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2002 Hyundai Elantra TSBs

75 Technical Service Bulletins across 13 categories

Engine

23 bulletins
636888

INFORMATION ON ADJUSTING MECHANICAL VALVES ON VEHICLES EQUIPPED WITH THE 2.0L 4-CYLINDER BETA ENGINE.

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*TT

635821

THIS TSB PROVIDES SHOP MANUAL CORRECTIONS FOR CAMSHAFT TIMING CHAIN TIMING PROCEDURES.

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*TT

633770

SUBJECT REGARDING ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE.

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*JG

628956

SOME VEHICLES MAY EXPERIENCE A 2-3 SHIFT FLARE CONDITION (ENGINE SPEED INCREASES DURING SHIFT).

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*TT

11025476

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10247189

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

10230904

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

10217258

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting...

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load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.

10217251

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake...

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system accordingly during engine short block or sub-assembly replacement.

10190044

This bulletin provides the service procedure for engine connecting rod bearing clearance testing.

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Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.

10178175

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear...

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combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.

10032908

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770.

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INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED; TRANSAXLE HELD IN 3RD GEAR FAIL SAFE. *PE

10030984

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE...

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SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OPERATING RANGE SWITCH MAY RESULT IN THE ABOVE MENTIONED CONDITIONS. MALFUNCTION INDICATOR LIGHT (MIL) ILLUMINATED; IMPOSSIBLE ENGINE START IN P OR N. *PE

10015198

EXHAUST MANIFOLD ASSEMBLY INSPECTION AND REPLACEMENT CAMPAIGN - V04.

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*TT

10013517

EXHAUST NOISE COMING FROM THE ENGINE COMPARTMENT.

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VOLUNTARY SERVICE CAMPAIGN V04 INVOLVES INSPECTING AND, IF NECESSARY, REPLACING THE EXHAUST MANIFOLD. *TT

10013509

EXHAUST MANIFOLD ASSEMBLY INSPECTION AND REPLACEMENT CAMPAIGN.

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*EH

10008731

ENGINE CONTROL MODULE (ECM) REPROGRAMMING TO REDUCE THE DELAY IN RPM DROP BETWEEN SHIFTS WITH THE AIR CONDITIONER ON.

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*TT

10007954

POWER WINDOW REGULATOR MOTOR.*MR

10006736

ECM (ENGINE CONTROL MODULE) REPROGRAMMING FOR WARM AMBIENT COLD START STUMBLE (WACSS) AND ENGINE HESITATION AT APPROXIMATELY 3800 RPM.

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*TT

10004616

RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA).

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VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT

10004567

GENERATOR CHANGE FOR THE 2.0L ENGINE.

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*TT

10002259

GENERATOR CHANGE FOR THE 2.0L ENGINE.

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*TT

10000706

VEHICLES MAY EXPERIENCE ENGINE RPM FLUCTUATION - CRUISE CONTROL CABLE ADJUSTMENT PROCEDURE.

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*TT

Transmission

17 bulletins
633785

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED SHIFTS.

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*JG

631486

SUBJECT REGARDING AUTOMATIC TRANSAXLE HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT.

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*SLC

631420

SUBJECT REGARDING AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*YH

631411

INFORMATION REGARDING AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*YH

629503

VEHICLES MAY EXPERIENCE A HARSH OR DELAYED PARK-REVERSE OR PARK-DRIVE ENGAGEMENT IN VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.

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*SLC

10196546

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual.

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Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.

10174807

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both...

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OEM (new) and remanufactured automatic transmissions:

10082725

THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH...

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TRANSMISSION (DCT).

10025083

AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED UPSHIFT OR DOWNSHIFT - GDS ANALYSIS.

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*PE

10022618

AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED ENGAGEMENT INTO DRIVE OR REVERSE.

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*KB

10020912

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST.

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*KB

10018184

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*NM

10015866

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST.

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*SC

10004464

CAMPAIGN 061 PROVIDES THE PROCEDURES FOR REPOSITIONING THE REAR BRAKE TUBES TO PREVENT CONTACT WITH THE FRONT SUSPENSION...

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CROSSMEMBER'S STEERING GEAR BOX MOUNTING BRACKETS. *TT

10003222

THIRD GEAR FAIL-SAFE INFORMATION.

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*TT

10003044

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODE (DTC) P1723 ACCOMPANIED WITH MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED;...

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TRANSAXLE HELD IN 2RD GEAR FAIL-SAFE; HARSH SHIFTS INTO REVERSE OR DRIVE. *TT

10000568

IMPROVED CLUTCH RELEASE SHAFT UPPER AND LOWER BUSHING.

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*TT

Other

10 bulletins
633826

SUBJECT REGARDING SHOP MANUAL CORRECTION FOR DIAGNOSTIC TROUBLE CODE P1372 DIAGNOSIS.

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*JG

10176178

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using...

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recommended safe chemical products.

10173546

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe...

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chemical products.

10167253

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository.

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Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.

10007546

REAR SPOILER FASTENER PART NUMBER INFORMATION.

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*MR

10002334

ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0750, P0755, P0760, P0765, P0770.

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*TT

10002261

PROCEDURE FOR REPLACEMENT OF THE FRONT SEAT TRACK RECLINER CABLE.

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*TT

10000715

ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0743, P0750, P0755, P0760, P0765, P0770.

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*TT

10000703

OIL PAN, SUCTION TUBE, CAPACITY AND DRAIN PLUG CHANGES.

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*TT

10000571

OIL PAN, SUCTION TUBE, CAPACITY AND DRAIN PLUG CHANGES.

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*TT

Body & Paint

4 bulletins
10235566

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships.

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It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

10004429

INTERIOR DOOR TRIM PANEL FABRIC REPAIR.

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*TT

10003288

DOOR FRAME BLACK TAPE REPLACEMENT PROCEDURE.

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*TT

10001606

HIGH PITCHED WIND NOISE RELATED TO FRONT DOOR WEATHERSTRIP.

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*TT

Electrical

4 bulletins
10174808

This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery...

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State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

10169370

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance...

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from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.

10002192

FUSE #1 BLOWN - ELECTROCHROMIC (EC) MIRROR WIRE HARNESS SHORT.

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*TT

10001607

CORROSION IN THE FRONT DOOR WIRING CONNECTOR.

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THIS BULLETIN SUPERSEDES 01-90-004. *TT

Fuel System

4 bulletins
10006423

FUEL PUMP REPLACEMENT.

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*MR SERVICE CAMPAIGN T13. *TT

10002116

DETAILED INFORMATION TO ALL HYUNDAI SERVICE AND PARTS MANAGERS REGARDING CAMPAIGN 060 - INCORRECT EMISSION LABELS.

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*TT

10002114

CAMPAIGN 060 - CUSTOMER NOTIFICATION RECALL CAMPAIGN - UNDERHOOD EMISSION LABEL REPLACEMENT.

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*TT

10002113

EMISSION CONTROL INFORMATION LABEL REPLACEMENT - CAMPAIGN 060.

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*TT

Tires & Wheels

3 bulletins
10183960

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance.

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For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.

10176182

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to...

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maximize tire life and performance.

10172142

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when...

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diagnosing and conducting alignment-related repairs for all models and model years.

Suspension

2 bulletins
633899

SUBJECT REGARDING FRONT SUSPENSION CROSSMEMBER ATTACHING BOLT TORQUE SPECIFICATION.

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*JG

10251285

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models.

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If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

Pre-Delivery & Maintenance

2 bulletins
631851

SUBJECT REGARDING 2.0 L MECHANICAL LASH ADJUSTER MAINTENANCE SCHEDULE AND SHOP MANUAL CORRECTIONS.

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*SLC

10189989

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

Brakes

2 bulletins
10190038

This bulletin provides best practice recommendations when performing brake service procedures.

10183963

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

HVAC & Climate

2 bulletins
10014323

FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.

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*NM

10009777

FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT.

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*TT

Lighting

1 bulletin
637032

INFORMATION ON DIAGNOSING A MALFUNCTION INDICATOR LAMP ON CONDITION.

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*TT

Infotainment

1 bulletin
10170883

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions.

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2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.