2008 Hyundai Santa Fe TSBs
62 Technical Service Bulletins across 11 categories
Categories
Engine
25 bulletinsThis bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this condition.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue.
This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue. 1. If the alternator voltage is less than 14.0V and there is evidence of oil leak at the T-joint, replace the alternator, valve cover gasket, and install the oil protector. 2. If the alternator voltage is greater than 14.0V and there is evidence of oil leak at the T-joint, replace the valve cover gasket and install the oil protector. Do not replace the alternator. 3. If the alternator voltage is greater than 14.0V and there is no evidence of oil leak at the T-joint, install the oil protector. Do not replace the valve cover gasket or the alternator.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue. The service procedure contained in TSB 23-01-076H-1 (or latest version) is summarized below: 1. If the alternator voltage is less than 14.0V and there is evidence of oil leak at the T-joint, replace the alternator, valve cover gasket, and install the oil protector. 2. If the alternator voltage is greater than 14.0V and there is evidence of oil leak at the T-joint, replace the valve cover gasket and install the oil protector. Do not replace the alternator. 3. If the alternator voltage is greater than 14.0V and there is no evidence of oil leak at the T-joint, install the oil protector. Do not replace the valve cover gasket or the alternator.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue. The service procedure contained in TSB 23-01-076H (or latest version) is summarized below: 1. If the alternator voltage is less than 14.0V and there is evidence of oil leak at the T-joint, replace the alternator, valve cover gasket, and install the oil protector. 2. If the alternator voltage is greater than 14.0V and there is evidence of oil leak at the T-joint, replace the valve cover gasket and install the oil protector. Do not replace the alternator. 3. If the alternator voltage is greater than 14.0V and there is no evidence of oil leak at the T-joint, install the oil protector. Do not replace the valve cover gasket or the alternator.
Some Santa Fe (CM) vehicles may have an engine that potentially leaks oil from the front cylinder banks valve cover onto the alternator.
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Oil could damage the alternator resulting in illumination of the charging system warning lamp and disablement of the charging system. If the vehicle is continually driven without recharging the battery, the engine will eventually shut off, increasing the risk of a crash. This bulletin outlines the procedures to inspect for T-joint leakage and install an oil protector to address this issue.
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting...
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load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.
Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake...
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system accordingly during engine short block or sub-assembly replacement.
This bulletin provides the service procedure for engine connecting rod bearing clearance testing.
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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...
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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.
These SKUs are Exhaust Manifolds with Catalytic Converters.
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The customer communication requested return of unsold inventory due to a loss of CARB certification. These SKUs can no longer be sold as they do not meet CARB standards, but parts on vehicles are not effected.
This bulletin provides the procedure to write the Vehicle Identification Number (VIN) during the replacement of the...
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Engine Control Module (ECM) or Powertrain Control Module (PCM). Once the VIN has been programmed to the ECM/PCM, it cannot be removed or overwritten.
If you are servicing a vehicle with the DTC or symptoms listed below, refer to the Service Procedure to diagnose the condition.
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? Diagnostic trouble codes: ? P0705 - Range switch sensor circuit ? P0706 - Range switch range/performance ? P0707 - Range switch - open circuit ? P0708 - Range switch - short circuit or multiple inputs ? Symptoms: ? Malfunction Indicator Light (MIL) illuminated ? 4th gear fail-safe ? No gear indication in cluster ? Intermittent no engine crank/no start in ?P? or ?N? with or without MIL or DTC.
HYUNDAI: ON CERTAIN VEHICLES, FRONT VALVE COVER GASKET AND ALTERNATOR NEEDS INSPECTION AND IF NECESSARY, WILL BE...
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REPLACED DUE TO ENGINE OIL LEAKAGE FROM FRONT CYLINDER BANK VALVE COVER GASKET NEAR WHERE CYLINDER HEAD AND TIMING COVER MATED. MODEL 2007-09 SANTA FE. *PE
HYUNDAI: INFORMATION PROCEDURE REGARDING REPLACEMENT OF ALTERNATOR DUE TO OIL CONTAMINATION, LH (FRONT) CYLINDER HEAD...
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COVER GASKET, RESULTING IN NO ALTERNATOR OUTPUT, NO START, NO CRANK OR LOSS OF POWER. MODEL 2007-09 SANTA FE. *PE
HYUNDAI: A REVISED PROCEDURE FOR REPLACING THE TIMING CHAIN TENSIONERS.
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*RM
HYUNDAI: DTC P2135/P0638 OR COLD ENGINE RPM FLUCTUATION; TPS REPLACEMENT AND ECM UPDATE.
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SOME 2.7L, 3.3L OR 3.8L ENGINES IN MODELS IDENTIFIED IN THE APPLICABILITY LIST MAY EXPERIENCE ONE OR MORE OF THE CONDITIONS LISTED. *PE
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.
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INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE...
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SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE
HYUNDAI: MIL ON DTC P2135 OR P0638 OR COLD ENGINE RPM FLUCTUATION- TPS REPLACEMENT & ECM UPDATE.
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SOME VEHICLES MAY EXPERIENCE EITHER SLIGHT ENGINE RPM FLUCTUATION AT COLD WARM UP OR MALFUNCTION INDICATOR LAMP ILLUMINATED WITH THE ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM. *PE
Transmission
6 bulletinsHyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.
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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.
The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...
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OEM (new) and remanufactured automatic transmissions:
This TSB provides a procedure to diagnose and repair a transaxle for the following Incorrect Ratio DTC (transaxle clutch...
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slipping more than 200 rpm in gear).
This TSB provides a procedure to diagnose and repair a transaxle for the following Incorrect Ratio DTC (transaxle clutch...
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slipping more than 200 rpm in gear).
If you are servicing a vehicle with a harsh and/or delayed shift, use the GDS as shown in the Service Procedure to...
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measure shift engagement time.
"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE.
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THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM ADAPTIVE VALUES. AFTER THE FOLLOWING REPAIRS HAVE BEEN COMPLETED, THE PCM/TCM ADAPTIVE VALUES MUST BE RESET IN ORDER TO PROVIDE OPTIMUM SHIFT QUALITY. IF THE PROCEDURE IS NOT PERFORMED, THE TRANSMISSION MAY EXPERIENCE A SHIFT FLARE OR HARSH SHIFT. H REPLACE AUTOMATIC TRANSAXLE OR PCM/TCM H REPROGRAM OR EXCHANGE A PCM/TCM FROM ANOTHER VEHICLE"
Suspension
5 bulletinsThis bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models.
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If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.
The warranty coverage for the clock spring has been extended to 15 years with unlimited mileage from the date of...
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original retail delivery or date of first use, whichever occurs first. This warranty coverage applies to both the original and subsequent owners. Refer to the warranty and service parts information outlined in this bulletin whenever clock spring replacement is required.
HYUNDAI: REAR HUB BEARING REPLACEMENT 4WD.
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DESCRIBES THE PROCEDURE TO REPLACE THE REAR HUB BEARINGS ON CERTAIN VEHICLES. THE PROCEDURE INCLUDES INSTALLATION INSTRUCTIONS FOR DUST COVERS INCLUDED IN THE REPLACEMENT HUB BEARING KIT. *PE
HYUNDAI: REAR HUB BEARING REPLACEMENT 4WD.
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THE PROCEDURE TO REPLACE THE REAR HUB BEARINGS ON CERTAIN SANTA FE VEHICLES. THE PROCEDURE INCLUDES INSTALLATION INSTRUCTIONS FOR DUST COVERS INCLUDED IN THE REPLACEMENT HUB BEARING KIT. *PE
HYUNDAI: CHANGE OF LOWER ARM BALL JOINT ASSEMBLY.
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THE COVER TYPE HAS CHANGED FROM A SEPARATE COMPONENT TO AN INTEGRATED TYPE. *PE
Other
5 bulletinsThis bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...
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recommended safe chemical products.
This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...
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chemical products.
This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.
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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Electrical
5 bulletinsThis bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...
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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.
The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...
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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.
This bulletin provides information on the rear wheel speed sensor for Santa Fe (CM), Santa Fe / XL (NC), Santa Fe Sport...
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(AN), and Veracruz (EN) vehicles equipped with front wheel drive (FWD). The rear wheel speed sensor is available as a separate service part from the rear wheel hub assembly. When appropriate, it is recommended to replace only the rear wheel speed sensor instead of the full assembly.
This bulletin provides information on the rear wheel speed sensor for Santa Fe (CM), Santa Fe / XL (NC), Santa Fe Sport...
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(AN), and Veracruz (EN) vehicles equipped with front wheel drive (FWD). The rear wheel speed sensor is available as a separate service part from the rear wheel hub assembly. When appropriate, it is recommended to replace only the rear wheel speed sensor instead of the full assembly.
TRAILER HITCH WIRING HARNESS REPLACEMENT PROCEDURE (CAMPAIGN 082).
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*NJ
Tires & Wheels
4 bulletinsThis bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.
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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.
This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...
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maximize tire life and performance.
This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...
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diagnosing and conducting alignment-related repairs for all models and model years.
HYUNDAI: LABEL REQUIREMENTS FOR VEHICLE LOADING TO COMPLY WITH FMVSS 110.
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EFFECTIVE 6/2/08, FMVSS 110 (FMVSS 110) SETS A THRESHOLD FOR CORRECTING LOAD CAPACITY INFORMATION INDICATED ON TIRE PLACARDS WHEN VEHICLE WEIGHT HAS BEEN INCREASED BEFORE RETAIL SALE. ALL MODELS INCLUDED AFTER 6/2/08. *PE
Body & Paint
3 bulletinsHyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships.
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It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.
In some areas, a vehicle?s underbody may exhibit corrosion due to road salt usage.
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As a precautionary measure, cavity wax coating is applied to the internal surfaces of underbody components, and an undercoating spray is applied to the bottom exterior surfaces of specified underbody components. This bulletin describes the procedure to perform this preventative service on certain Santa Fe (CM) vehicles.
In some areas, a vehicle's underbody may exhibit corrosion due to road salt usage.
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As a precautionary measure, cavity wax coating is applied to the internal surfaces of underbody components, and an undercoating spray is applied to the bottom exterior surfaces of specified underbody components. This bulletin describes the procedure to perform this preventative service on certain Santa Fe (CM) vehicles.
Infotainment
3 bulletinsThis bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.
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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.
HYUNDAI: SOME VEHICLES ARE EQUIPPED WITH AN IN CAR NAVIGATION SYSTEM AS PART OF THE AUDIO SYSTEM.
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IF A NAVIGATION SYSTEM EXPERIENCES LOCK UP DURING OPERATION, THIS BULLETIN DESCRIBES THE REPAIR PROCEDURE NECESSARY TO REPROGRAM THE NAVIGATION SOFTWARE. *PE
HYUNDAI: SOME VEHICLES ARE EQUIPPED WITH AN IN CAR NAVIGATION SYSTEM AS PART OF THE AUDIO SYSTEM.
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IF A NAVIGATION SYSTEM EXPERIENCES LOCK UP DURING OPERATION, THIS BULLETIN DESCRIBES THE REPAIR PROCEDURE NECESSARY TO REPROGRAM THE NAVIGATION SOFTWARE. *PE
Lighting
3 bulletinsHYUNDAI: SOME VEHICLES MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP ILLUMINATED WITH THE ETC (ELECTRONIC THROTTLE...
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CONTROL) SYSTEM RELATED DTC P2135 ( FORCED LIMITED POWER) OR DTC P0638 (POWER MANAGEMENT). *PE
HYUNDAI: SOME VEHICLES MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP ILLUMINATED WITH THE ETC (ELECTRONIC THROTTLE...
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CONTROL) SYSTEM RELATED DTC P2135 OR DTC P0638. *PE
ALL VEHICLES RETAILED BEGINNING ON JUE 2, 2008 THAT MEET THE ADDITIONAL WEIGHT CRITERIA ABOVE.
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LABEL REQUIREMENTS FOR VEHICLE LOADING TO COMPLY WITH FMVSS 110. *PE
Brakes
2 bulletinsThis bulletin provides best practice recommendations when performing brake service procedures.
This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.
Pre-Delivery & Maintenance
1 bulletinThis bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.