2005 Freightliner Cascadia TSBs
249 Technical Service Bulletins across 16 categories
Categories
Other
89 bulletinsSAM Cab & SAM Chassis Wall Charts
Cascadia Fault codes 6.0
Odometer racks up mileage when the vehicle is stationary - Cascadia
SS 469068 Cascadia SAM Cab, SAM Chassis, MSF and CGW Hardware Compatibility
SS 1033121 Adding a Fan Override Switch (Legacy Cascadia)
Freightliner Action Bulletin FAB158 Cummins Eaton SmartAdvantage
Freightliner Action Bulletin FAB154 New options for Cascadia
Technical Solution for finding Bill of Material
Installation of Vortex Generators
Revised Bulletin
Rear PTO Pump Support CA
fp00024 Cable-Tie Reference
Letter to customer on Coverage Extension GHG17 After Treatment
Letter to customer on Coverage Extension GHG17 After Treatment
Technical Publications Ordering
DT12 PTO Upfit
Operating Hours for the Customer Assistance Center
sb54299 ICU3 to ICU3S Replacement Guidelines
sb4932 DEF Gauge Reading Incorrectly
525-13 SPN 2791-FMI 7 ? ALL YEARS
54-279 - Intermittent Communication Between the TrailerTRACS Transmitter and the Qualcomm Unit
sb54215 ICU4M Missing VORAD Information or Reporting Fault SA 42 SPN FMI 07
sb4269 Excessive Moisture in the Air System
Replacing or Upgrading Airliner 40K Transverse Torque Rods
DT12 PTO Upfit
sb31034 Towing ProceduresB
sb2083 FluidXchange Tool and FittingsB
sb2068 Conventional Fully-Formulated Coolant with SCA Color Change
sb2059 Replacing Push-to-Connect Air Line Fittings with Brass Compression Fittings
sb2058 Early EPA07 QLD Radiator Replacement
sb2057 New Surge Tank Design
fsb4269 Humidit excessive dans le systme d'air
sb3132 Cascadia Chassis Side Fairing Lower Air Deflector Retention
sb3131 Huck-Spin 2 Changeover
13TS2 Single-Speed Fan Operation on Cascadia Vehicles
sb8844 Braces for Cascadia Cab-Mounted Splash Shields
sb4932 DEF Gauge Reading Incorrectly
12C3bul-DocTrac - Final
12C3 - Instructions-DocTrac -Final
12-022-DLR Daimler Trucks Remarketing Corporation (DTR) Now Requires Pre-approval for Repairs $1,200 (USD) and Greater
15TS3 Detroit? Coolant Change From Nitrite Organic Acid Technology
15CSA10 The Detroit CSC announcing a new feature ? Ability to attach files to an existing CSC
15CSA9 Release of DiagnosticLink 8.02
sb54291 Detroit Assurance Lane Departure Warning Camera
15-009_Detroit_New_SDTs
15TL5 DAVCO Shop Pro FXP 95
15CSA4 Holiday Schedule for the Detroit Customer Support Center
713-14 Symptom Diagnostics - Combustion Gas in Coolant
715-14 Symptom Diagnostics - Coolant Los
14-028 Remy Extended Coverage Direct File
14-027 Detroit's New Consolidated Labor Operations (CLOs
14-023 Detroit Axles Pre-Approval Changes
14-022 Pre-Approval Threshold Increase From $2,500 to $5,000 USD
54-215 - ICU4M Missing VORAD Information or Reporting Fault SA 42 SPN 639 FMI 07
16-009R_OWL Enhancements
New Detroit Bearing Failure Analysis Standard Diagnostic Time
17-026 Holiday Closure 2017
17CSA25 New Method for Uploading Diagnostic Log Files to the CSC
17CSA24 Holiday Schedule for the Detroit Customer Support Center
17CSA23r Detroit CSC closed December 14, 2017 from 11:15 am - 1:15 pm Eastern Time
12-039-DLR OWL Pre-approval's Time Frame Increases to 60 Days
15-028 New Detroit Coolant Line SRTs
Detroit Data Summaries Application and Kits Are No Longer Available Through PDC
_NewDetroitCoolantLineSRTs
13wo3rev2_final Actual Labor Hours on Detroit Claims
0229-14 Symptom Based Diagnostics - Oil Separator
0233-14 SPN 51 FMI 2 - All Years
0224-14 SPN 1590 FMI 9 - CPC- All Years February 2014
14-017R Revised: Detroit Addition of Admin Time
14-029 New Detroit Standard Diagnostic Times
FL662.-DLR Meritor MSF12 Non-Conforming Front Axle Beams
14-038_New_SRTs Additional Detroit Standard Repair Times.
14-039_additional_SDTs New Detroit Standard Diagnostic Times
14TL8 TorcUP? Non-Impacting Torque Tool.
14TS28 DD Platform Belt Drive System - Belt Part Numbers and diagnostics
1003-14 Rough Running or Stalling.
1009-14 SPN 5016 (ACM) (GHG14)
1007-14 SPN 5016/FMI 3, 4 (ACM) (EPA10)
1006-14 SPN 4374 (ACM) (GHG14)
1008-14 SPN 3510FMI 4,7, and 8 (CPC)(GHG14)
1010-14 SPN 2623 (CPC) (GHG14)
14CSA23 CSC Announces ?Tech Tips? ? DDCSN
14CSA21 Holiday Schedule for the Detroit Customer Support Center ?
14-039 New Detroit Standard Diagnostic Times
14-038 Additional Detroit Standard Repair Times
sb2080 Australian CST M1400 Isolated Radiator Retrofit
sb0039 New "Natural Gas Vehicles Information" Webpage
FREIGHTLINER: THE CHASSIS SIDE FAIRING LOWER DEFLECTOR RETENTION.
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THE C-CLIPS THAT ARE ATTACHED TO THE CHASSIS SIDE FARING LOWER AIR DEFLECTORS MAY BECOME LOOSE. *JS
FREIGHTLINER: INFORMATION PROVIDED FOR REPLACEMENT HARDWARE PARTS FOR A SAM CHASSIS OR A SAM CAB.
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*PE
Electrical
28 bulletinsService Solution SS 1033047 M2 Battery Drain Problem Mismatched I...
Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform...
SS 1033638 - Power Window Express Down Module Discontinued
Freightliner Action Bulletin FAB153 New Harness Highway for Cascadia
SS 1034220 SSI Ultrasonic Fuel Level Sensor Information
sb54308 Chassis ECU Programming
Service Bulletin- Chassis ECU Programming
Aftertreatment Systems - Diesel Exhaust Fluid Pump Module and Components
Indel B Refrigerator Loose Circuit Board
54-277 - Resetting Erroneous Learned Roll Call ECUs on Vehicles with ICU4M
54-278 - Powernet Troubleshooting Guide: Batteries, Path, Alternator, and Starter
54-274 - Plastic Battery Box Cover Retainer Clip
sb2070 EPA07 and Newer Gentech Coolant-Level Sensor Testing
fp54031 Ordering Service Wiring Harnesses for Cascadia
54-275 - Chassis-Mounted Trailer PDM, Battery Power Cable Terminal Corrosion
SS 1033334 ICU3S Displays "Electrical System Problem Detected - Shutdown in Progress"
Cleaning of the Exhaust Gas Recirculation Venturi Pipe Delta P Sensor Ports
15-016-DLR New Essential Tool For CPWA, CPPRA, Ltd CPPRA, & DSDWC Parties: Cadex CA-12 Battery Tester
54-285 - Cracked Fuses on Powertrain Power Distribution Modules
14TS5 Replacing Damaged Aftertreatment Sensor Bosses
1005-14 Oil Coolant Module
14CSA22 DTNA Chassis Wiring Diagrams
18SP684Rev4 18SP684Rev4 ? EPA07 and EPA10 DD Platform EGR Delta Pressure Sensor Update
18SP705Rev5 18SP705Rev5 ? DD Platform Delta Pressure Sensor
sb3250 Incorrect ECAS Ride Height Sensor and Linkage Installation
FREIGHTLINER: CASCADIA BATTERY BOX COVER.
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IN SOME CLIMATES, IT IS HELPFUL TO HAVE THE BATTERIES COVERED TO PREVENT ICE AND SNOW BUILD UP WHEN THE CASCADIA IS EQUIPPED WITH CHASSIS SIDE FAIRINGS. IF DESIRED, A BATTERY BOX INSTALLATION KIT IS AVAILABLE FROM FREIGHTLINER FOR THIS PURPOSE. NO MODEL YEARS LISTED. *PE
FREIGHTLINER: SOME TRUCKS MAY HAVE THE AMBIENT AIR TEMPERATURE SENSOR HARNESS ROUTED SUCH THAT IT CAN BE CHAFFED ON A RADIATOR BAFFLE.
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IF THE HARNESS IS RUBBED THROUGH, THE AC MAY NOT FUNCTION. NO MODEL YEARS LISTED. *PE
FREIGHTLINER: SEVERAL ISSUES HAVE BEEN DISCOVERED WHEN USING SERVICELINK WITH THE LIFEGUARD ROLLTEK SYSTEM ON CASCADIA TRUCKS.
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THE SERVICELINK ISSUES INCLUDE-MISSING ROLLTEK ECU DESCRIPTIONS; MISSING ROLLTEK ECU FAULT DESCRIPTIONS; THE INABILITY TO CLEAR HISTORIC J1708 ROLLTEK FAULT CODES. A SOLUTION IS IN PROCESS FOR SERVICELINK, AND IS EXPECTED TO BE AVAILABLE BY FALL 2009. NO MODEL YEARS LISTED. *PE
Engine
26 bulletinsCascadia - Engine Will Not Crank (No Starter Output from SAM Cab)
Service Solution: 1034298 - New Cascadia Engine Harness Chafe at A06-95037-000 Bracket
Service Information Bulletin- Oil Present at the Turbocharger Compressor Housing
532-13 Description and Operation of the Two-Stage Valve - Two-Filter Systems
sb0935 Replacing the Engine Air Filter Element, Donaldson Air Cleaner (03-33648-001-002)
83-144 - Optimized Idle and Auxiliary Cab Heater Concurrent Operation
Inspection of the DD13 Turbocharger
15TS10Rev DD Engine Platform Coolant Filter
15TL4 W470589050900 ? 3/8? Drive GEN2 Two-Stage Valve Socket
sb01101 Pilot Bearing Spacer for Detroit Engines with Eaton transmissions
714-14 Symptom Diagnostics - Low Engine Compression
712-14 Engine Coolant Temperature
20-73 - CANCELED: Cascadia Radiator Update?EPA10 with DDC Engines
20-75 - CANCELED: Cascadia Radiator Update?EPA10 with Cummins ISX Engines
16-011 New Detroit Camshaft Housing Seal Standard Repair Time
sb4724 Crank No Start, Loss of Engine Prime on Decked Vehicles
12-038-DLR - No Problem Found - Policy Claims - During Basic Vehicle Chassis or Base Engine Coverage
14TS4 Valve and Liner Installation Tool Issue
0228-14 Engine Oil Leaks - Oil Dye Method
0237-14 Engine Brake Solenoid
14TS21 HDEP Camshaft Position Sensor Change
14-040_Additional_CLOs Additional Detroit CLOs for the Heavy Duty Engine Platform
14CSA20 EGR Valve Actuator Kit P/N E23539699
14-040 Additional Detroit CLOs for the Heavy Duty Engine Platform
FREIGHTLINER: PARKSMART WITH DDC OPTIMIZED IDLE.
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DETROIT DIESEL OPTIMIZED IDLE AFFECTS THE WAY PARKSMART OPERATES. *JS
FREIGHTLINER: TRW TAS85 STEERING GEAR INTERNAL LEAKAGE TEST.
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SOME TRW TAS85 STEERING GEARS HAVE BEEN EQUIPPED WITH AN INTERNAL RELIEF VALVE. THESE STEERING GEARS ARE TYPICALLY INSTALLED WITH POWER STEERING PUMPS THAT HAVE A PRESSURE RELIEF RATING GREATER THAN 2175 PSI (150 BAR). THE INTERNAL RELIEF VALVE LIMITS MAXIMUM SUPPLY PRESSURE TO PROTECT THE STEERING GEAR. MODELS FLD CONVENTIONAL, CENTURY CLASS CONVENTIONAL, COLUMBIA, CORONADO, BUSINESS CLASS M2 AND CASCADIA. NO MODEL YEARS LISTED. *PE
Pre-Delivery & Maintenance
20 bulletinsService Bulletin for Chassis Side-Fairing Kickplate Magnet Replacement.
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On Freightliner Cascadia and New Cascadia vehicles manufactured before May 20, 2019, and equipped with side-fairings, the magnets that hold the kickplate closed may corrode and prevent the kickplate from staying in the closed position.
Warranty Information Letter sent to customers regarding new refrigerator supplier for returning parts.
Service Bulletin- sb54311 ICU Odometer Programming
Reminder: Paper Service Bulletin Mailings Are Discontinued
Service Information Bulletin
Important Campaign Information on FL614 Recall
Service Information Bulletin- Input Shaft Pilot Bearing Measurement Specification
Service Bulletin New "Natural Gas Vehicle Information" Webpage
sb83155 Espar Service Information
sb2063 Coolant Filter Inspection Procedure, DD13 DD15 DD16 Only
15-015 Warranty Exclusions Reminder
14-026-DLR SelecTruck Warranty Enhancements
Canadian Warranty Parts Return Address Change
OWL Enhancement Service Model Field
Warranty Classroom Training in 2018
12-041-DLR Over the Counter No Hassle Warranty (OTC)
_Warranty Recognition Program - Coming Soon
14WO-9_Warranty_Access Detroit New User Warranty Access Request
14TL9 Special Tool Warranty Program.
DAIMLER TRUCKS: REVISIONS TO A PREVIOUS SERVICE CAMPAIGN.
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*RM
Fuel System
20 bulletinsSS 1034231 New Cascadia Fuel Gauge Not Indicating Full When Fuel Tank(s) Are Filled
Fuel Level Sending Unit Retrofit
Service Information Bulletin- Exhaust Gas Recirculation Crossover Pipe
530-13 Low Pressure Fuel Pump ? Two-Filter Fuel System
529-13 Operation of the Fuel System - Two-Filter Fuel System
sb54296 Fuel Level Sending Unit RetrofitB
sb54148 Radio and Integrated Thin-Film Antenna Troubleshooting, and Field Service UpdatesB
18SP726 ? EPA10 GHG14 Two-Filter Fuel System KM59 GEN1 DD13 High Pressure Fuel Fee
15TL6 W470589129100 ? HDEP HP Fuel Rail Test Caps
15-017 Detroit: Updated Fuel Injector SDTs
16TS7 Reman Diesel Particulate Filter Serial Number
0239-14 High Pressure Fuel Injector Lines - Three-Filter System
0238-14 Removal of the High Pressure Fuel Injector Lines - Two-Filter
0210-14 High Pressure Fuel Rail Feed Lines - Three-Filter System
0209-14 High Pressure Fuel Rail Feed Lines - Two-Filter System
0219-14 Metal in Fuel
0202-14 Symptom Diagnostics - Hard Start No Start - Two-Filter Fuel System
0215-14 Check for Rough Running or Stalling - Three-Filter Fuel System
54-281 - Fuel Level Sender Guard Installation
FREIGHTLINER: EXCESSIVE WHITE CRYSTAL OR POWDER AROUND DEF FITTING, CAUSED BY EVAPORATION OF DEF WHEN EXPOSED TO AIR...
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AND/OR DAMPNESS, INDICATES A LEAK IN DIESEL EXHAUST FLUID OR IMPROPER INSTALLATION OR DAMAGED CONNECTORS WOULD HAVE LEAKS IN COOLANT LINES. *PE
Body & Paint
12 bulletinsFreightliner Action Bulletin FAB145 New Cascadia Roof Fairing
Warranty Information Letter - Expanded guidelines for paint-related claims sent out to Freightliner, Western star,...
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Thomas Built Bus, Export and Direct warranty customers
The right-hand cab panel on New Cascadia can come into contact with the right-hand chassis-side fairing when making a left turn.
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This contact can result in an audible popping noise, paint-damage to the rocker panel and damage to the back-side of the chassis-side fairing.
sb9815 Paint Finish Standards
54-280 - Video Available for Servicing APEX 150 Sealed 16-Pin Connectors
sb60144 New Cascadia Windshield Seal, Adhesive, and Preparation
sb98020 Axalta Paint Finish CareB
fp31028 Cascadia 14.5-Inch Hendrickson Aero-Clad Stainless-Steel Bumpers
sb9815 Paint Finish Standards
Cascadia Windshield Improvements
sb3130 Quarter Fender Reinforcement
12-040-DLR Roof Fairing Removal Program
Suspension
10 bulletinsCascadia Radiator Strut Rod Rubbing on Upper Radiator Hose
Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose
Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose
Cascadia Radiator Strut Rod Rubbing on Upper Radiator Hose
Detroit DT12 Split Rod Bushing Repair letter to customer
Service Bulletin: AirLiner Suspension Six-Piece Bolted Service Crossmember
With the start of production on February 12, 2018, the fasteners used to assemble Airliner rear suspension crossmembers changed.
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The forward-suspension crossmember will assembled with 5/8-18 fasteners and the rear-suspension (bogie) crossmember will be assembled with 3/4-16 fasteners.
33-28 - Bearing Spacer Replacement, ConMet PreSet Steer Hubs
35-30 - Bearing Spacer Replacement, ConMet PreSet Drive Hubs
Warranty Recognition Program Suspension
Lighting
9 bulletinsICUC Bulb check function.
Freightliner Action Bulletin FAB146 Cascadia LED headlights
Accent / Park Light Function Disable Accent / Park Light Function Disable
SS1034234 Cascadia ICU4Me - Low Air Warning Light Not Coming On
Some vehicles may have been incorrectly shimmed at the factory, and may lean slightly to the right or left.
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While this does not affect the operation of the vehicle, it may be visually unpleasing to many customers.
sb3133 Step Clamps Are Not Reusable
14-024-DLR DTNA & JAD Highlights - Q1 & Q2
14-036-DLR DTNA & JAD Highlights - Q3
FREIGHTLINER: FLEX EXTENDER INSTALLATION ON DELIVERED VEHICLES.
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TRUCKS FROM ORIGINAL EQUIPMENT MANUFACTURER ARE TRANSPORTED WITH THE RUBBER FLEX EXTENDERS (IF SO EQUIPPED) REMOVED FROM THE TRAILING EDGE OF THE CAB SIDE EXTENDERS. TRANSPORTING THE TRUCK BACKWARDS AT HIGH SPEEDS COULD CAUSE INSTALLED FLEX EXTENDERS TO COME LOOSE AND FALL OFF. NO MODEL YEARS LISTED. *PE
Brakes
8 bulletinsABS Light illuminating in the ICU.
sb42077 Steer Axle Brake Chatter
Steer Axle Brake Chatter
Service Bulletin- ABS Light Illuminating in the ICU, ABS Solenoids Not Self Checking
sb4267 Brake Shimmy?Meritor SteeLite X30? Brake Drum with Excessive RunoutB
sb4267 Brake Shimmy - Meritor SteeLite X30 Brake Drum with Excessive Runout
sb4268 Brake S-Cam Tube Lubrication Interval Change
FREIGHTLINER: BRAKE S-CAM TUBE LUBRICATION INTERVAL CHANGE.
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TO ENSURE OPTIMUM SERVICE LIFE AND TROUBLE-FREE OPERATION, THE RECOMMENDED MAINTENANCE INTERVAL FOR LUBRICATING MERITOR S-CAM BRAKE TUBES ON CENTURY CLASS, COLUMBIA, CASCADIA AND CORONADO OVER-THE-ROAD VEHICLES IS CHANGED FROM M2 TO THE M1 MAINTENANCE INTERVAL. *JS
Tires & Wheels
5 bulletinssb3529 Axle Alignment Specifications
14TL-7Rev DD Platform Flywheel Housing Runout Tool W470589032100
17TL25 TruckCam? Alignment System
ICI12-028-DLR FL632 - Interim Notice
14TL7 DD Platform Flywheel Housing Runout Tool W470589032100
Transmission
5 bulletins25-34 - Clutch-Related No-Start Diagnostics
sb2074 Kysor Fan Clutch Rocking Runout Inspection
sb2069 Kysor Fan Clutch Sticking
sb2074 Kysor Fan Clutch Rocking Runout Inspection
15-010-DLR Transmission Cooler Line Photos
Software & Calibration
5 bulletins12CSA18 Update to Fix Internet Explorer - A Script on this Page is causing Internet Explorer to Run Slowly Issue
Computer Hook-Up Standard Diagnostic Time Update
14-035_SRT_Update_for_Cascadia Detroit Standard Repair Time Updates for Cascadia Truck Models
14-035 Detroit Standard Repair Time Updates for Cascadia Truck Models
DAIMLER TRUCKS: THERE ARE NEW CGI BELLOWS, BECAUSE THE OLD ONES ARE PRONE TO FATIGUE AND MAY FAIL.
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*RM UPDATED 4/24/12. *PE
HVAC & Climate
4 bulletinssb83160 HVAC Blend Door Retrofit
sb83145 ParkSmart Refrigerant Loop Service Kits
sb83114 Approved Leak Detection Methods for Air Conditioning
sb83145 ParkSmart Refrigerant Loop Service Kits
Steering
4 bulletinsAdjusting Tilt Lock Force on TRW Steering Columns
Adjusting Tilt Lock Force on TRW Steering Columns
Adjusting Tilt Lock Force on TRW Steering Columns
Adjusting Tilt Lock Force on TRW Steering Columns
Infotainment
3 bulletinsSS 1032974 High Oil Pressure on 2017 DTNA Vehicles Instrument Cluster Display
sb4269 DEF Metering Unit Inlet Screen Clogging Due to Excessive Moisture in the Air System
sb4269 DEF Metering Unit Inlet Screen Clogging Due to Excessive Moisture in the Air System
Hybrid & EV
1 bulletin18TS4Rev DD Heavy Duty Platform Accessory Drive Belt