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2004 Hyundai Santa Fe TSBs

77 Technical Service Bulletins across 14 categories

Engine

22 bulletins
11038458

Some vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption.

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This bulletin outlines the combustion chamber cleaning procedure for vehicles diagnosed with this condition. All internal combustion engines consume some engine oil during normal operation, depending on driving conditions and mileage, and this procedure should only be performed when deemed necessary based on inspection and diagnosis of the vehicle as outlined in TSB 26-EM-015H, Engine Oil Consumption Inspection & Repair Guidelines, or the latest revision.

11038456

Certain vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption.

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This bulletin provides the inspection and repair procedures for vehicles exhibiting this condition. All internal combustion engines consume engine oil as part of normal engine operation. Oil consumption rates may vary based on mileage, operating conditions, driving habits, and maintenance history. Hyundai recommends following the prescribed maintenance schedule and periodically checking the engine oil level using the dipstick to maintain proper engine oil level.

11025476

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10247189

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

10230904

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10217258

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting...

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load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.

10217251

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake...

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system accordingly during engine short block or sub-assembly replacement.

10190044

This bulletin provides the service procedure for engine connecting rod bearing clearance testing.

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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

10178175

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

10128154

This SKU is an Air Conditioning Bypass Pulley.

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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

10128153

This SKU is an Air Conditioning Bypass Pulley.

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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

10128119

This SKU is an Air Conditioning Bypass Pulley.

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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

10128118

This SKU is an Air Conditioning Bypass Pulley.

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The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.

10032908

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.

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INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE

10030984

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE...

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SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE

10029106

HYUNDAI: RADIATOR FAN MOTOR CONNECTOR SERVICE PART.

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VEHICLES MAY EXHIBIT AN OVERHEATING ENGINE AND INOPERATIVE A/C. *PE

10011790

DIAGNOSTIC TROUBLE CODE (DTC) P1178 -ELECTRONIC THROTTLE SYSTEM (ETS) MOTOR POWER-OPEN AND P1118 (ETS) MOTOR.

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*NM

10009152

UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE).

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*TT

10008729

ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153.

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CHECK ENGINE LIGHT ILLUMINATION. *TT

10005647

3.5L CYLINDER BLOCK HAVE AN INSUFFICIENT HEAD GASKET SEALING SURFACE BETWEEN THE #6 CYLINDER AND THE ADJACENT COOLING PASSAGE.

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THIS MAY CAUSE COOLANT TO ENTER THE CRANK CASE, AND/OR COMPRESSION GASES INTO THE COOLING SYSTEM. THIS BULLETIN SUPERSEDES 04-01-001. *TT

10005630

AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE.

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*TT

10004616

RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA).

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VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT

Transmission

11 bulletins
10196546

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.

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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

10174807

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...

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OEM (new) and remanufactured automatic transmissions:

10020912

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST.

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*KB

10018734

REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES.

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TECHNET TIMES. HYUNDAI. *TT

10018184

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*NM

10018179

NEW UPGRADES ARE AVAILABLE TO REPROGRAM THE TCM (TRANSAXLE CONTROL MODULE) SOFTWARE.

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*NM

10015866

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*SC

10015731

TCM (TRANSMISSION CONTROL MODULE) REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT.

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*TT

10011793

2004 SANTA FE 2.4/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT.

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*NM *SC

10007957

TRANSAXLE CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH.*MR

10006733

DAMPER CLUTCH SHUDDER AT 38-42 MPH.

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TRANSMISSION CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS. *TT

Other

11 bulletins
10176178

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...

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recommended safe chemical products.

10173546

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...

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chemical products.

10167253

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.

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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

10067807

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10060631

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10059631

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

10017993

DIAGNOSING DTC P1159 ( VARIABLE INTAKE TARGET POSITION).

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*TT

10015327

TRANSFER CASE AIR BREATHER VENT HOSE.

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*TT

10011111

DRIVABILITY CONDITIONS.

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*TT

10009781

DIAGNOSTIC TROUBLE CODES (DTCS) REVISION.

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TO INCLUDE 2005 SANTA FE. *TT

10007545

MICRO ANTENNA. *MR

Electrical

7 bulletins
633755

G SENSOR DIAGNOSTIC TROUBLE CODE INSPECTION AND REPAIR PROCEDURE.

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*JG THIS BULLETIN REPLACES 02-50-013 AND 01-50-005 DATED AUG. 2002. *TT

622385

P1151 (ACCELERATOR POSITION SENSOR -- ECM).

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*TT

10174808

This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...

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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

10169370

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...

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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

10024542

TRAILER HITCH WIRING HARNESS REPLACEMENT PROCEDURE (CAMPAIGN 082).

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*NJ

10010304

ECM REPROGRAMMING FOR INTERMITTENT HESITATION.

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*TT

10008809

POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR SMOOTHER FEELING INITIAL ACCELERATION.

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*TT

Brakes

5 bulletins
10190038

This bulletin provides best practice recommendations when performing brake service procedures.

10183963

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

10019637

ABS PUMP SELF-CHECK NOISE.

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*TT

10015864

ABS PUMP SELF CHECK NOISE.

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ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC

10009751

ABS/TCS DIAGNOSTIC TROUBLE CODE INFORMATION.

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*TT

Tires & Wheels

5 bulletins
10183960

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.

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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

10176182

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...

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maximize tire life and performance.

10172142

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...

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diagnosing and conducting alignment-related repairs for all models and model years.

10009149

ALIGNMENT SPECIFICATIONS SHOP MANUAL CORRECTION.

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*TT

10005267

TIRE INFLATION PRESSURE LABEL REPLACEMENT CAMPAIGN 064.

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*TT

Software & Calibration

3 bulletins
632173

ELECTRONIC THROTTLE CONTROL SYSTEM (ETS) INITIALIZATION.

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*TT UPDATE. *TT UPDATE. *TT

622386

ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE.

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*TT

10016301

ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE.

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*TT

Body & Paint

3 bulletins
10235566

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships.

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It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

10022202

TAILGATE GARNISH CONTACTS THE TAILGATE.

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PROCEDURES TO REPAIR IF CONTACT HAS OCCURED. *KB

10009778

WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION.

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*TT

Air Bags & Safety

2 bulletins
11032523

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous...

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drivers-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.

11032522

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous,...

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counterfeit driverside airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or noncertified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

Pre-Delivery & Maintenance

2 bulletins
10189989

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

10008811

TRAILER HITCH MOUNTING BOLT INSPECTION (SERVICE CAMPAIGN 917).

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*TT

Infotainment

2 bulletins
10170883

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.

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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.

10006732

THE OPTIONAL ELECTRONIC CALENDAR ON THE OVERHEAD CONSOLE MAY NOT DISPLAY THE CORRECT DATE AFTER FEBRUARY 29TH OF A LEAP YEAR.

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*TT

HVAC & Climate

2 bulletins
10014323

FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.

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*NM

10009777

FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.

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*TT

Suspension

1 bulletin
10251285

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models.

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If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

Fuel System

1 bulletin
10020878

EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS.

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*KB