

This document will guide the user through Mass Air Flow (MAF) calibration procedure

10130953

Cluster Software Update Instructions

10130787

Using Supplier Software to Check DTCs

10125355

Dealer EZ-Tech and Diagnostic Software Support Resource Center

10117173

Rear S Cam Tube / Bracket part update

10057954

NAVISTAR: VARIOUS TYPES NAVISTAR VEHICLES WILL BE RECEIVING UPDATES ON THE REAR S CAM TUBE/ BRACKET PARTS.

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*TA UPDATED 9/10/15 *CN

10045160

INTERNATIONAL: ON THE AFTERTREATMENT SUPPORT HANGER, THE HORIZONTAL AFTERTREATMENT SUPPORT ROD BOLT IS LOOSE OR...

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BACKED OUT, DUE TO POSSIBLE WEAR AND NEEDS TO BE REPLACED, IF NECESSARY. *PE UPDATED 02/07/2014 *JS

10040744

NAVISTAR: POOR LAUNCH CONCERNS AND STORED TROUBLE CODES.

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A SOFTWARE PROBLEM. *RM

Steering

6 bulletins
10189746

Steering Shake, Shimmy, Shudder, Wobble, Steering Vibration; only models built with 14K weight rated axles or lower

10166290

Adjustment Procedure for Tilt Only Steering Column; only models with Feature code 0005708

10129174

Steering Fluids

10129173

Steering Shake, Shimmy, Shudder, or Steering Vibration; only with 14k front weight rated axles and below

10046599

INTERNATIONAL (NAVISTAR): INFORMATION IS BEING PROVIDED REGARDING THE INSPECTION AND REMOVAL OF STEERING WHEEL AND...

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THREE WELDS BETWEEN ARMATURE AND STEERING WHEEL. MODELS PROSTAR, LONESTAR, TRANSTAR, WORKSTAR, DURASTAR. NO MODEL YEARS LISTED. *PE

10045760

INTERNATIONAL: INFORMATION BEING PROVIDED REGARDING THE RUSTING OF POWER STEERING HOSES THAT NEEDS TO BE REMOVED AND REPLACED.

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MODEL PROSTAR. NO MODEL YEARS LISTED. *PE

Air Bags & Safety

3 bulletins
10115492

Change in Seat Belt Manufacturer - Inspection and Replacements

10044289

NAVISTAR: SEAT BELT COMPONENTS CURRENTLY INSTALLED IN SOME BUSES AND TRUCKS WILL BE REPLACED BY NEW SUPPLIER TO...

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PREVENT MIXING OF ANY COMPONENTS FROM PREVIOUS SUPPLIER. *PE

10037210

NAVISTAR: SEAT BELTS INSTALLED ARE FROM A NEW SUPPLIER AND ARE NOT INTERCHANGEABLE WITH THE OLD ONES.

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*RM

Hybrid & EV

1 bulletin
10138814

Inverter/Charger Power System