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1997 Hyundai Sonata TSBs

47 Technical Service Bulletins across 13 categories

Engine

9 bulletins
54312

THROTTLE POSITION SENSOR AND IDLE SWITCH ADJUSTMENT PROCEDURE.

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*YC

54309

SUBJECT PERTAINING TO THE CRANKSHAFT AND CAMSHAFT POSITION SENSOR LOCATION.

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*YC

54113

SHOP MANUAL CORRECTION ON CYLINDER HEAD BOLT TORQUE SPECIFICATION.

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*YC

52648

IDLE SPEED CONTROL ACTUATOR (SHOP MANUAL CORRECTION).

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*TW

51307

THE CYLINDER HEAD TORQUE SEQUENCE FOR IN-LINE 4 CYLINDER ENGINES NOTED IN THE LISTED SHOP MANUALS IS INCORRECT.

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*JD

51304

RECALL 97V-026 - THE WINDSHIELD WIPER MOTOR THERMAL SWITCH CIRCUIT CONTACT POINTS MUST BE CLEANED ON CERTAIN HYUNDAI...

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VEHICLES WHICH FALL INTO THE FOLLOWING PRODUTION RANGES TO CORRECT A POSSIBLE INTERMITTENT INTERRUPTION OF WIPER OPERATION- A WIPER MOTOR SERVICE KIT (PART #00305-CMP00-30) WILL BE SENT TO EACH DEALERSHIP CONTAINING THE SUPPLIES REQUIRED TO PERFORM THIS PROCEDURE- EACH KIT CAN SERVICE UP TO TEN (10) VEHICLES- ADDITIONAL KITS CAN BE ORDERED FROM YOUR FACING PDC- MODEL/PRODUCTION DATE RANGE: ACCENT 3/04/96 THROUGH 10/18/96- ELANTRA (SADAN & WAGON) 11/20/95 THROUGH 10/18/96- SONATA 12/18/95 THROUGH 10/18/96- TIBURON THROUGH 10/18/96- 97V-026. *JD

10230904

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10190044

This bulletin provides the service procedure for engine connecting rod bearing clearance testing.

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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

10178175

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

Other

8 bulletins
601628

VEHICLES MAY EXPERIENCE A WIND NOISE IN THE AREA AROUND THE RIGHT

54160

VARIOUS INFORMATION ON PROPER CARE FOR VEHICLE EXTERIORS AND CORRECTIVE STEPS FOR ENVIRONMENTAL DAMAGE.

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*YC

54159

DESCRIPTION AND INFORMATION ON A NEW FRONT CASE.

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*YC

10176178

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...

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recommended safe chemical products.

10173546

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...

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chemical products.

10167253

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.

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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

10003225

PRE-CONDITIONS FOR READINESS MONITORS.

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*TT

10000710

OBD-II READINESS TEST DRIVE CYCLE.

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*TT

Transmission

6 bulletins
601623

VEHICLES MAY EXHIBIT A HARSH 3-2 DOWNSHIFT.

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*YC

54111

INFORMATION REGARDING END CLUTCH RETAINER AND CLUTCH PLATE MODIFICATION.

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*YC

51900

ATM 3RD TO 4TH GEAR UPSHIFT DELAY DURING CRUISE CONTROL OPERATION.

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*TW

10196546

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.

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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

10174807

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...

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OEM (new) and remanufactured automatic transmissions:

10082725

THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH...

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TRANSMISSION (DCT).

Electrical

5 bulletins
633884

SUBJECT REGARDING DIAGNOSTIC GUIDE FOR CLIFFORD AND DEI SECURITY SYSTEM.

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*JG

604299

SUBJECT PERTAINING TO ( ELECTRICAL TROUBLESHOOTING MANUAL ) ETM CORRECTION FOR GROUND DISTRIBUTION .

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*TT

601635

SHOP MANUAL ON DOHC SPARK PLUG WIRE ROUTING.

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*YC

10174808

This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...

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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

10169370

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...

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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

Brakes

4 bulletins
601634

SPECIFICATION ON REAR BRAKE DISC MINIMUM THICKNESS.

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*YC

10190038

This bulletin provides best practice recommendations when performing brake service procedures.

10183963

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

10040957

HYUNDAI: ALL SONATA HYBRIDS.

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BRAKE BLEEDING PROCEDURE. *RM

Fuel System

3 bulletins
631997

INFORMATION ON EXHAUST GAS RECIRCULATION.

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*SLC

604011

INFORMATION ON FUEL INJECTOR CONFIGURATION.

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*YC

10020878

EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS.

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*KB

Tires & Wheels

3 bulletins
10183960

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.

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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

10176182

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...

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maximize tire life and performance.

10172142

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...

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diagnosing and conducting alignment-related repairs for all models and model years.

Body & Paint

2 bulletins
601621

INSTALLATION PROCEDURES ON WOOD INTERIOR TRIM.

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*YC

54157

SERVICE PROCEDURE AND INSTALLATION OF THE TRUNK MOUNTED SPOILER.

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*YC

HVAC & Climate

2 bulletins
54310

INSTALLATION INSTRUCTIONS ON BLOCK HEATER.

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*YC

54161

PROVIDED PROCEDURES FOR THE INSTALLATION OF A BLOCK HEATER.

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*YC

Infotainment

2 bulletins
52649

AUDIO SYSTEM CONNECTOR REPLACEMENT.

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*TW

10170883

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.

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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.

Air Bags & Safety

1 bulletin
604210

SUBJECT ON AIRBAG REPAIR KIT PART NUMBERS.

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*TT

Suspension

1 bulletin
54158

INFORMATION ON TORSION BARS, GAS STRUTS AND CHMSL.

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*YC

Pre-Delivery & Maintenance

1 bulletin
10189989

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.