2002 Hyundai Sonata TSBs
86 Technical Service Bulletins across 13 categories
Categories
Engine
21 bulletinsSUBJECT REGARDING ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE.
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*JG
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting...
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load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.
Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake...
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system accordingly during engine short block or sub-assembly replacement.
This bulletin provides the service procedure for engine connecting rod bearing clearance testing.
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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.
This SKU is an Air Conditioning Bypass Pulley.
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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
This SKU is an Air Conditioning Bypass Pulley.
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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
This SKU is an Air Conditioning Bypass Pulley.
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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
This SKU is an Air Conditioning Bypass Pulley.
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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.
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INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE...
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SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE
UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE).
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*TT
ENGINE CONTROL MODULE (ECM) REPROGRAMMING RELATED TO 2.7L V6 ENGINE 02 SENSORS (CAMPAIGN V02) - REVISED.
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MAY EXPERIENCE CHECK ENGINE LIGHT ON OR DIAGNOSTIC TROUBLE CODES P0133, P0134, P1134, P0153, P0154 AND P1154. *TT
OXYGEN SENSOR CHANGE FOR THE 2.7L V6 (DELTA) ENGINE.
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*TT
RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA).
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VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT
ECM (ENGINE CONTROL MODULE) REPROGRAMMING FOR ENGINE HESITATION IN THE MORNING AND DIAGNOSTIC TROUBLE CODE P0139.
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*TT
ECM (ENGINE CONTROL MODULE) REPROGRAMMING FOR ENGINE HESITATION IN THE MORNING AND DIAGNOSTIC TROUBLE CODE P0139.
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*TT
VEHICLES MAY EXPERIENCE ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE.
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*TT
Transmission
18 bulletinsSUBJECT REGARDING AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS.
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*JG
SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED SHIFTS.
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*JG
SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT.
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*SLC
CONCERNS WITH AUTOMATIC TRANSAXLE SHIFTRONIC DIAGNOSIS.
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*YH
INFORMATION REGARDING AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.
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*YH
VEHICLES MAY EXPERIENCE A HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT IN VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.
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*SLC
SUBJECT REGARDING 2-3 SHIFT FLARE TRANSMISSION CONTROL MODULE REPROGRAMMING INSTRUCTIONS.
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*TT
Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.
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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.
The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...
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OEM (new) and remanufactured automatic transmissions:
THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH...
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TRANSMISSION (DCT).
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST.
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*KB
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES.
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TECHNET TIMES. HYUNDAI. *TT
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.
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*NM
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.
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*SC
TRANSMISSION CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS.
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*TT 2-3 SHIFT FLARE IMPROVEMENT.
THIRD GEAR FAIL-SAFE INFORMATION.
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*TT
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODE (DTC) P1723 ACCOMPANIED WITH MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED;...
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TRANSAXLE HELD IN 2RD GEAR FAIL-SAFE; HARSH SHIFTS INTO REVERSE OR DRIVE. *TT
IMPROVED CLUTCH RELEASE SHAFT UPPER AND LOWER BUSHING.
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*TT
Other
11 bulletinsSUBJECT REGARDING MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P0125 DIAGNOSIS.
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*JG
SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P1372 DIAGNOSIS.
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*JG
SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P0125 DIAGNOSIS.
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*JG
INFORMATION ON FULL AUTOMATIC TEMPERATURE CONTROL DIAGNOSIS.
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*YH
This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...
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recommended safe chemical products.
This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...
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chemical products.
This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.
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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.
DRIVABILITY CONDITIONS.
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*TT
ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0750, P0755, P0760, P0765, P0770.
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*TT
DIAGNOSTIC TROUBLE CODE (DTC) P0125 DIAGNOSTIC INFORMATION CORRECTION.
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*TT
ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0743, P0750, P0755, P0760, P0765, P0770.
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*TT
Electrical
9 bulletinsSUBJECT REGARDING SATELLITE SENSOR REPLACEMENT.
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*JG
SUBJECT REGARDING SIDE IMPACT AIR BAG WIRE HARNESS ROUTING CAMPAIGN.
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*JG
SUBJECT REGARDING SIDE IMPACT AIR BAG WIRE HARNESS ROUTING.
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*JG
SUBJECT REGARDING BATTERY AND BATTERY COVER CHANGE.
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*JG
This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...
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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.
The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...
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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.
2.7 V6 OXYGEN SENSOR WIRE REROUTING.
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*SC
BATTERY COVER INFORMATION.
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*TT
OXYGEN SENSOR WIRE REROUTING.
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*TT
Brakes
8 bulletinsTHIS BULLETIN INVOLVES INFORMATION RELATING TO A CHANGE IN THE REAR DRUM BRAKES TO REDUCE BRAKE SQUEAL/SQUEAK NOISE.
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*JG
This bulletin provides best practice recommendations when performing brake service procedures.
This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.
HYUNDAI: ALL SONATA HYBRIDS.
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BRAKE BLEEDING PROCEDURE. *RM
ABS PUMP SELF-CHECK NOISE.
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*TT
ABS PUMP SELF CHECK NOISE.
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ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC
ANTI-LOCK BRAKING SYSTEM (ABS)TCS ACTIVATION MAY RESULT FROM UNDERINFLATED COMPACT SPARE TIRE.
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*TT
FRONT BRAKE DISC MINIMUM THICKNESS SHOP MANUAL CORRECTION.
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*MR
Body & Paint
4 bulletinsA CONDITION MAY EXIST WHERE THE FRONT DOOR GLASS DOES NOT RAISE PROPERLY OR WILL NOT STAY FULLY CLOSED AND / OR DOES NOT LOWER PROPERLY.
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*TT
Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships.
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It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.
WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION.
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*TT
WATER LEAK BETWEEN THE TAILLIGHT LENSES AND THE BODY, RESULTING IN A LEAK INTO THE TRUNK AREA.
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*TT
Suspension
3 bulletinsSUBJECT REGARDING REAR STABILIZER BAR BUSHING REPLACEMENT-NOISE REPAIR PROCEDURE.
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*JG
SUBJECT REGARDING CHANGE OF FRONT STABILIZER BAR BUSHING, BRACKET AND CLAMP.
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*JG
This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models.
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If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.
Infotainment
3 bulletinsINFORMATION REGARDING TEMPERATURE DISPLAY.
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*YD
INFORMATION REGARDING TEMPERATURE DISPLAY.
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*YH
This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.
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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.
Tires & Wheels
3 bulletinsThis bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.
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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.
This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...
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maximize tire life and performance.
This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...
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diagnosing and conducting alignment-related repairs for all models and model years.
HVAC & Climate
2 bulletinsFD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.
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*NM
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.
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*TT
Lighting
2 bulletinsDETAILED INFORMATION TO HYUNDAI DEALERSHIP SERVICE MANAGERS ON CAMPAIGN 059 - TEMPORARY SPARE TIRE AND TIRE INFLATION PRESSURE LABEL REPLACEMENT.
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*TT
VERY BRIEF, SLIGHT HEADLAMP DIMMING CONDITION.
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*TT
Pre-Delivery & Maintenance
1 bulletinThis bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.
Fuel System
1 bulletinEXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS.
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*KB