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2005 Hyundai Tucson TSBs

65 Technical Service Bulletins across 14 categories

Engine

15 bulletins
11025476

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10247189

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

10230904

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10217258

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting...

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load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.

10217251

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake...

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system accordingly during engine short block or sub-assembly replacement.

10190044

This bulletin provides the service procedure for engine connecting rod bearing clearance testing.

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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

10178175

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

10160098

This bulletin provides the procedure to write the Vehicle Identification Number (VIN) during the replacement of the...

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Engine Control Module (ECM) or Powertrain Control Module (PCM). Once the VIN has been programmed to the ECM/PCM, it cannot be removed or overwritten.

10032908

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.

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INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE

10030984

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE...

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SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE

10025102

TUCSON P0171, P0174 (SYSTEM TOO LEAN) AIR FILTER HOUSINGS FOR 2.0L AND 2.7L ENGINES.

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*PE

10017646

SUNROOF MOTOR RATTLE NOISE CAUSED BY LOOSE MOUNTING SCREWS-CORRECTION PROCEDURE.

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*SC

10016891

REPROGRAMMING INSTRUCTIONS FOR DIAGNOSTIC TROUBLE CODE (DTC) P0736.

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CHECK ENGINE LIGHT ILLUMINATED AND DTC P0736 (REVERSE GEAR INCORRECT RATIO) STORED. *TT

10015732

OCCUPANT CLASSIFICATION SYSTEM ECU (ENGINE CONTROL MODULE) RESETTING PROCEDURE.

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*TT OCCUPANT CLASSIFICATION SYSTEM (OCS) PARTS REPLACEMENT. *TT

10005630

AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE.

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*TT

Transmission

13 bulletins
10196546

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.

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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

10174807

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...

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OEM (new) and remanufactured automatic transmissions:

10082725

THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH...

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TRANSMISSION (DCT).

10082455

"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE.

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THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM ADAPTIVE VALUES. AFTER THE FOLLOWING REPAIRS HAVE BEEN COMPLETED, THE PCM/TCM ADAPTIVE VALUES MUST BE RESET IN ORDER TO PROVIDE OPTIMUM SHIFT QUALITY. IF THE PROCEDURE IS NOT PERFORMED, THE TRANSMISSION MAY EXPERIENCE A SHIFT FLARE OR HARSH SHIFT. H REPLACE AUTOMATIC TRANSAXLE OR PCM/TCM H REPROGRAM OR EXCHANGE A PCM/TCM FROM ANOTHER VEHICLE"

10025083

AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED UPSHIFT OR DOWNSHIFT - GDS ANALYSIS.

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*PE

10023646

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES P0715, P0716, P0717, P07120, P0721 AND P0722.

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*NJ

10022618

AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED ENGAGEMENT INTO DRIVE OR REVERSE.

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*KB

10020912

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST.

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*KB

10018734

REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES.

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TECHNET TIMES. HYUNDAI. *TT

10018184

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*NM

10016154

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES P0715, P0717, P0720, P0721, P0722.

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*SC

10015877

RESETTING AUTOMATIC TRANSAXLE ADAPTIVE VALUES.

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*SC AUTOMATIC TRANSAXLE CONTROL MODULE - RESET AND RELEARN ADAPTIVE VALUES. *TT

10015866

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*SC

Other

6 bulletins
10176178

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...

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recommended safe chemical products.

10173546

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...

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chemical products.

10167253

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.

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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

10059677

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10018608

HI SCAN PRO HARDWARE ISSUE-FALSE CONTROL AREA NETWORK (CAN) DIAGNOSTIC TROUBLE CODES (DTCS).

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*AK

10017611

ATA SOLENOID DIAGNOSTIC CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0756, P0770.

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*TT

Electrical

6 bulletins
10174808

This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...

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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

10169370

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...

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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

10020907

ESC (ESP) HECU AND YAW RATE SENSOR INTERCHANGEABILITY.

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*KB

10019170

OCCUPANT CLASSIFICATION SYSTEM ECU RESETTING PROCEDURE.

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*TT

10019123

ESC (OR ESP) ECM (ELECTRONIC CONTROL MODULE) REPROGRAMMING PROCEDURE - CAMPAIGN 922.

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*TT

10015862

YAW RATE & LATERAL G SENSOR WIRE COLORS ELECTRICAL TROUBLESHOOTING AND SHOP MANUALS CORRECTION.

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*SC

Tires & Wheels

5 bulletins
10183960

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.

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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

10176182

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...

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maximize tire life and performance.

10172142

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...

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diagnosing and conducting alignment-related repairs for all models and model years.

10017049

REPLACEMENT TIRE ORDERING INFORMATION.

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*TT

10015980

WHEEL ALIGNMENT SPECIFICATIONS.

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*TT

Brakes

4 bulletins
10190038

This bulletin provides best practice recommendations when performing brake service procedures.

10183963

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

10019637

ABS PUMP SELF-CHECK NOISE.

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*TT

10015864

ABS PUMP SELF CHECK NOISE.

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ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC

Body & Paint

3 bulletins
10235566

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships.

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It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

10110915

In some areas, a vehicle's underbody may exhibit corrosion due to road salt usage.

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As a precautionary measure, cavity wax coating is applied to the internal surfaces of underbody components, and an undercoating spray is applied to the bottom exterior surfaces of specified underbody components. This bulletin describes the procedure to perform this preventative service on certain Tucson (JM) vehicles.

10055865

CAVITY WAX PREVENTATIVE PROCEDURE TO APPLY TO FRONT AND REAR UNDER BODY.

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*LJ

Pre-Delivery & Maintenance

3 bulletins
10189989

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

10018602

CORRECTION TO 2005 TUCSON OWNER'S MANUAL- CAMPAIGN 921.

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*AK

10015326

INSPECTION OF REAR TIE DOWN HOLE PLUGS DURING PRE-DELIVERY INSPECTION (PDI).

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*TT

Fuel System

3 bulletins
10138244

This bulletin describes the procedure to replace the fuel tank bands on certain 2005-2007 MY Tucson (JM) vehicles.

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The fuel tank bands may become corroded over time and cause the fuel tank to become loose.

10016980

EXHAUST PIPE REPLACEMENT FOR FREEZING.

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THIS VEHICLE MAY EXPERIENCE A NON-START CONDITION DUE TO FROZEN WATER RESTRICTING THE EXHAUST PIPE. *SC

10010828

FUEL PRESSURE ADAPTOR CONNECTION PROCEDURE.

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*TT

Suspension

2 bulletins
10251285

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models.

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If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

10017970

STRUT TOWER BAR TIGHTENING TORQUE SPECIFICATION.

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*TT

Air Bags & Safety

2 bulletins
10018171

SPECIAL SERVICE TOOL SPOTLIGHT (SRS DEPLOYMENT ADAPTER).

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*NM

10018169

SPECIAL SERVICE TOOL SPOTLIGHT (SRS DUMMY LOAD ADAPTER).

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*NM

Infotainment

1 bulletin
10170883

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.

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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.

Lighting

1 bulletin
10031008

HYUNDAI SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER.

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STOP LAMP SWITCH REPLACEMENT (CAMPAIGN 092). THIS BULLETIN DESCRIBES THE PROCEDURE TO REMOVE, REPLACE, AND ADJUST THE STOP LAMP SWITCH. *PE

Software & Calibration

1 bulletin
10016149

ATA SOLENOID DIAGNOSTIC CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.

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SUPERSEDES TSB# 0540006 TO INCLUDE DTC DESCRIPTIONS IN SEPTEMBER 10. *SC UPDATED 3/5/10. *PE